Installation manual

2
11
10
6
4
3
5
9
8
DISCRETE INPUT RETURN
LOCAL E-STOP
MANUAL COMMAND
PCC NET SHIELD
PCC NET A
PCC NET B
SYSTEM WAKEUP
BATT -
AUTO COMMAND
J25
2
J6
1
5
J2
3
5
J1
4
3
FUSED B+
GND
2
4
6
7
1
AUTO COMMAND
MANUAL COMMAND
PCC NET A
PCC NET B
SYSTEM WAKEUP
FUSED B+
GND
PCC NET A
PCC NET B
SYSTEM WAKEUP
HMI 211
HMI 114
J22
4
3
2
1
L1
L2
L3
N
J18
3
2
1
PMG 1
PMG 2
PMG 3
J17
1
2
FIELD -
FIELD +
J12
4
1
CT1
CT1 COM
C6
5
2
CT2
CT2 COM
6
3
CT3
CT3 COM
K
G
L
H
M
J
A
B
C
D
E
F
N
O
P
1B
1A
C1
K
G
L
H
M
J
A
B
C
D
E
F
N
O
P
2
J6
1
5
J2
3
5
J1
4
3
2
4
6
7
1
PMG 1
PMG 2
PMG 3
FIELD -
FIELD +
L1
L2
L3
N
CT1
CT1 COM
CT2
CT2 COM
CT3
CT3 COM
7
9
FIELD
WINDING
(F1) X+
(F2) XX-
3
1
2
PMG
ALTERNATOR
RECONNECT
TERMINAL BLOCK
N
V
W
U
CT3
X1
CT2
X1
CT1
X1
F9 (10A)
F8 (10A)
MCB_1
U
U
V
V
W
W
MAIN BREAKER
TO
CUSTOMER
LOAD
E-STOP
QQ
ALT. GROUND BOLT
2
1
2
3
5
6
7
4
8
HMI's B+ SUPPLY FROM PCC
SYSTEM WAKEUP
PCC NET B
PCC NET A
+24VDC SUPPLY
RELAY AND FSO FUSED B+ THROUGH E-STOP
PCC NET SHIELD
D
C
LCL1
B
ALTERNATOR HARNESS
MAIN CONTROL PANEL
9
HMI's GND FROM PCC
CR#
-
-
= RELAY COIL
CR#
- -
= RELAY CONTACT
10
= TERMINAL BLOCK
LEGEND
TERMINAL BLOCK, RELAY AND FUSE DESCRIPTIONS
(SEE SHEET 2 FOR LAYOUT)
AUTO CAD
REFERENCE: 1) SEE CPG DRAWING #0630-3440 FOR PCC SCHEMATICS AND INTERFACE
10 AUX 101 INPUT 3-
4
5
6
2
OIL PRESSURE SENDER RETURN
3OIL PRESSURE SENDER
4
GOVERNOR -
8MAGNETIC PICK UP SHIELD
9MAGNETIC PICK UP SUPPLY
10MAGNETIC PICK UP RETURN
11COOLANT TEMP SENDER
12COOLANT TEMP SENDER RETURN
PCC1302
2
1
J20
CHASSIS GROUND
B+ RETURN (B -)
4
7
9
10B+ INPUT
12
B+ INPUT
14FSO RELAY DRIVER
17CONFIGURABLE INPUT 3
18CONFIGURABLE INPUT 4
20
B+ INPUT
21
B+ INPUT
B+ RETURN (B -)
B+ RETURN (B -)
B+ RETURN (B -)
4
1
7
8
9
11
10
15
16
14
12
13
22
21
17
18
19
20
C1
2
J11
3
5
6
1OIL PRESSURE SENDER +5V
23
24
25
26
27
15
STARTER RELAY LOW SIDE DRIVER
3SWITCHED B+ LOW SIDE DRIVER
30
29
11
22
31
28
STARTER DISCONNECT INPUT
ALTERNATOR LAMP
C2
1
2
3
4
5
13RELAY COIL B+ SUPPLY
PWM - (TO F-SERIES THROTTLE BODY)
PWM + (TO F-SERIES THROTTLE BODY)
PWM - INPUT FROM PCC
GROUND
B+
J14
1
2
GND
FUSED B+
P1
4
5
3
PCC NET A
SYSTEM WAKEUP
PCC NET B
AUX 101
7
6
5
P11
INPUT 3-
INPUT 3+
INPUT 4-
8
INPUT 4+
4
3
9
J10
GND
CS1
CS2
10GND
8
12
B+ FOR HMI
A
C
18
10
A
B
A
B
A
B
B
1
16
3
11
15
5
2
5
3 2
C
B
A
D
B
OIL PRESSURE
SENSOR
ENGINE SPEED
SENSOR
COOLANT
TEMPERATURE
SENSOR
4
1
7
8
9
11
10
15
16
14
12
13
22
21
17
18
19
20
C1
2
3
5
6
23
24
25
26
27
30
29
31
28
PC TOOL
F-SERIES THROTTLE BODY
B-
FUSED B+
PWM-
PWM+
AUX POWER OUT
RUN INPUT
GND
RX
TX
PWM INVERTOR MODULE
MAG SWITCH
C
+
-
BATT2 (12V)
STARTER
ENGINE
ALTERNATOR
+
-
BATT1 (12V)
B+
-
S TERM
MOT
B+
B-
GND SPL
LCL2
B+ SPL
FSO
D
C
B
POWER AND SENSOR HARNESS
IGNITION
MODULE
OIL TEMPERATURE
SENSOR
A
B
AFR
ALTERNATOR
SENSE
POWER
11
AUX 101 INPUT 3+
12
OIL TEMPERATURE SENSOR RETURN
13 OIL TEMPERATURE SENSOR SUPPLY
-24VDC RETURN