Installation manual

Page 12
OEM Supplied Equipment
Required for Installation Manufacturer & PN
Mating Connector Housing Tyco/AMP 770583-1
Pins (Up 16 required) Tyco/AMP 171637-1
2 or 3 5A DC Inline Fuses Installers choice
Tools
Pro-Crimper II W/Die 16-20 Tyco/AMP 189727-1
Contact Extraction Tool Tyco/AMP 90760-1
Removing Magnetic Overlay
Insert fingernail beside the Stop/Start Switch and lift
gently to remove magnetic overlay.
Installation Procedure
This procedure describes the physical installation of
the unit.
Preparing to Mount the EC-30
1) Select a location:
a. Use the Mounting Template and the
EC-30 itself to determine an
appropriate location. It should be
located in a visible location where it
can be easily operated.
b. CAUTION! Check the backside
(inside) of the chosen location to
verify that nothing will interfere with
drilling and cutting the opening for
the remote, or with the fasteners,
harness plug, or enclosure on the
back of the EC-30.
c. Determine the feasibility of routing
the control wires from the genset to
the remote. Verify that the route of
the control wires meets all
applicable national and local codes.
Wires must be protected from all
hot, sharp, and abrasive surfaces.
2) Prepare the chosen location for the genset
controller.
a. Use scissors to cut out the template.
b. Tape the template to the mounting
surface to be cut out, make sure
that the template is “square or level”
with the mounting surface.
c. Using a center punch and a
hammer, punch a mark through the
template for each fastener and at
the perimeters of the cutout area.
d. Remove the template.
3) Drill the cutout starter holes at the four
corners of the cutout area. Cut between
them and remove the cutout.
NOTE: Because the location of the genset
controller will vary by installation, the tools
to be used and the cutout material (wood,
metal, plastic, etc.) will differ. Therefore, the
size of the cutout starter holes and the
procedure for cutting between the starter
holes must be determined by the installer.
4) Drill 1/8-inch diameter holes for the control
panel fastening screws.
5) This completes the preparation of the
mounting hole for the control panel. Do not
mount until wiring is complete.
Wiring Guidelines
The wiring for the EC-30 may be single conductors
of 16-20 AWG wire formed into a wiring harness.
The wire must be rated for the environment,
temperature, and applicable standards.
Separation from sources of Electro-magnetic
Interference (EMI): All cabling should be installed in
such a way as to comply with the minimum
separation of 5 inches (127 mm) from AC power
sources.
Tension: All wires should be free from tension at
both ends, as well as over the length of each run.
UTP cable bends: UTP cable bends or radii should
be no less than eight times the cable diameter.
!CAUTION! Incorrect connections can damage
genset controls, remote devices, and interconnect
wiring. Make sure that the leads between the
connections are properly connected.