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Table Of Contents

COVER PAGE
FOREWORD
TABLE OF CONTENTS
INTRODUCTION
- MANUAL ORGANIZATION
- GENERAL REPAIR INSTRUCTIONS
- GENERAL SAFETY INSTRUCTIONS
- SYMBOLS USED IN THIS MANUAL
- SIMBOLOS USADOS EN ESTE MANUAL
- SYMBOLES UTILISES DANS CE MANUEL
- SYMBOLE
- ILLUSTRATIONS
- GLOSSARY OF TERMS
- ENGINE IDENTIFICATION
- ENGINE DIAGRAMS
- GENERAL CLEANING INSTRUCTIONS
GROUP 0 - ENGINE DISASSEMBLY AND ASSEMBLY
- COOLANT - DRAINAGE
- ENGINE DISASSEMBLY AND ASSEMBLY - SERVICE TOOLS
- ENGINE DISASSEMBLY AND ASSEMBLY - GENERAL INFORMATION
  - DISASSEMBLY
  - ASSEMBLY
- ENGINE - PREPARATION FOR CLEANING
- COOLANT FILTER - REMOVAL
- LUBRICATING OIL FILTER - REMOVAL
- CRANKCASE BREATHER - REMOVAL
- TURBOCHARGER - REMOVAL
- EXHAUST MANIFOLD - REMOVAL
- STARTING MOTOR - REMOVAL
- FAN AND FAN SPACER - REMOVAL
- ALTERNATOR BELTS - REMOVAL
- ALTERNATOR - REMOVAL
- ALTERNATOR MOUNTING BRACKET - REMOVAL
- LUBRICATING OIL COOLER ASSEMBLY - REMOVAL
- COOLANT INLET TRANSFER CONNECTION - REMOVAL
- DIPSTICK TUBE AND HOUSING - REMOVAL
- PISTON COOLING NOZZLES - REMOVAL
- WATER HEADER COVERS - REMOVAL
- ENGINE - INSTALLATION ON THE REBUILD STAND
- FLYWHEEL - REMOVAL
- FLYWHEEL HOUSING - REMOVAL
- REAR COVER - REMOVAL
- CRANKSHAFT SEAL, REAR - REMOVAL
- FAN BELTS - REMOVAL
- FAN HUB AND FAN HUB SUPPORT BRACKET - REMOVAL
- WATER PUMP BELT - REMOVAL
- CELECT™ COOLANT TEMPERATURE SENSOR - REMOVAL
- THERMOSTAT HOUSING - REMOVAL
- AIR COMPRESSOR COOLANT INLET AND OUTLET TUBES - REMOVAL
- WATER PUMP - REMOVAL
- ACCESSORY DRIVE PULLEY - REMOVAL
- VIBRATION DAMPER - REMOVAL
- ENGINE SUPPORT BRACKET, FRONT - REMOVAL
- STC EXTERNAL OIL PLUMBING - REMOVAL
- STC OIL CONTROL VALVE - REMOVAL
- CELECT™ ACTUATOR HARNESS - REMOVAL
- CELECT™ SENSOR HARNESS - REMOVAL
- CELECT™ ELECTRONIC CONTROL MODULE (ECM) - REMOVAL
- CELECT™ AMBIENT AIR PRESSURE SENSOR -REMOVAL
- CELECT™ LUBRICATING OIL PRESSURE SENSOR - REMOVAL
- CELECT™ ECM COOLING PLATE - REMOVAL
- FUEL PUMP - REMOVAL
  - CELECT™ ENGINES
  - STC ENGINES
- AIR COMPRESSOR - REMOVAL
- ACCESSORY DRIVE - REMOVAL
- FUEL TUBING - REMOVAL
- CELECT™ ENGINE POSITION SENSOR (EPS) - REMOVAL
- LUBRICATING OIL TRANFER TUBE - REMOVAL
- LUBRICATING OIL PUMP SIGNAL LINE - REMOVAL
- LUBRICATING OIL PUMP - REMOVAL
- VISCOSITY SENSOR - REMOVAL
- CELECT™ BOOST PRESSURE SENSOR - REMOVAL
- CELECT™ INTAKE AIR TEMPERATURE SENSOR - REMOVAL
- INTAKE MANIFOLD - REMOVAL
- ROCKER HOUSING COVERS - REMOVAL
- ENGINE BRAKES - REMOVAL
- ROCKER LEVER SHAFT ASSEMBLIES - REMOVAL
- VALVE CROSSHEADS - REMOVAL
- PUSH TUBES - REMOVAL
- INJECTORS - REMOVAL
  - CELECT ENGINES
  - STC ENGINES
- ROCKER LEVER HOUSING - REMOVAL
- FUEL CROSSOVERS - REMOVAL
- CYLINDER HEADS - REMOVAL
- CAM FOLLOWER ASSEMBLIES - REMOVAL
- CAMSHAFT BEARING SUPPORT - REMOVAL
- LUBRICATING OIL PAN - REMOVAL
- GEAR COVER - REMOVAL
- CRANKSHAFT SEAL, FRONT - REMOVAL
- ACCESSORY DRIVE SEAL - REMOVAL
- CAMSHAFT - REMOVAL
- PISTON AND CONNECTING ROD ASSEMBLIES - REMOVAL
- CYLINDER LINERS - REMOVAL
- CRANKSHAFT - REMOVAL
- CYLINDER BLOCK - REMOVAL FROM THE REBUILD STAND
- CYLINDER BLOCK - INSTALLATION ON THE REBUILD STAND
- CRANKSHAFT - INSTALLATION
- CYLINDERS LINERS - INSTALLATION
- PISTON AND CONNECTING ROD ASSEMBLIES - ASSEMBLY AND INSTALLATION
- REAR COVER - INSTALLATION
- CRANKSHAFT SEAL, REAR - INSTALLATION
- FLYWHEEL HOUSING - INSTALLATION
  - BORE ALIGNMENT - MEASUREMENT
  - FACE ALIGNMENT - MEASUREMENT
- FLYWHEEL - INSTALLATION
  - BORE ALIGNMENT - MEASUREMENT
  - FACE ALIGNMENT - MEASUREMENT
- CYLINDER HEADS - INSTALLATION
- CAMSHAFT INSTALLATION
- CAM FOLLOWER ASSEMBLIES - INSTALLATION
- INJECTION TIMING - GENERAL INFORMATION
  - TIMING TOOL INSTALLATION
- ACCESSORY DRIVE - INSTALLATION
- CELECT™ ENGINE POSITION SENSOR (EPS) - INSTALLATION
- LUBRICATING OIL PUMP - INSTALLATION
- GEAR COVER - INSTALLATION
- CRANKSHAFT SEAL, FRONT - INSTALLATION
- CAMSHAFT BEARING SUPPORT - INSTALLATION
- ACCESSORY DRIVE SEAL - INSTALLATION
- ACCESSORY DRIVE PULLEY - INSTALLATION
- LUBRICATING OIL PAN - INSTALLATION
- FUEL CROSSOVERS - INSTALLATION
- ROCKER LEVER HOUSING - INSTALLATION
- INJECTORS - INSTALLATION
  - CELECT ENGINES
  - STC ENGINES
- PUSH TUBES - INSTALLATION
- VALVE CROSSHEADS - INSTALLATION
- ROCKER LEVER SHAFT ASSEMBLIES - INSTALLATION
- INJECTOR AND VALVE ADJUSTMENT
  - CELECT ENGINES
  - STC ENGINES
- ENGINE BRAKE - INSTALLATION
- ENGINE BRAKE ADJUSTMENT
  - C-BRAKE
  - C-BRAKE - ALTERNATE METHOD
  - JACOBS BRAKE
- ROCKER HOUSING COVERS - INSTALLATION
- INTAKE MANIFOLD - INSTALLATION
- CELECT™ INTAKE AIR TEMPERATURE SENSOR - INSTALLATION
- CELECT™ BOOST PRESSURE SENSOR - INSTALLATION
- VISCOSITY SENSOR - INSTALLATION
- LUBRICATING OIL PUMP SIGNAL - INSTALLATION
- LUBRICATING OIL TRANSFER TUBE - INSTALLATION
- FUEL TUBING - INSTALLATION
- AIR COMPRESSOR - INSTALLATION
- FUEL PUMP - INSTALLATION
  - CELECT ENGINES
  - STC ENGINES
- CELECT™ ECM COOLING PLATE - INSTALLATION
- CELECT™ LUBRICATING OIL PRESSURE SENSOR - INSTALLATION
- CELECT™ AMBIENT AIR PRESSURE SENSOR - INSTALLATION
- CELECT™ ELECTRONIC CONTROL MODULE (ecm) - INSTALLATION
- CELECT™ SENSOR HARNESS - INSTALLATION
- CELECT™ ACTUATOR HARNESS - INSTALLATION
- STC OIL CONTROL VALVE - INSTALLATION
- STC EXTERNAL OIL PLUMBING - INSTALLATIONing - Installa-tion
- ENGINE SUPPORT BRACKET, FRONT - INSTALLATION
- VIBRATION DAMPER - INSTALLATION
- WATER PUMP - INSTALLATION
- WATER PUMP BELT - INSTALLATION AND ADJUSTMENT
- THERMOSTAT HOUSING - INSTALLATION
- CELECT™ COOLANT TEMPERATURE SENSOR - INSTALLATION
- AIR COMPRESSOR COOLANT INLET AND OUTLET TUBES - INSTALLATION
- FAN HUB AND FAN HUB SUPPORT - INSTALLATION
- FAN BELTS - INSTALLATION AND ADJUSTMENT
- ENGINE - REMOVAL FROM THE REBUILD STAND
- PISTON COOLING NOZZLES - INSTALLATION
- DIPSTICK TUBE AND HOUSING - INSTALLATION
- WATER HEADER COVERS - INSTALLATION
- COOLANT INLET TRANSFER CONNECTION - INSTALLATION
- LUBRICATING OIL COOLER ASSEMBLY - INSTALLATION
- ALTERNATOR MOUNTING BRACKET - INSTALLATION
- ALTERNATOR - INSTALLATION
- ALTERNATOR BELTS - INSTALLATION AND ADJUSTMENT
- FAN AND FAN SPACER - INSTALLATION
- STARTING MOTOR - INSTALLATION
- EXHAUST MANIFOLD - INSTALLATION
- TURBOCHARGER - INSTALLATION
- CRANKCASE BREATHER TUBE - INSTALLATION
- LUBRICATING OIL FILTER - INSTALLATION
- COOLANT FILTER - INSTALLATION
- ENGINE - COVERING ALL OPENINGS
GROUP 1 - CYLINDER BLOCK
- CYLINDER BLOCK - SERVICE TOOLS
- CYLINDER BLOCK - EXPLODED VIEW
- CYLINDER BLOCK - GENERAL INFORMATION
- CYLINDER BLOCK - DISASSEMBLY
  - CAM BORE REAR CUP PLUG - REMOVAL
  - STRAIGHT THREAD PLUG AND PIPE PLUG - REMOVAL
  - DOWEL PIN - REMOVAL
  - CAMSHAFT BUSHINGS - REMOVAL
- CYLINDER BLOCK - CEANING AND INPECTION
  - CYLINDER BLOCK - CLEANING
  - CAMSHAFT BORE - CLEANING
  - CAMSHAFT BORE - INSPECTION
  - MAIN BEARING BORE ALIGNMENT - MEASUREMENT
  - CYLINDER BLOCK - INSPECTION
  - COOLANT PASSAGE - INSPECTION
  - CYLINDER HEAD CAPSCREW HOLES - INSPECTION
- CYLINDER BLOCK - MACHINING
  - CYLINDER BLOCK - DECK RESURFACING
  - COOLANT PASSAGE - REPAIRING
  - CYLINDER HEAD CAPSCREW HOLES - REPAIRING
- CYLINDER BLOCK COUNTERBORE - INSPECTION AND MACHINING
- CYLINDER BLOCK - ASSEMBLY
  - CAMSHAFT BUSHINGS - INSTALLATION
  - DOWEL PIN - INSTALLATION
  - STRAIGHT THREAD PLUG AND PIPE PLUG - INSTALLATION
  - CAM BORE REAR CUP PLUG - INSTALLATION
- CYLINDER LINERS - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
- PISTONS - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
- CONNECTING ROD ASSEMBLIES - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
  - CONNECTING ROD RING DOWELS - REMOVAL
  - CONNECTING ROD RING DOWELS - INSTALLATION
- CONNECTING RODS - BEND AND TWIST INSPECTION
  - FIXTURE - CALIBRATION
  - ALIGNMENT - INSPECTION
  - TWIST - INSPECTION
- CONNECTING ROD BEARINGS - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
- CRANKSHAFT ADAPTER - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
- CRANKSHAFT PULLEY - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
- VIBRATION DAMPER - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
- CRANKSHAFT - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
- CRANKSHAFT GEAR - REPLACEMENT
  - REMOVAL
  - INSPECTION
  - INSTALLATION
- CRANKSHAFT BEARINGS - CLEANING AND INSPECTION
  - MAIN BEARING - CLEANING
  - MAIN BEARING - INSPECTION
  - THRUST BEARING - INSPECTION
- CAMSHAFT - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
- CAMSHAFT GEAR - REPLACEMENT
  - REMOVAL
  - CLEANING
  - INSPECTION
  - INSTALLATION
- GEAR COVER - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
  - ACCESSORY DRIVE BUSHING - REPLACEMENT
- REAR COVER - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
- MAGNETIC CRACK INSPECTION
GROUP 2 - CYLINDER HEAD
- CYLINDER HEAD - SERVICE TOOLS
- CYLINDER HEA D - EXPLODED VIEW
- CYLINDER HEAD - GENERAL INFORMATION
- CYLINDER HEAD - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
- CYLINDER HEAD - REBUILD
- CYLINDER HEAD - REPLACING THE VALVE GUIDES
- CYLINDER HEAD - RING DOWEL REPLACEMENT
  - REMOVAL
  - INSTALLATION
- CYLINDER HEAD - REPLACING THE VALVE SEAT INSERTS
- CYLINDER HEAD - GRINDING THE VALVES
  - CLEANING
  - INSPECTION
- CYLINDER HEAD - REPLACING THE INJECTOR SLEEVES
- CYLINDER HEAD - PRESSURE TESTING
- CYLINDER HEAD - MAGNETIC PARTICLE CHECKING
- CYLINDER HEAD - VACUUM TESTING VALVE SEATING FOR REUSE
- CYLINDER HEAD - VALVES - MAGNETIC CRACK INSPECTION
- VALVE CROSSHEAD - CLEANING AND CHECKING FOR REUSE
  - CLEANING
  - INSPECTION
- VALVE CROSSHEAD - MAGNETIC CRACK INSPECTION
GROUP 3 - ROCKER LEVER HOUSING ASSEMBLY
- ROCKER LEVER HOUSING ASSEMBLY - SERVICE TOOLS
- ROCKER LEVER HOUSING COVER - EXPLODED VIEW
- ROCKER LEVER HOUSING ASSEMBLY - EXPLODED VIEW
- WATER MANIFOLD PLUMBING - EXPLODED VIEW
- ROCKER LEVER HOUSING ASSEMBLY - GENERAL INFORMATION
- ROCKER LEVER - CLEANING AND INSPECTION FOR REUSE
- ROCKER LEVER BUSHING - REPLACEMENT
- ROCKER LEVER - MAGNETIC CRACK INSPECTION
- ROCKER HOUSING COVERS - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
- ROCKER LEVER HOUSING ASSEMBLY - CLEANING AND INSPECTION FOR REUSE
- STC OIL PLUMBING - CLEANING AND INSPECTION FOR REUSE
- RING AND PIN DOWEL - REPLACEMENT
  - REMOVAL
  - INSTALLATION
- METRI-PACK PASS THROUGH CONNECTOR - REPLACEMENT
  - REMOVAL
  - INSTALLATION
GROUP 4 - CAM FOLLOWER ASSEMBLY
- CAM FOLLOWER ASSEMBLY - SERVICE TOOLS
- CAM FOLLOWER ASSEMBLY - EXPLODED VIEW
- CAM FOLLOWER ASSEMBLY - GENERAL INFORMATION
- CAM FOLLOWER ASSEMBLY - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
- CAM FOLLOWER ASSEMBLY - REBUILD
- CAM FOLLOWER LEVER - ROLLER REPLACEMENT
- CAM FOLLOWER SOCKET - REPLACEMENT
- PUSH ROD - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
GROUP 5 - FUEL SYSTEM
- FUEL PUMP - GENERAL INFORMATION
- FUEL PUMP - CLEANING AND INSPECTION FOR REUSE
- FUEL PUMP - REBUILD
  - PT
  - CELECT™
- FUEL PUMP - CALIBRATION
GROUP 6 - INJECTORS AND FUEL LINES
- INJECTOR - PT (TYPE D) STEP TIMING CONTROL - EXPLODED VIEW
- INJECTOR - CELECT - EXPLODED VIEW
- INJECTORS - PT (TYPE D) STEP TIMING CONTROL (STC) GENERAL INFORMATION
- INJECTORS - CELECT - GENERAL INFORMATION
- STEP TIMING CONTROL (STC) OIL CONTROL VALVE - GENERAL INFORMATION
- INJECTORS - CLEANING THE EXTERIOR AND INSPECTION FOR REUSE
- INJECTORS - REBUILD
- INJECTORS - CALIBRATION
- STC OIL CONTROL VALVE - CLEANING
- FUEL TUBES, FITTINGS, AND MOUNTING PARTS - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
GROUP 7 - LUBRICATING OIL SYSTEM
- LUBRICATING OIL SYSTEM - SERVICE TOOLS
- LUBRICATING OIL SYSTEM - EXPLODED VIEW
- LUBRICATING OIL PUMP ASSEMBLY - EXPLODED VIEW
- LUBRICATING OIL COOLER - EXPLODED VIEW
- LUBRICATING OIL SYSTEM - GENERAL INFORMATION
- LUBRICATING OIL PAN - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
- LUBRICATING OIL TRANSFER TUBE - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
- LUBRICATING OIL DIPSTICK AND DIPSTICK TUBE - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
- LUBRICATING OIL DIPSTICK - CALIBRATION
- LUBRICATING OIL PUMP - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
- LUBRICATING OIL PUMP - REBUILD
- LUBRICATING OIL PUMP BODY AND COVER BUSHING - REPLACEMENT
- LUBRICATING OIL PUMP DRIVEN GEAR BUSHING - REPLACEMENT
- LUBRICATING OIL PUMP DRIVE GEAR OR SHAFT - REPLACEMENT
- LUBRICATING OIL PUMP DRIVEN SHAFT - REPLACEMENT
- LUBRICATING OIL COOLER ASSEMBLY REBUILD
GROUP 8 - COOLING SYSTEM
- COOLING SYSTEM - SERVICE TOOLS
- N14 WATER PUMP AND IDLER ASSEMBLY - EXPLODED VIEW
- WATER PUMP AND IDLER ASSEMBLY - GENERAL INFORMATION
- WATER PUMP ASSEMBLY
  - CLEANING
  - INSPECTION
- WATER PUMP ASSEMBLY - REBUILD
- WATER PUMP IDLER ASSEMBLY - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
- WATER PUMP IDLER ASSEMBLY - REBUILD
- THERMOSTAT HOUSING - CLEANING AND INSPECTION
- COOLANT FILTER HEAD INSERT
- COOLANT FILTER SHUTOFF VALVE
- FAN - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
- WATER TRANSFER TUBES - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
GROUP 9 - DRIVE UNITS
- DRIVE UNITS - SERVICE TOOLS
- ACCESSORY DRIVE - EXPLODED VIEW
- DRIVE UNITS - GENERAL INFORMATION
  - ACCESSORY DRIVE
- ACCESSORY DRIVE - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
- ACCESSORY DRIVE - REBUILD
- ACCESSORY DRIVE GEAR - REPLACEMENT
- ACCESSORY DRIVE PULLEY - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
- ACCESSORY DRIVE PULLEY WEAR SLEEVE - REPLACEMENT
GROUP 10 - INTAKE AIR SYSTEM
- SERVICE TOOLS
- INTAKE AIR SYSTEM - EXPLODED VIEW
- INTAKE AIR SYSTEM - GENERAL INFORMATION
- TURBOCHARGER - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
- TURBOCHARGER SHAFT AXIAL CLEARANCE CHECKING
- TURBOCHARGER BEARING RADIAL CLEARANCE - CHECKING
- INTAKE AIR PIPING - ELBOWS
  - INSPECTION
- INTAKE MANIFOLD - CLEANING AND INSPECTION
  - CLEANING
  - INSPECTION
GROUP 11 - EXHAUST SYSTEM
- EXHAUST SYSTEM - EXPLODED VIEW
- EXHAUST SYSTEM - GENERAL INFORMATION
- EXHAUST MANIFOLD - CLEANING AND INSPECTION FOR REUSE
- EXHAUST MANIFOLD TURBOCHARGER MOUNTING STUD - REPLACEMENT (11-02)
  - MOUNTING HOLE THREADS - INSPECTION
GROUP 12 - AIR EQUIPMENT
- AIR EQUIPMENT - GENERAL INFORMATION
  - AIR COMPRESSOR
- AIR COMPRESSOR - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
GROUP 13 - ELECTRICAL EQUIPMENT
- ELECTRICAL EQUIPMENT - GENERAL INFORMATION
  - WIRING DIAGRAMS
- ALTERNATOR BRACKET - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
- ALTERNATOR ADJUSTING LINK - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
- STARTING MOTOR - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
GROUP 14 - ENGINE TESTING
- GENERAL INFORMATION
- DEFINITION OF TERMS ON ENGINE PERFORMANCE CURVE
- GENERAL RUN-IN PROCEDURES
- GENERAL ENGINE TEST/RUN-IN SPECIFICATIONS
- ENGINE TESTING - SERVICE TOOLS
- ENGINE DYNAMOMETER - INSTALL ENGINE
- PRIMING THE LUBRICATING OIL AND FUEL SYSTEMS
- ENGINE RUN-IN PROCEDURE - ENGINE DYNAMOMETER
- CHASSIS DYNAMOMETER OPERATION
- GENERAL TEST PROCEDURE - CHASSIS DYNAMOMETER
- ENGINE RUN-IN PROCEDURE - CHASSIS DYNAMOMETER
- ENGINE RUN-IN PROCEDURE WITHOUT DYNAMOMETER
  - ON-HIGHWAY
  - OFF-HIGHWAY
- ENGINE PAINTING
- ENGINE STORAGE - SHORT TERM
  - REMOVE THE ENGINE FROM SHORT TERM STORAGE
- ENGINE STORAGE - LONG TERM
  - REMOVE THE ENGINE FROM LONG TERM STORAGE
GROUP 15 - INSTRUMENTS AND CONTROLS
- INSTRUMENTS AND CONTROLS - GENERAL INFORMATION
GROUP 16 - MOUNTING ADAPTATIONS
- MOUNTING ADAPTATIONS
- FLYWHEEL
- FLYWHEEL RING GEAR
  - REPLACEMENT
- FLYWHEEL HOUSING - CLEANING AND INSPECTION FOR REUSE
- FRONT ENGINE SUPPORT BRACKET - CLEANING AND INSPECTION FOR REUSE
  - CLEANING
  - INSPECTION
GROUP 18 - SPECIFICATIONS
- GENERAL ENGINE SPECIFICATIONS
  - GENERAL ENGINE DATA
  - INTAKE SYSTEM
  - LUBRICATION SYSTEM
  - COOLING SYSTEM
  - EXHAUST SYSTEM
  - FUEL SYSTEM
  - ELECTRICAL SYSTEM
- CAPSCREW MARKINGS AND TORQUE VALUES
  - CAPSCREW MARKINGS AND TORQUE VALUES - U.S. CUSTOMARY
- PIPE PLUG TORQUE VALUES
- DECIMAL AND METRIC EQUIVALENTS
- SPECIFICATIONS - GENERAL INFORMATION
- ENGINE ASSEMBLY
  - SPECIFICATIONS
  - CAPSCREW TORQUE VALUES
- CYLINDER BLOCK
  - REBUILD SPECIFICATIONS
  - TORQUE VALUES
- CYLINDER HEAD
  - REBUILD SPECIFICATIONS
  - CYLINDER HEAD - TORQUE VALUES
- ROCKER LEVER HOUSING ASEMBLY
  - REBUILD SPECIFICATIONS
  - TORQUE VALUES
- CAM FOLLOWER ASSEMBLY
  - REBUILD SPECIFICATIONS
    - FIXED INJECTION TIMING
    - MVT INJECTION TIMING
  - TORQUE VALUES
- FUEL PUMP - REBUILD SPECIFICATIONS
- INJECTORS - REBUILD SPECIFICATIONS
- LUBRICATING OIL SYSTEM
  - CAPACITIES
  - TORQUE VALUES
- LUBRICATING OIL PUMP - INSPECTION SPECIFICATIONS
- WATER PUMP ASSEMBLY - REBUILD SPECIFICATIONS
- FAN HUB - INSPECTION SPECIFICATIONS
- THERMOSTAT HOUSING ASSEMBLY - REBUILD SPECIFICATIONS
- THERMOSTAT (RESERVE FLOW COOLING) - OPERATING TEMPERATURE
- COOLING SYSTEM - TORQUE VALUES
- FUEL PUMP AND COMPRESSOR DRIVE
  - REBUILD SPECIFICATIONS
  - TORQUE VALUES
- TURBOCHARGER - INSPECTION SPECIFICATIONS
- AIR COMPRESSOR - INSPECTION SPECIFICATIONS
- ENGINE TESTING - TEST SPECIFICATIONS
- VEHICLE BRAKING - REBUILD SPECIFICATIONS
GROUP 20 - VEHICLE BRAKING
- VEHICLE BRAKING - GENERAL INFORMATION
  - JACOBS ENGINE BRAKE
  - CUMMINS C BRAKE
COMPONENTS MANUFACTURERS: NAMES AND ADDRESSES
SERVICE LITERATURE
- ADDITIONAL SERVICE LITERATURE
- SERVICE LITERATURE ORDERING LOCATION
- SERVICE PUBLICATIONS ORDER FORM
INDEX
LITERATURE SURVEY FORM

Install a new outside oil seal, using a mandrel to press the

seal in flush with the housing.

Apply a thin film of pipe sealant, Part No. 3375066, to the

outside diameter of the new water pump seal.

Support the pulley side of the water pump in an arbor

press.

Install a new water pump seal over the shaft.

Use water pump seal mandrel, Part No. 3823815, to push

the water pump seal into the water pump body.

NOTE: The use of any tool other than Part No. 3823815 can

result in seal damage.

Apply one drop of LocktiteW 290, Part No. 3823682, or

its equivalent to the joint between the water pump shaft

and the water pump seal.

NOTE: Do not allow any LocktiteW to contact the seal faces.

Cooling System Water Pump Assembly - Rebuild (08-02)

N14 Page 8-13