Service Manual

Air Intake Manifold ISB, ISBe and QSB (Common Rail [...]
Page 10-18 Section 10 - Air Intake System - Group 10
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Install
NOTE: Remove the tape from the intake manifold opening
before continuing with the installation process.
Install the lower part of the intake manifold with a new
gasket. Apply a light coating of thread sealant, Part
Number 3824041, to the capscrews before installation.
Only install the capscrews finger tight at this time.
Install the upper part of the intake manifold with a new
gasket.
NOTE: There is a captive capscrew (1) in the manifold.
Install the captive capscrew first, but only install it finger
tight. Apply a light coating of thread sealant, Part Number,
3824041 to the capscrew before installation.
Install the rest of the capscrews in the upper part of the
intake manifold. Apply a light coating of thread sealant,
Part Number 3824041, to the capscrews before
installation.
Tighten ALL of the intake manifold capscrews to the
proper torque value.
Torque Value:
Air Intake Manifold Cover
Step 1 24 N•m [ 18 ft-lb ]
Service Tip: If the captive capscrew is lost or broken, the
threads in the captive capscrew hole (2) of the upper part
of the intake manifold may be drilled or filed out to 9.5 mm
(3/8 in.) diameter. This allows a standard M8 x 1.25 x 30
mm capscrew to be used in place of the captive
capscrew. Apply a light coating of thread sealant part
number 3824041 to the capscrew before installation and
use caution to prevent dropping it into the intake manifold.
NOTE: Remove the tape from the intake manifold opening
before continuing with the installation process.
If the engine was equipped with an integral cold starting
aid, install the cold starting aid. Refer to Procedure
Procedure 010-029