Service Manual

ISB, ISBe and QSB (Common Rail [...] Air Intake Manifold
Section 10 - Air Intake System - Group 10 Page 10-19
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Install the air intake manifold and capscrews. Apply a light
coating of thread sealant, Part Number 3824041, to the
capscrews before installation.
If the air intake manifold was originally equipped with a
gasket, replace the gasket. If the air intake manifold was
originally equipped with sealant, re-seal the intake with
RTV sealant, Part Number 3164070, or equivalent.
Torque Value:
Air Intake Manifold Cover
Step 1 24 N•m [ 18 ft-lb ]
Finishing Steps
Install the intake manifold temperature/pressure sensor.
Refer to Procedure Procedure 100-002 (Engine Views) for
sensor location.
Install the cold starting aid on engines equipped with
either a cylindrical or a “brick” style cold starting aid. Refer
to Procedure Procedure 010-029
Install the air intake connection. Refer to Procedure
Procedure 010-080
NOTE: On some engines, the intake connection is an
integral (non-removable) part of the intake manifold.
NOTE: This step may also require installation of the EGR
connection tube, as well as connection of the EGR
pressure differential sensor and EGR temperature sensor.
Refer to Procedure Procedure 011-025 for the EGR
connection tube. Refer to Procedure Procedure 100-002
(Engine Views) for sensor locations.
Install the air intake connection adaptor (if applicable).
Refer to Procedure Procedure (010-131)
Install the high pressure fuel rail. Refer to Procedure
Procedure 006-060
Install the fuel supply lines. Refer to Procedure Procedure
006-024
Install the injector supply lines. Refer to Procedure
Procedure 006-051
Install the charge air piping. Refer to Procedure
Procedure 010-019
WARNING
Batteries can emit explosive gases. To reduce the
possibility of personal injury, always ventilate the
compartment before servicing the batteries. To
reduce the possibility of arcing, remove the negative
(-) battery cable first and attach the negative (-)
battery cable last.
Remove the batteries.