Service Manual

ISB, ISBe and QSB (Common Rail [...] Air Intake Connection Adapter
Section 10 - Air Intake System - Group 10 Page 10-77
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Finishing Steps
CAUTION
The position sensor pins can be bent if the engine
harness connector is mated to the sensor connector
at an angle. Therefore, the engine harness connector
must be inserted straight into the position sensor
connector to avoid damaging the pins. Bent pins will
result in poor engine performance and intermittent
fault codes.
Install, connect, and fill the following.
• Four new capscrews, the dust cover plate, and a new
gasket.
• Transfer the turbocharger dataplate information to new
datatag.
• Actuator coolant lines.
• Electrical connections to the actuator.
• Cooling system. Refer to Procedure 008-018
• Clear any fault codes.
Air Intake Connection Adapter
(010-131)
General Information
The air intake connection adapter refers to the part of the
air intake system upstream of the air intake connection.
This procedure does not apply to all engines because
some engines do not have an air intake connection
adapter which is serviceable.
There are two styles of air intake connection adapters
used on ISB engines. One style uses a single piece air
intake connection adapter, the other style uses a two
piece air intake connection adapter.
Preparatory Steps
WARNING
Batteries can emit explosive gases. To reduce the
possibility of personal injury, always ventilate the
compartment before servicing the batteries. To
reduce the possibility of arcing, remove the negative
(-) battery cable first and attach the negative (-)
battery cable last.
Disconnect the batteries.