Service Manual

ISB, ISBe and QSB (Common Rail [...] Exhaust Gas Recirculation Cooler
Section 11 - Exhaust System - Group 11 Page 11-17
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Finishing Steps
WARNING
Coolant is toxic. Keep away from children and pets. If
not reused, dispose of in accordance with local
environmental regulations.
• Install the EGR valve coolant return line. Refer to
Procedure 011-030 (EGR Valve Coolant Lines) in
Section 11.
• Install the EGR cooler connection tube. Refer to
Procedure 011-024 (EGR Cooler Connection) in
Section 11.
• Install the EGR connection tube. Refer to Procedure
011-025 (EGR Connection Tubes) in Section 11.
• Install the EGR cooler coolant lines. Refer to
Procedure 011-031 (EGR Cooler Connection) in
Section 11.
• Install the exhaust pressure sensor tube. Refer to
Procedure 011-027 (Exhaust Gas Pressure Sensor
Tube) in Section 11.
• Fill the engine cooling system. Refer to Procedure
008-018 (Cooling System) in Section 8.
Operate the engine and check for boost/exhaust coolant
leaks.
Test
Remove the EGR cooler from the engine. Refer to the
Remove section of this procedure.