Service Manual

ISB, ISBe and QSB (Common Rail [...] EGR Cooler Connection
Section 11 - Exhaust System - Group 11 Page 11-23
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Position the exhaust transfer tube V-band connection on
the EGR valve.
Tighten the V-band clamp.
Torque Value: 11 N•m [ 100 in-lb ]
Tighten the three upper vertical EGR mounting
capscrews.
Torque Value: 43 N•m [ 32 ft-lb ]
Tighten the upper horizontal EGR mounting capscrews.
Torque Value: 43 N•m [ 32 ft-lb ]
Finishing Steps
WARNING
Coolant is toxic. Keep away from children and pets. If
not reused, dispose of in accordance with local
environmental regulations.
CAUTION
The position sensor pins can be bent if the engine
harness connector is mated to the sensor connector
at an angle. Therefore, the engine harness connector
must be inserted straight into the position sensor
connector to avoid damaging the pins. Bent pins will
result in poor engine performance and intermittent
fault codes.
Install and connect the following:
• Exhaust pressure sensor tube. Refer to Procedure
011-027
• EGR valve coolant supply and return lines. Refer to
Procedure 011-030
• Electrical connectors to the EGR valve.
• Fill the engine cooling system. Refer to Procedure
008-018
• Operate the engine and check for exhaust leaks.
EGR Cooler Connection (011-024)
Remove
Remove the capscrews from the P-clip(s) that attach the
tube to the exhaust manifold.