Service Manual

ISB, ISBe and QSB (Common Rail [...] Flywheel Ring Gear
Section 16 - Mounting Adaptations - Group 16 Page 16-45
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WARNING
Batteries can emit explosive gases. To reduce the
possibility of personal injury, always ventilate the
compartment before servicing the batteries. To
reduce the possibility of arcing, remove the negative
(-) battery cable first and attach the negative (-)
battery cable last.
Connect the batteries.
Operate the engine and check for leaks.
Install the flexplate/flywheel. Refer to Procedure
Procedure 016-005 or Refer to Procedure Procedure
016-004
Install the gear drive unit. Refer to the OEM instructions.
Install the starting motor. Refer to Procedure Procedure
013-020
Install the aftercooler air inlet tube and tighten the
aftercooler mounting capscrews. Refer to Procedure
Procedure 010-005
Install the turbocharger. Refer to Procedure Procedure
010-033
Fill the engine with coolant. Refer to Procedure Procedure
008-018
WARNING
Batteries can emit explosive gases. To reduce the
possibility of personal injury, always ventilate the
compartment before servicing the batteries. To
reduce the possibility of arcing, remove the negative
(-) battery cable first and attach the negative (-)
battery cable last.
Connect the batteries.
Operate the engine and check for leaks.
Flywheel Ring Gear (016-008)
General Information
Prior to removing the damaged flywheel ring gear, first
check if:
1 The ring gear is removable/replaceable
2 A replacement ring gear is available.
If may be necessary to replace the entire flywheel
assembly.
NOTE: The ring gear on a flexplate is not replaceable. If
the ring gear is damaged on a flexplate, the flexplate
must be replaced as an assembly.