Service Manual

Index
Page X-2
Remove.........................................................................................................10-16
Air Intake Manifold Cover ..............................................................................10-74
Clean and Inspect for Reuse........................................................................10-74
Finishing Steps.............................................................................................10-75
Install.............................................................................................................10-75
Preparatory Steps.........................................................................................10-74
Remove.........................................................................................................10-74
Air Intake Restriction .....................................................................................10-41
Measure........................................................................................................10-41
Air Intake System ...........................................................................................V-102
Specifications...............................................................................................V-102
Air Leaks, Air Intake and Exhaust Systems .................................................10-20
Initial Check..................................................................................................10-20
Air Leaks, Compressed Air System ..............................................................12-33
Initial Check..................................................................................................12-33
Alternator ..........................................................................................................13-2
Finishing Steps.............................................................................................13-12
General Information........................................................................................13-2
Initial Check....................................................................................................13-5
Install.............................................................................................................13-11
Preparatory Steps...........................................................................................13-7
Remove...........................................................................................................13-8
Test.................................................................................................................13-5
Alternator Bracket ..........................................................................................13-13
Clean and Inspect for Reuse........................................................................13-15
Finishing Steps.............................................................................................13-17
Automotive and Industrial.........................................................................13-17
Marine Applications..................................................................................13-17
Initial Check..................................................................................................13-13
Install.............................................................................................................13-16
Spool Mount.............................................................................................13-16
Pad Mount................................................................................................13-16
Marine Applications..................................................................................13-17
Preparatory Steps.........................................................................................13-13
Automotive and Industrial.........................................................................13-13
Marine Applications..................................................................................13-14
Remove.........................................................................................................13-14
Spool Mount.............................................................................................13-14
Pad Mount................................................................................................13-15
Marine Applications..................................................................................13-15
Batteries ..........................................................................................................13-18
Initial Check..................................................................................................13-18
Battery Cables and Connections ..................................................................13-19
Initial Check..................................................................................................13-19
Belt Guard ...........................................................................................................8-3
Inspect for Reuse..............................................................................................8-4
Install.................................................................................................................8-4
Remove.............................................................................................................8-3
Belt Tensioner, Refrigerant Compressor, Automatic ...................................9-26
Finishing Steps...............................................................................................9-29
Initial Check....................................................................................................9-26
Install...............................................................................................................9-28
Install...............................................................................................................9-29
Preparatory Steps...........................................................................................9-27
Remove...........................................................................................................9-28
Capscrew Markings and Torque Values ......................................................V-107
Capscrew Markings and Torque Values - Metric..........................................V-107
Capscrew Markings and Torque Values - U.S. Customary..........................V-108
General Information......................................................................................V-107
Charge-Air Cooler (CAC) ...............................................................................10-24
Clean.............................................................................................................10-25
Finishing Steps.............................................................................................10-28
Initial Check..................................................................................................10-25
Install.............................................................................................................10-28
Leak Test......................................................................................................10-27
Preparatory Steps.........................................................................................10-24
Pressure Test................................................................................................10-26
Remove.........................................................................................................10-25
Temperature Differential Test.......................................................................10-29
Charge-Air Piping ...........................................................................................10-30
Maintenance Check......................................................................................10-30
Charging System Indicator ............................................................................13-28
Initial Check..................................................................................................13-28
Cold Starting Aid ............................................................................................10-30
Clean and Inspect for Reuse........................................................................10-37
Finishing Steps.............................................................................................10-40
General Information......................................................................................10-30
Install.............................................................................................................10-38
Preparatory Steps.........................................................................................10-34
Remove.........................................................................................................10-34
Test...............................................................................................................10-41
Coolant Heater ....................................................................................................8-7
Clean and Inspect for Reuse............................................................................8-8
Finishing Steps.................................................................................................8-9
Install.................................................................................................................8-8
Flange Mounted............................................................................................8-8
Threaded......................................................................................................8-9
Preparatory Steps
.............................................................................................8-7
Remove.............................................................................................................8-7
Flange Mounted............................................................................................8-7
Threaded......................................................................................................8-7
Coolant Return Junction Block .....................................................................8-119
Clean and Inspect for Reuse........................................................................8-120
Finishing Steps.............................................................................................8-121
Install.............................................................................................................8-120
Preparatory Steps.........................................................................................8-119
Remove.........................................................................................................8-119
Coolant Thermostat ...........................................................................................8-9
Clean and Inspect for Reuse..........................................................................8-14
Finishing Steps...............................................................................................8-18
General Information..........................................................................................8-9
Install...............................................................................................................8-17
Leak Test........................................................................................................8-10
Preparatory Steps...........................................................................................8-13
Remove...........................................................................................................8-14
Coolant Thermostat Housing ..........................................................................8-19
Assemble........................................................................................................8-23
Clean and Inspect for Reuse..........................................................................8-22
Disassemble...................................................................................................8-22
Finishing Steps...............................................................................................8-24
General Information........................................................................................8-19
Install...............................................................................................................8-23
Leak Test........................................................................................................8-21
Preparatory Steps...........................................................................................8-20
Remove...........................................................................................................8-20
Coolant Thermostat Housing Support ...........................................................8-24
Clean and Inspect for Reuse..........................................................................8-25
Finishing Steps...............................................................................................8-26
General Information........................................................................................8-24
Install...............................................................................................................8-26
Preparatory Steps...........................................................................................8-24
Remove...........................................................................................................8-25
Coolant Vent Lines ...........................................................................................8-26
Finishing Steps...............................................................................................8-29
General Information........................................................................................8-26
Install...............................................................................................................8-28
Preparatory Steps...........................................................................................8-27
Remove...........................................................................................................8-27
Cooling Fan Belt Tensioner ...........................................................................8-111
Finishing Steps.............................................................................................8-112
Inspect for Reuse..........................................................................................8-111
Install.............................................................................................................8-112
Preparatory Steps.........................................................................................8-111
Remove.........................................................................................................8-111
Cooling System ................................................................................................8-29
Coolant Replacer Method...............................................................................8-30
Drain...............................................................................................................8-37
Fill...................................................................................................................8-39
Flush...............................................................................................................8-43
General Information........................................................................................8-29
Cooling System ..............................................................................................V-101
Specifications...............................................................................................V-101
Cooling System Diagnostics ...........................................................................8-49
Analyzing the Data..........................................................................................8-57
General Information........................................................................................8-49
Initial Check....................................................................................................8-49
Pressure Test..................................................................................................8-51
Test.................................................................................................................8-53
Worksheet.......................................................................................................8-57
Crankcase Blowby, Measure .........................................................................14-27
General Information......................................................................................14-27
Initial Check..................................................................................................14-34
Measure........................................................................................................14-36
Cummins Customized Parts Catalog ...............................................................L-3
General Information..........................................................................................L-3
Ordering the Customized Parts Catalog...........................................................L-3
Cummins®/Fleetguard® Filter Specifications .............................................V-105
General Information......................................................................................V-105
Cup Plug ............................................................................................................17-3
Clean and Inspect for Reuse..........................................................................17-3
Install...............................................................................................................17-4
Remove...........................................................................................................17-3
Drive Belt Tension .........................................................................................V-106
Tension Chart...............................................................................................V-106
Drive Belt, Cooling Fan ......................................................................................8-5
Inspect for Reuse..............................................................................................8-5
Install.................................................................................................................8-6
Remove.............................................................................................................8-5
Drive Belt, Refrigerant Compressor ...............................................................9-24
Finishing Steps...............................................................................................9-26
Inspect for Reuse............................................................................................9-25
Install...............................................................................................................9-26
Preparatory Steps...........................................................................................9-24
Remove...........................................................................................................9-25