Service Manual
Index
Page X-4
Install...............................................................................................................8-61
Preparatory Steps...........................................................................................8-58
Remove...........................................................................................................8-59
Fan Shroud Assembly .....................................................................................8-62
Inspect for Reuse............................................................................................8-62
Install...............................................................................................................8-63
Remove...........................................................................................................8-62
Fan Spacer and Pulley .....................................................................................8-63
Clean and Inspect for Reuse..........................................................................8-63
Finishing Steps...............................................................................................8-64
Install...............................................................................................................8-64
Preparatory Steps...........................................................................................8-63
Remove...........................................................................................................8-63
Fan, Cooling ......................................................................................................8-65
Inspect for Reuse............................................................................................8-65
Flexplate ..........................................................................................................16-13
Finishing Steps.............................................................................................16-17
Initial Check..................................................................................................16-14
Inspect for Reuse..........................................................................................16-16
Install.............................................................................................................16-16
Preparatory Steps.........................................................................................16-13
Remove.........................................................................................................16-15
Flywheel ..........................................................................................................16-18
Assemble......................................................................................................16-23
Clean and Inspect for Reuse........................................................................16-22
Disassemble.................................................................................................16-21
Finishing Steps.............................................................................................16-27
Initial Check..................................................................................................16-19
Install.............................................................................................................16-23
Measure........................................................................................................16-24
Preparatory Steps.........................................................................................16-18
Remove.........................................................................................................16-21
Flywheel Housing ...........................................................................................16-29
Assemble......................................................................................................16-41
Clean and Inspect for Reuse........................................................................16-34
Disassemble.................................................................................................16-33
Finishing Steps.............................................................................................16-44
Install.............................................................................................................16-42
Measure........................................................................................................16-35
Preparatory Steps.........................................................................................16-29
Remove.........................................................................................................16-31
Flywheel Ring Gear ........................................................................................16-45
Assemble......................................................................................................16-46
Disassemble.................................................................................................16-46
General Information......................................................................................16-45
Fraction, Decimal, Millimeter Conversions .................................................V-109
Conversion Chart..........................................................................................V-109
Fuel Connector (Head Mounted) .....................................................................6-86
Clean and Inspect for Reuse..........................................................................6-87
Finishing Steps...............................................................................................6-88
General Information........................................................................................6-86
Install...............................................................................................................6-88
Preparatory Steps...........................................................................................6-86
Remove...........................................................................................................6-87
Fuel Consumption ..............................................................................................5-8
Measure............................................................................................................5-8
Fuel Cooler ......................................................................................................6-102
Clean and Inspect for Reuse........................................................................6-103
Finishing Steps.............................................................................................6-104
Install.............................................................................................................6-103
Preparatory Steps.........................................................................................6-102
Remove.........................................................................................................6-102
Fuel Drain Line Restriction ..............................................................................6-18
General Information........................................................................................6-18
Initial Check....................................................................................................6-21
Setup...............................................................................................................6-18
Fuel Drain Lines ...............................................................................................6-22
Finishing Steps...............................................................................................6-28
General Information........................................................................................6-22
Initial Check....................................................................................................6-23
Inspect for Reuse............................................................................................6-26
Install...............................................................................................................6-26
Preparatory Steps...........................................................................................6-24
Remove...........................................................................................................6-24
Fuel Filter (Spin-On Type) ...............................................................................6-29
General Information........................................................................................6-29
Initial Check....................................................................................................6-30
Install...............................................................................................................6-36
Prime...............................................................................................................6-37
Remove...........................................................................................................6-35
Setup...............................................................................................................6-29
Fuel Filter Head ................................................................................................6-40
Assemble........................................................................................................6-43
Automotive and Industrial...........................................................................6-43
Marine Applications....................................................................................6-43
Clean and Inspect for Reuse..........................................................................6-42
Disassemble...................................................................................................6-42
Automotive and Industrial
...........................................................................6-42
Marine Applications....................................................................................6-42
General Information........................................................................................6-40
Install...............................................................................................................6-43
Low Mount Fuel Filter.................................................................................6-43
High Mount Fuel Filter................................................................................6-44
Marine Applications....................................................................................6-45
Preparatory Steps...........................................................................................6-40
Prime...............................................................................................................6-45
With Electric Lift Pump...............................................................................6-45
Without Electric Lift Pump..........................................................................6-46
Marine Applications....................................................................................6-47
Remove...........................................................................................................6-41
Low Mount Fuel Filter.................................................................................6-41
High Mount Fuel Filter................................................................................6-41
Marine Applications....................................................................................6-42
Fuel Filter Head Bracket ..................................................................................6-47
Assemble........................................................................................................6-48
Disassemble...................................................................................................6-48
Inspect for Reuse............................................................................................6-48
Install...............................................................................................................6-48
Remove...........................................................................................................6-47
Fuel Inlet Restriction ........................................................................................6-51
General Information........................................................................................6-51
Initial Check....................................................................................................6-54
Prime...............................................................................................................6-55
Setup...............................................................................................................6-52
Fuel Lift Pump ..................................................................................................5-30
Finishing Steps...............................................................................................5-35
Initial Check....................................................................................................5-30
Install...............................................................................................................5-34
Measure..........................................................................................................5-31
Preparatory Steps...........................................................................................5-33
Prime...............................................................................................................5-35
Remove...........................................................................................................5-33
Fuel Manifold (Combined) ...............................................................................6-49
Assembly........................................................................................................6-50
Disassemble...................................................................................................6-50
Finishing Steps...............................................................................................6-51
Inspect for Reuse............................................................................................6-50
Install...............................................................................................................6-51
Preparatory Steps...........................................................................................6-49
Remove...........................................................................................................6-50
Fuel Pressure Relief Valve ..............................................................................6-95
Finishing Steps.............................................................................................6-100
General Information........................................................................................6-95
Initial Check....................................................................................................6-96
Install.............................................................................................................6-100
Preparatory Steps...........................................................................................6-98
Prime.............................................................................................................6-101
Remove...........................................................................................................6-99
Setup...............................................................................................................6-96
Test.................................................................................................................6-98
Fuel Pump .........................................................................................................5-12
Assemble........................................................................................................5-23
Clean and Inspect for Reuse..........................................................................5-22
Disassemble...................................................................................................5-21
Finishing Steps...............................................................................................5-27
General Information........................................................................................5-12
Install...............................................................................................................5-24
Preparatory Steps...........................................................................................5-16
Prime...............................................................................................................5-29
Remove...........................................................................................................5-18
Test.................................................................................................................5-13
Fuel Rail ............................................................................................................6-88
Clean and Inspect for Reuse..........................................................................6-92
Finishing Steps...............................................................................................6-94
General Information........................................................................................6-88
Initial Check....................................................................................................6-89
Install...............................................................................................................6-92
Preparatory Steps...........................................................................................6-90
Remove...........................................................................................................6-90
Fuel Return Overflow Valve .............................................................................6-81
Clean...............................................................................................................6-82
Initial Check....................................................................................................6-81
Inspect for Reuse............................................................................................6-82
Install...............................................................................................................6-82
Remove...........................................................................................................6-81
Fuel Supply Lines .............................................................................................6-57
Clean and Inspect for Reuse..........................................................................6-61
Finishing Steps...............................................................................................6-66
General Information........................................................................................6-57
Initial Check....................................................................................................6-58
Install...............................................................................................................6-63
Preparatory Steps...........................................................................................6-59
Prime...............................................................................................................6-66
Remove...........................................................................................................6-59