Operation and maintenance manual
Index
Page X-2
Inspect for Reuse..............................................................................................4-3
Fault Code Warning Lamps Do Not Illuminate.............................................TS-45
Fault Code Warning Lamps Stay On (No Apparent Reason).......................TS-44
Flow Diagram, Air Intake System ...................................................................D-10
Flow Diagram.................................................................................................D-10
Flow Diagram, Compressed Air System ........................................................D-15
Flow Diagram.................................................................................................D-15
Flow Diagram, Cooling System ........................................................................D-9
Flow Diagram...................................................................................................D-9
Flow Diagram, Exhaust System .....................................................................D-12
Flow Diagram.................................................................................................D-12
Flow Diagram, Fuel System ..............................................................................D-2
Flow Diagram...................................................................................................D-2
Flow Diagram, Lubricating Oil System ............................................................D-4
Flow Diagram...................................................................................................D-4
Fuel Consumption Excessive.......................................................................TS-46
Fuel Filter (Spin-On Type) ...............................................................................5-10
Install...............................................................................................................5-10
Prime...............................................................................................................5-11
Remove...........................................................................................................5-10
Fuel in Coolant.............................................................................................TS-48
Fuel in the Lubricating Oil.............................................................................TS-49
Fuel Recommendations and Specifications ....................................................V-9
Fuel Recommendations....................................................................................V-9
Fuel System ........................................................................................................V-2
Specifications...................................................................................................V-2
Fuel-Water Separator .........................................................................................3-3
Drain.................................................................................................................3-3
Canister Type...............................................................................................3-3
Spin-on Type................................................................................................3-3
General Cleaning Instructions .........................................................................i-10
Abrasive Pads and Abrasive Paper.................................................................i-10
Definition of Clean............................................................................................i-10
Fuel System.....................................................................................................i-13
Gasket Surfaces...............................................................................................i-11
Plastic Bead Cleaning......................................................................................i-12
Solvent and Acid Cleaning...............................................................................i-11
Steam Cleaning................................................................................................i-12
General Engine ...................................................................................................V-1
Specifications...................................................................................................V-1
General Repair Instructions ...............................................................................i-8
General Information...........................................................................................i-8
Welding on a Vehicle with an Electronic Controlled Fuel System......................i-9
General Safety Instructions ................................................................................i-6
Important Safety Notice......................................................................................i-6
How to Use the Manual .......................................................................................i-3
General Information...........................................................................................i-3
Illustrations ..........................................................................................................i-5
General Information...........................................................................................i-5
Intake Manifold Air Temperature Above Specification.................................TS-50
Intake Manifold Pressure (Boost) is Below Normal......................................TS-52
Lubricating Oil and Filters ...............................................................................5-11
Drain...............................................................................................................5-11
Fill...................................................................................................................5-13
Install...............................................................................................................5-12
Remove...........................................................................................................5-12
Lubricating Oil Consumption Excessive.......................................................TS-53
Lubricating Oil Contaminated.......................................................................TS-54
Lubricating Oil Level ..........................................................................................3-4
Maintenance Check..........................................................................................3-4
Lubricating Oil Loss......................................................................................TS-55
Lubricating Oil Pressure High.......................................................................TS-57
Lubricating Oil Pressure Low.......................................................................TS-58
Lubricating Oil Recommendations and Specifications ................................V-10
General Information........................................................................................V-10
New Engine Break-in Oils...............................................................................V-12
Lubricating Oil Sludge in the Crankcase Excessive.....................................TS-60
Lubricating Oil System ......................................................................................V-3
Specifications...................................................................................................V-3
Maintenance Guidelines - Overview .................................................................2-1
General Information..........................................................................................2-1
Maintenance Procedures - Overview ................................................................4-1
General Information..........................................................................................4-1
Maintenance Procedures - Overview ................................................................5-1
General Information..........................................................................................5-1
Maintenance Procedures - Overview ................................................................6-1
General Information..........................................................................................6-1
Maintenance Procedures - Overview ................................................................7-1
General Information..........................................................................................7-1
Maintenance Procedures - Overview ................................................................8-1
General Information..........................................................................................8-1
Maintenance Record Form ................................................................................2-5
Maintenance Data.............................................................................................2-5
Maintenance Schedule .......................................................................................2-3
General Information..........................................................................................2-3
Oil Drain Intervals.............................................................................................2-4
Normal Starting Procedure ................................................................................1-2
General Information
..........................................................................................1-2
Jump Starting....................................................................................................1-4
All Engines International Industrial (Off-Highway) ........................................W-4
All Engines United States And Canada Industrial (Off-Highway) .................W-1
Operating Instructions - Overview ....................................................................1-1
General Information..........................................................................................1-1
Operating the Engine .........................................................................................1-5
Normal..............................................................................................................1-5
Winterfronts and Shutters.................................................................................1-6
Overhead Set ......................................................................................................8-1
Adjust................................................................................................................8-3
Finishing Steps.................................................................................................8-7
Install.................................................................................................................8-5
Preparatory Steps.............................................................................................8-1
Remove.............................................................................................................8-1
Problem Solving .................................................................................................S-1
General Information..........................................................................................S-1
Radiator Hoses ...................................................................................................4-3
Maintenance Check..........................................................................................4-3
Radiator Pressure Cap .....................................................................................5-14
General Information........................................................................................5-14
Inspect for Reuse............................................................................................5-14
Regional Offices - International ......................................................................S-29
Locations........................................................................................................S-29
Routine Service and Parts ................................................................................S-1
General Information..........................................................................................S-1
Sealants ............................................................................................................V-17
General Information........................................................................................V-17
Service Literature Ordering Location ...............................................................L-3
Contact Information...........................................................................................L-3
Smoke, Black — Excessive..........................................................................TS-61
Smoke, White — Excessive.........................................................................TS-62
Starting Motor ..................................................................................................A-19
Clean and Inspect for Reuse..........................................................................A-21
Finishing Steps...............................................................................................A-23
Install..............................................................................................................A-22
Preparatory Steps...........................................................................................A-21
Remove..........................................................................................................A-21
Rotation Check...............................................................................................A-19
Starting Procedure After Extended Shutdown or Oil Change .......................1-5
General Information..........................................................................................1-5
Symbols ................................................................................................................i-4
General Information...........................................................................................i-4
System Diagrams - Overview ...........................................................................D-1
General Information..........................................................................................D-1
To the Owner and Operator ................................................................................i-1
General Information...........................................................................................i-1
Tool Requirements .............................................................................................2-2
General Information..........................................................................................2-2
Troubleshooting Procedures and Techniques .............................................TS-1
General Information........................................................................................TS-1
Troubleshooting Symptoms Charts ...............................................................TS-2
General Information........................................................................................TS-2
Turbocharger Leaks Engine Oil or Fuel.......................................................TS-64
Vibration Damper, Rubber .................................................................................7-7
Inspect..............................................................................................................7-7
Vibration Damper, Viscous ................................................................................7-7
Inspect..............................................................................................................7-7