CURRIE TECHNOLOGIES® 300 Series 500CD Series 4.0 Series 650CD Series 400 Series 750CD Series 900CD Series OWNER’S MANUAL (CHAIN DRIVE SCOOTER SERIES) You must read and understand this manual before using this scooter ! ATTENTION TWIST AND GO! To start scooter turn the power switch “ON”. Twist throttle and go. Chain Drive Scooters.
Currie Technologies® PLEASE DO NOT RETURN THIS ITEM TO THE STORE. For questions or assistance on assembly contact Currie Technologies® Customer Service toll free (800) 377-4532 Monday - Friday 8:00 am - 4:00 pm (PST) OR Consult the trouble shooting guide of the owner’s manual or visit our website at www.CurrieTech.com IMPORTANT - Activate your warranty by registering your new Currie Technologies® product within 10 days of purchase by visiting our website at www.CurrieTech.com.
Currie Technologies® TABLE OF CONTENTS Section Section Section Section Section Section Section 1. 2. 3. 4. 5. 6. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Information . . . . . . . . . . . . . Safety Guidelines . . . . . . . . . . . . . . . . Basic Assembly . . . . . . . . . . . . . . . . . . Repair and Maintenance . . . . . . . . . . . Frequently Asked Questions (FAQ’s) . . Limited Warranty . . . . . . . . . . . . . . . . . Pre-Ride Checklist . . . . . . . . . . . . . .
Currie Technologies® Section 2 - SAFETY GUIDELINES LIMITATIONS OF SAFETY AND WARNING NOTICES ! WARNING This owner’s manual includes important safety guidelines and maintenance instructions. Failure to read, understand and follow the instructions in this manual may lead to serious injury or even death. INSURANCE NOTICE Your insurance policies may not provide coverage for accidents involving the use of this electric scooter.
Currie Technologies® ! WARNING Never operate this product without proper training or instructions. Children under 13 years old should never operate the these scooters. Rider age does not necessarily mean that they are qualified to operate this product. A parent should never allow this product to be used by an individual not having the ability, coordination, maturity, skills and strength to operate it safely and in a controlled manner.
Currie Technologies® Never operate on excessively rough, slippery or loose terrain. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed as this could increase the risk of injury. Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles, such as large rocks or fallen trees. Do not ride with headphones.
Currie Technologies® STARTING 1. Turn the power switch to the “ON” position 2. Place one foot on the deck with both hands on the handlebars. 3. Slowly twist the throttle to operate the motor. 4. Place the other foot on the deck once you have properly balanced yourself. STOPPING 1. To slow down or come to a stop, allow the throttle to completely return to its “zero speed” position 2. Squeeze the brake lever(s) on the handlebar to come to a safe stop.
Currie Technologies® Section 3 - BASIC ASSEMBLY & SET-UP IMPORTANT: Some adult assembly required. Before using your scooter please be sure to read and follow the basic assembly, set-up and operating instructions. Following these instructions will help insure safe riding.
Currie Technologies® to the scooter first then plug the charger into the wall socket. Allow the batteries to charge a full 6-10 hours (depending on the size of batteries) before first use. Refer to page 17 for complete Battery Care instructions 9. Before every ride, test the throttle with the power switch in the “OFF” position. Twist the throttle, it should twist easily and immediately spring back to the starting position when you release it. If the throttle does not work properly, DO NOT RIDE THE SCOOTER.
Currie Technologies® Section 4 - REPAIR & MAINTENANCE IMPORTANT: Some adult assembly required. HANDLEBAR ASSEMBLY AND ADJUSTMENT Electro-Drive™ scooters are equipped with an folding stem hinge. Take care not to pinch your hands or fingers in the hinge when you are folding and locking the handlebar in place. Additionally be careful not to pinch or crimp the brake and throttle cables in the hinge whenever you fold the stem hinge. 1. Insert the stem into the steerer tube.
Currie Technologies® 3. Open the stem hinge to access the steerer bolt (6mm Allen Bolt or 13mm Hex Bolt). 4. Loosely tighten the steerer bolt. The stem is held in position with the expander bolt and wedge. 5. Slide the QR retention pin (silver) sideways (Ref Photo A). Close the stem hinge (Ref Photo B). Photo A Photo B www.CurrieTech.com Chain Drive Scooters.
Currie Technologies® 6. Rotate the stem QR lever forward into of the upper plate (Ref Photo A). Close the stem QR lever (Ref Photo B) being sure the QR retention pin (silver) is fully engaged with the upper plate. Photo A Photo B 7. Install the handlebars onto the stem, align and tighten. 12 Chain Drive Scooters.
Currie Technologies® 8. Align the handlebars to the front wheel. The handlebars must be perpendicular to the front wheel. 9. Repeat steps 2 and 3 to once again access the steerer bolt (6mm Allen Bolt or 13mm Hex Bolt). Fully tighten the steerer bolt. The stem is held in position with the expander bolt and wedge. 10. Repeat steps 5 and 6 to once again secure the folding stem. Be sure the QR retention pin (silver) is fully engaged with the upper plate.
Currie Technologies® QR LEVER ADJUSTMENT: If the quick release lever is either too tight (cannot be flipped to its fully locked position) or is too loose (can be too easily flipped to its locked position) you will need to adjust the QR (Quick Release) Lever. Open the QR lever (Ref Photo A) and adjust the 10mm nut underneath the center pin (Ref Photo B). If the QR lever was too tight initially you will need to loosen the nut a 1/4 turn at a time.
Currie Technologies® BATTERY PACK, CHARGER PORT AND CHARGER ELECTRO-DRIVE™ SMART CHARGER: The Electro-Drive™ scooter comes with its own Electro-Drive™ Smart Charger that connects with an easy-access charger port for recharging the batteries. This charger unit has lights that show the battery charge status. Refer to the instructions that appear on the charger unit and its instructions. ! WARNING Use only a Currie Authorized Smart Charger to charge the batteries.
Currie Technologies® using the Currie “Smart Charger”, we recommend that you do not leave the charger plugged in for more than 24 hours. CHANGING THE BATTERY PACK 1. IMPORTANT: Be sure the power switch on the scooter is in the “OFF” position. 2. Remove the deck by unscrewing the “D” ring deck retention screw then lifting the deck off. (Ref Photo A) Photo A 3. Remove the battery pack out of the scooter’s battery tray. (Ref Photo B) 4.
Currie Technologies® BATTERY CARE AND MAINTENANCE Not doing any and/or all of the following may lead to reduced performance and/or permanent damage to the batteries. Batteries that have been damaged by not following the below steps will need to be replaced and are not covered under warranty. • • • • • Always be sure to fully charge batteries before first use (6-10 hours depending on size). Always be sure to fully charge batteries after each and every use (6-10 hours depending on size).
Currie Technologies® THROTTLE AND BRAKE OPERATION & ADJUSTMENT THROTTLE OPERATION The speed of the Electro-Drive™ scooter is controlled by a griptwist throttle, which is located on the handlebar. To check the throttle operation, turn the power switch to the “OFF” position. Fully twist the throttle then quickly release it. The throttle is spring loaded and should immediately spring back to its original (also know as “Zero Position) position.
Currie Technologies® The line voltage will fluctuate depending on the instantaneous load that the motor is under. For example, when starting out from a dead stop, or going up a steep hill, the motor will be under a high load and the “Yellow” or even “Red” LED will illuminate. To a lesser degree, another factor that influences the load on the motor (and therefore the LED readings) is the gearing of the motor.
Currie Technologies® BRAKE OPERATION The Electro-Drive™ electric scooter is equipped with front and/or rear brakes. It is operated by using the brake lever on the handlebars and is designed to provide excellent stopping power for your scooter. Squeeze the brake lever(s) firmly to bring your scooter to a safe, controlled stop. The brake lever itself should never touch the handlebar or grip when squeezed firmly. If it does, then immediately STOP RIDING and adjust the brake cable.
Currie Technologies® ! WARNING Always test your brakes after making any adjustment to be sure they are operating properly before riding. If you reach the limit of the cable adjustments described above and you are still experiencing poor braking performance, do not continue to ride. Do not attempt to adjust the cable any further or attempt to adjust the brake. Take your scooter to a qualified scooter or bicycle mechanic for proper service, or call Currie Technologies® Customer Service at: 1-800-377-4532.
Currie Technologies® CHAIN ADJUSTMENT The chain can stretch during use or may occasionally come out of adjustment. Regular attention to proper chain tension and lubrication will minimize the risk of the chain falling off the rear sprocket and help your scooter maintain optimum performance. Properly adjusted, the chain should have 5-6mm (1/4”) of up-and-down travel or slack.
Currie Technologies® 7. watching the chain. Be sure that the rear wheel is turning smoothly and the chain does not try to run off the rear sprocket in either direction. Test the brake adjustment to be sure it is operating properly and make any necessary adjustments. 500CD, 650CD, 750CD AND 900CD SERIES SCOOTERS Adjusting the chain tension is performed by moving the motor back and forth within the motor plate. 1. 2. 3.
Currie Technologies® WHEEL REMOVAL FRONT WHEEL REMOVAL 300, 4.0, 400, 500CD, 650CD, 750CD AND 900CD SERIES SCOOTERS 1. Detach the V-Brake, if your scooter was so equipped, (Ref Photo A) by removing the brake noodle (silver tube) from the brake arm. 2. Loosen the axle nuts. (Ref Photo B) 3. Remove the safety washers Photo A from the dropouts. (Ref Photo C) 4. Remove the front wheel from the forks.
Currie Technologies® REAR WHEEL & DRIVE ASSEMBLY REMOVAL 300, 4.0 AND 400 SERIES SCOOTERS 1. Turn the power switch to the “OFF” position. 2. Remove seat tube from the frame. 3. Remove both the deck and rear Photo A fender from the frame. 4. Remove chain guard. (Ref Photos A, B) 5. Disconnect the brake cable from the band brake actuator arm by removing the 10mm nut and washer (Ref Photo C) from the cable pinch bolt.
Currie Technologies® 7. Loosen and remove both 15mm axle nuts. (Ref Photo E) 8. Loosen and remove both 10mm chain tensioners. (Ref Photo F) 9. Push the wheel all the way forward in the frame to allow you to remove the chain from the motor sprocket. 10. The rear wheel along with sprocket, chain, band brake Photo E assembly and the rear half of the chain guard can now be removed from the rear of the frame. Photo F REAR WHEEL & DRIVE ASSEMBLY REMOVAL 500CD, 650CD, 750CD AND 900CD SERIES SCOOTERS 1.
Currie Technologies® 6. 7. 8. 9. Set the motor into the empty battery tray. Loosen and remove both axle nuts with a 15mm wrench (Ref Photo B). Loosen and remove the two 5mm motor plate fixing bolts. (Ref Photo C, D) The rear wheel with the sprocket, chain and motor plate can now be removed from the rear of the frame. Photo B Photo C Photo D www.CurrieTech.com Chain Drive Scooters.
Currie Technologies® WHEEL INSTALLATION FRONT WHEEL INSTALLATION: 300, 4.0, 400, 500CD, 650CD, 750CD AND 900CD SERIES SCOOTERS If your scooter is equipped with a V-Brake you will need to disengage it prior to installing the front wheel. Photo A Do so by squeezing both of the brake arms together and unhooking the brake noodle. 1. 2. 3. 4. 5. 6. Place the front wheel into the forks being sure the axle is fully seated into the dropouts. Install the safety washers into the dropouts.
Currie Technologies® REAR WHEEL INSTALLATION 300, 4.0 AND 400 SERIES SCOOTERS The order of this installation is very important. Start with the chain pushed over the frame so it can be placed on the large sprocket after the wheel is in place. 1. 2. 3. 4. 5. 6. 7. 8. 9. If your scooter has a rear brake install it on the left side axle. Be sure the chain is mounted on the large sprocket on the right side of the hub. Push the wheel with the larger chain guard all the way forward in the frame.
Currie Technologies® WARNING ! Proper braking performance is critical for safe riding. Currie Technologies® strongly recommends that brake(s) be adjusted only by a trained scooter or bicycle technician. WARNING Do not ride the scooter in order to test the brake(s); it’s easier and far safer to test the brake(s) as described above. ! REAR WHEEL INSTALLATION 500CD, 650CD, 750CD AND 900CD SERIES SCOOTERS The order of this installation is very important.
Currie Technologies® FLAT TIRE REPAIR FRONT WHEEL 4.0 AND 400 SERIES SCOOTERS 1. To remove the front wheel refer to page 24 then proceed to step 2. 2. With two 17mm wrenches loosen the lock nuts on both sides of the axle. (Ref Photo A) 3. Remove one of the lock nuts Photo A and axle spacers. Remove the axle from the wheel. 4. With a 5mm hex key wrench remove all three bolts that hold the two halves of the wheel together. (Ref Photo B) 5. Separate the rim halves to remove the tire and tube. (Ref Photo C) 6.
Currie Technologies® (if your scooter is equipped). 11. Slide the axle through one half of the rim, and place the center (longer) axle sleeve over the axle at the center of the two rim halves. 12. Bolt the two halves of the rim together with the 5mm Allen bolts. 13. Place the remaining axle sleeve and 17mm nut over the end of the axle. Center the axle by hand, then tighten both 17mm nuts against each other. 14. Inflate the tire slowly to the recommended tire pressure.
Currie Technologies® 7. To reassemble the front wheel, first slightly inflate the tube to allow it to take shape then install into the tire. 8. Insert the valve thru the hole in the rim. 9. Push (by hand only) one side of the tire and tube all the way over and onto the rim. 10. With a bicycle tire lever seat the other side of the tire onto the rim. Be sure not the pinch (tube puncture caused by being caught between the tire and rim) the tube. 11. Inflate the tire slowly to the recommended tire pressure.
Currie Technologies® Section 5 - FAQ’S • HOW FAR WITH THE ELECTRO-DRIVE™ SCOOTER GO ON A FULL CHARGE? Maximum range per charge for the 300 and 4.0 series scooters is 7 miles (11 km), 400 and 500CD series scooters is 8 miles (13 km) and the 650CD, 750CD and 900CD series scooters is 12 miles (19 km). Note: Range per charge of the scooter depend on many variables, including but not limited to: riding conditions, rider weight, battery charge, etc. Riding at full speed will dramatically reduce your range.
Currie Technologies® • HOW OFTEN SHOULD I RECHARGE THE BATTERIES? Recharge your batteries immediately after every ride. Your scooter will perform best when the batteries are fully charged. To help prolong battery life be sure they are fully charged before you store the scooter for any extended period of time and that the batteries are charged at least every 30 days. • HOW LONG SHOULD MY BATTERIES LAST? With proper care, batteries can last up to 200 charges or approximately 6 months.
Currie Technologies® Section 6 - LIMITED WARRANTY Currie Technologies® manufactured or distributed “Electro-Drive™” powered products are warranted to the original retail purchaser to be free from defects in materials and workmanship in the frame and components, except for tires, inner tubes and batteries, for a period of 90 days from the date of purchase. Tires and inner tubes (tubes) are warranted to be free from manufacturing and material defects for 30 days.
Currie Technologies® Technologies® The Currie Limited Warranty does not cover or apply to any Currie product used for rental or commercial purposes unless the specific product is designated, labeled or marketed by Currie Technologies® as acceptable for rental or commercial use. All warranty claims must be made directly to the selling retailer. The selling retailer is the primary provider of warranty support and customer service.
Currie Technologies® Section 7 - PRE-RIDE CHECKLIST It is recommended that you perform each of these checks before each and every ride. □ □ TIRES □ □ Check tires for any cuts or unusual wear. Check tire pressure and inflate to recommended pressure as necessary. HANDLEBARS and FRAME Inspect for bent, damaged or cracked welds and tubing caused by aggressive riding. Ensure the handlebars are properly aligned and secured tight enough so that you cannot twist them out of alignment.
Currie Technologies® NOTES:_______________________________________________________ ______________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _____________
! ATTENTION TWIST AND GO! To start scooter turn the power switch “ON”. Twist throttle and go. Specifications subject to change without notice Electro-Drive™ electric scooter are manufactured and distributed exclusively by Currie Technologies® Made in China. CURRIE TECHNOLOGIES® 9453 Owensmouth Avenue | Chatsworth, CA 91311 Phone (818) 734-8123 | Fax (818) 734-8199 www.CurrieTech.com Customer Service (800) 377-4532 Chain Drive Scooters 031808 Chain Drive Scooters.
