Contents Customer Service.................................................................................3 Technical Information..........................................................................4 Scooter Components...........................................................................5 Scooter Assembly...........................................................................6-11 Tire inflation........................................................................................
PLEASE DO NOT RETURN THIS SCOOTER TO THE STORE. For questions or assistance on assembly, contact Currie Technologies® Customer Service toll free at (800) 377-4532 Monday - Friday 8:00 am - 4:00 pm (PST) Retain this manual along with the original sales receipt. Record the product serial number (S/N), place of purchase and date of purchase below.
Technical Information Minimum Rider Age 13 years old Maximum Rider Weight 180 lbs. (81.6 kg) Maximum Speed* 12 mph (19 kph) Maximum range* 5 miles (8 km) Battery 24V 7Ah, SLA Charging time** 4-6 hours *Maximum range and speed varies based on rider weight and terrain **Charge time is based on new batteries charged with a standard charger 4 e4.5 Owner's Manual.
Scooter Components “Top cap” Brake lever Handlebar Saddle Throttle Seat mast Steering mast Locking pin Quick release On/Off switch Battery & controller compartments (underneath deck) Charger port (XLR-3 plug type) Chain guard with access door for tire inflation 5
Assembling your e4.5 1. Slide the steering mast onto the scooter frame. Make sure the silver locking pin engages, then close the quick release securely to hold the mast in place. See the next section of this manual for more information on properly tightening quick release clamps. 1a 1b Steering mast Locking pin 6 e4.5 Owner's Manual.
2. Install the seat mast into the frame. The mast should go all the way down to the base of the scooter, as shown in photo 2a. You may need to twist the mast to work it into position. With the mast fully inserted, twist the saddle so it is facing forward, parallel to the scooter, then tighten the binder bolt as show in photo 2b. When the binder bolt is properly tightened, the seat mast will not be able to twist out of position or pull out of the scooter. 2a 2b 3.
Inflating your scooter’s tires Both the front and rear tires on the e4.5 are pneumatic, meaning they need to be kept inflated at the proper air pressure to work properly. Just like a car tire, the proper inflation pressure is molded into the sidewall of the tire. Unlike a car, it is best to inflate your scooter’s tires with a hand pump (usually sold for inflating bicycle tires), to avoid overfilling. To inflate the front tire: 1. Remove the valve cap from the air valve. 2.
Attention! Before riding your scooter for the first time, you must connect the battery, located under the deck plate 2 1 3 9
Properly adjusting the steering mast quick release clamp On the E4.5, the steering mast is clamped in place by the force of the quick release cam lever pushing against one side of the clamp and pulling the tension adjusting nut, by way of the skewer, against the other. The amount of clamping force is controlled by the tension adjusting nut.
4. If you are able to force the handlebar out of alignment with the front wheel, the clamp needs to be adjusted. Holding the quick release lever in the OPEN position with one hand, tighten the tension adjusting nut with your other hand about 1/2 turn clockwise. 5. Attempt to swing the lever into the CLOSED position.
Scooter Use Before riding your scooter for the first time, you should fully charge the battery. This may take up to 6 hours. See the section of this manual on battery charging for more information. Turn the scooter on by flipping the power switch on the deck. 1. To get going, just twist the throttle on the right side of the handlebars. 2. To stop, pull the left-hand brake lever to slow the rear wheel. Try not to skid the wheel; the tire can develop flat spots and cause a bumpy ride.
Safety Guidelines Limitations of Safety and Warning Notices This owner’s manual includes important safety guidelines and maintenance instructions. Failure to read, understand and follow the instructions in this manual may lead to serious injury or even death. INSURANCE NOTICE Your insurance policies may not provide coverage for accidents involving the use of this electric scooter. To determine if coverage is provided, you should contact your insurance company or agent.
Never operate this product without proper training or instructions. A child under 13 years old should never operate this product. Rider age does not necessarily mean that they are qualified to operate this product. A parent should never allow this product to be used by an individual not having the ability, coordination, maturity, skills and strength to operate it safely and in a controlled manner. Maximum rider weight is 180 lbs (81.6 kg); never exceed it.
Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed as this could increase the risk of injury. Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles, such as large rocks or fallen trees. Do not ride with headphones.
Battery care Proper maintenance of batteries will maximize their lifespan and capacity. Currie Technologies® warranties your new batteries from the date of purchase only if properly cared for—refer to the limited warranty for details. Currie uses SLA (Sealed Lead Acid) batteries in the E4.5 scooter. This is a very user-friendly type of battery when cared for properly. Care Even with proper care, rechargeable batteries do not last forever.
• The rated output capacity of a battery is measured at 77°F (25°C). Any variation in this temperature will alter the performance of the battery, and shorten its expected life. High temperatures especially reduce overall battery life & run time. • Always be sure to turn the bike/scooter power switch to “OFF” after each use.
Battery FAQ Q: Do I need to “break-in” my batteries? A: Yes, it is recommended that you perform a “break-in” cycle consisting of ~ three discharge/charge cycles to allow your batteries to reach optimum performance. This involves three complete discharges and three complete recharges. After this initial “break-in” cycle the batteries will have maximum possible performance and less line voltage fluctuations under load.
Battery charging Plug the battery charger into a wall outlet, then into the charger port on the neck of the scooter. The indicator light on the face of the charger will turn red, showing that charging has started. When charging is complete, the indicator light will turn green. A full charge will take 4-6 hours, however if the battery is not empty charging may take much less time. Always unplug the charger after use. Always store the scooter with the power switched turned OFF.
Maintenance Regularly checking your scooter and performing maintenance will greatly extend its useful life, and ensure the scooter remains safe to ride. Before each ride, make sure that... ...the steering mast quick release is tight, and the handlebar cannot turn away from the wheels. ...the front wheel axle nuts are tight. ...the front and rear wheels are not cracked or damaged. ...the rear brake operates normally. ...
Brake adjustment Although the brake on your scooter is set at the factory, you may need to adjust it slightly as the brake pad wears over time. Find the rear brake on the left side of the scooter, attached to the rear wheel. The brake barrel adjuster is shown in the photo below. This adjuster simply increases or decreases the tension on the brake cable, setting the brake pad’s initial position. To increase braking power: Turn the barrel adjuster nut counter-clockwise, unscrewing it about 1/2 turn at a time.
Replacing the brake cable: If the brake lever on your scooter becomes stiff and difficult to operate, the brake cable may have become rusted or dirty inside its housing. You can easily replace the brake cable to get back to “like new” performance. The E4.5 uses a standard bicycle brake cable and cable housing that can be purchased inexpensively at any bike shop.
2 Lever barrel adjuster Cable is drawn through brake lever. Note the gap in the barrel adjuster that allows the cable to pass through. 3 Barrel adjuster is rotated to close gap. Cable housing fits into end of barrel adjuster.
Troubleshooting Scooter will not function • Charge battery for the full recommended time (4-6 hours) • Check connections to the scooter controller, located under the deck near the battery. Scooter suddenly stops working during use • Check fuse, located near the controller inside the battery compartment. If the fuse has burned out, replace it with a standard automotive fuse of the indicated amperage. Scooter only runs for a short amount of time • Your battery may have aged past its useful life.
This page intentionally left blank 25
LIMITED WARRANTY EZIP ELECTRIC SCOOTERS Purchased within the United States Currie Tech Corp. D/B/A Currie Technologies (“Currie”) warranties to the original owner of each new EZIP brand electric scooter, when purchased directly from an authorized Currie reseller, to be complete and that the following components will be free from defects in material and workmanship for the period indicated below.
Currie’s Limited Warranty does not cover or apply to the following: Normal wear and tear; any damage, failure and/or loss caused by accident, shipping damage, misuse, neglect, abuse and/or failure to follow instructions or warnings as stated on the product or in the applicable owner’s manual or other printed materials provided with the product; damage, failure and/or loss caused by the use of the product for stunt riding, ramp jumping, competition, offroad use, acrobatics, trick riding or other similar acti
Addt’l SAFETY INSTRUCTIONS ! WARNING »» »» »» »» »» »» These instructions update the owner’s manual to ASTM F2642 standard. Failure to read, understand and follow the instructions in this manual may lead to serious injury or even death. Do not allow hands, feet, hair, body parts, clothing, or similar articles to come in contact with moving parts, wheels or drivetrain, while the motor is running. Make sure that the areas that the scooter is to be used in is safe and suitable for safe operation.
FCC instructions FCC Warning for the battery charger Warning: Changes or modifications to the charger not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
3850A Royal Ave Simi Valley, CA 93063 Phone: +1 800.377.4532 Fax: +1 805.915.4321 www.CurrieTech.
