USER GUIDE G3 D500 Series Airpot Coffee Brewing System READ AND SAVE THESE INSTRUCTIONS NOTICE TO INSTALLER: Please leave this booklet with the machine.
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KEY FEATURES/SPECIFICATIONS/SYSTEM REQUIREMENTS FS30 Key Features • • • • • Precise Gourmet Control Over All Critical Functions — The G3 Digital Control Module provides you the expertise to brew premium gourmet coffee with ease. Built-In Fine Tuning Brewing Modes — Pre-infusion or pulse-brew enhances extraction of gourmet coffee navor. Cold water brew lockout prevents brewing when water temperature is below set level.
IMPORTANT SAFEGUARDS IS2 Symbols This is the safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER - Indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING - Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
IMPORTANT SAFEGUARDS IS2 CE Requirements • This appliance must be installed in locations where it can be overseen by trained personnel. • 'PS QSPQFS PQFSBUJPO UIJT BQQMJBODF NVTU CF JOTUBMMFE XIFSF UIF UFNQFSBUVSF JT CFUXFFO ¡$ UP ¡$ • This appliance is not suitable for outdoor use.
IMPORTANT SAFEGUARDS IS15 European Regulations and Directives • This appliance meets the requirements of all applicable regulations in Regulation 1907/2006/EU (REACH), Directive 2011/65/EU (ROHS) and its amendment (EU) 2015/863, Directive 2012/19/EU (WEEE), Directive 2014/30/EU (EMC), Directive 2006/42/EC (Machinery) and Directive 2014/35/EU (LVD). • The declaration of conformity is included with this appliance. The appliance bears the CE mark.
INSTALLATION INSTRUCTIONS II2 WARNING: *OTUBMMBUJPO JT UP CF QFSGPSNFE POMZ CZ B RVBMJmFE JOTUBMMFS WARNING: Improper electrical connection may result in an electric shock hazard or damage the unit. This appliance must be properly grounded. NOTICE: DO NOT connect this appliance to a hot water supply. The water inlet valve is not rated for hot water. Do not exceed the maximum water pressure stated in the SPECIFICATIONS section. IMPORTANT: Observe all governing codes and ordinances.
INSTALLATION INSTRUCTIONS II35 Installation Leveling WARNING: Use the leveling legs to level the brewer only. Do not use them to adjust brewer height. Do not extend them higher than necessary. 1 Position the brewer on the counter top.
INSTALLATION INSTRUCTIONS II35 Connecting the Brewer Wiring (Units That Come from the Factory Without a Power Cord Attached) WARNING: Do not connect the power cord to the power supply until instructed to do so.
INSTALLATION INSTRUCTIONS II35 Electrical Connection Connection to a Junction Box WARNING: Turn off power to the junction box at the circuit breaker panel and lock out and tag the circuit breaker before connecting the power cable to the junction box. 18 Connect the power cable wires to the terminals in the junction box and replace the cover. See the ELECTRICAL SCHEMATIC for the power supply requirements.
INSTALLATION INSTRUCTIONS II35 Powering Up the Brewer (cont.) 24 When the water in the tank rises to the correct level, the heating elements will turn on automatically. Depending on the incoming water temperature and the electrical TQFDJmDBUJPOT UIF XBUFS UBOL UZQJDBMMZ SFRVJSFT UP minutes to reach the factory set operating temperature. When the water has heated, Ready to brew will be displayed on the LCD screen.
OPERATING INSTRUCTIONS OI23 Brewing Instructions WARNING - TO AVOID SCALDING, AVOID SPLASHING. Keep body parts clear of the brewer during brewing. Do not remove the brew basket while “Brewing” appears on the display. The G3 brewer is factory preset for optimal performance. The brewer should be ON. $POmSN UIJT BU UIF SFBS UPHHMF switch. “Ready to brew” should be on the display. If the brewer is connected to an inter-lock grinder, the grinder should be on.
CLEANING INSTRUCTIONS CI1 WARNING: HOT SURFACES - To avoid injury, allow the brewer and dispenser(s) to cool before cleaning. NOTICE - Do not use cleaning liquids, compounds or powders containing chlorine (bleach) or corrosives. 5IFTF QSPEVDUT QSPNPUF DPSSPTJPO BOE XJMM EBNBHF UIF mOJTIFT USE OF THESE PRODUCTS WILL VOID THE WARRANTY. Cleaning The Brewer - Daily WARNING: DO NOT immerse the brewer in water or any other liquid. The brewer should be OFF.
CLEANING INSTRUCTIONS CI9 Cleaning the Airpot/Pour Pot (Daily) WARNING: DO NOT immerse the airpot/pour pot or lid assembly in water or any other liquid. Do not place the airpot/pour pot or lid in a dishwasher. Placing a airpot or pour pot in a dishwasher will void the warranty. Start by preparing a mild solution of detergent and warm water. Remove the airpot/pour pot from the brewer and remove/open the lid. On airpots, remove the nozzle assembly. Rinse.
PROGRAMMING GUIDE PG9 Curtis To enter programming mode: With unit OFF, press and hold bottom right BREW button (4). Then press and release ON/OFF button. Continue to hold down BREW button until Enter Code appears. Entering Programming mode Enter 4 digit code. (factory default = 1-2-3-4) Enter Code ---- %XWWRQ ODEHOV PD\ YDU\ Å Select Æ FreshTrac®- Glass Å Select Æ Brew by Volume Å Select Æ Quality Timer Å Select Æ Banner Name Å Select Æ Brew by Time Å Select Æ Brew Count
PROGRAMMING GUIDE PG9 Programming Options 4FF UIF mSTU QBHF PG UIF QSPHSBNNJOH HVJEF GPS JOTUSVDUJPOT PO BDDFTTJOH FBDI JOEJWJEVBM NFOV JUFN Some menus save and exit automatically when a parameter is updated. Other menus exit to the previous menu when a parameter is saved. To exit, press Ź until EXIT appears on the display, then press ~. Brew by Volume - BEKVTUT UIF WPMVNF CSFXFE UIF GBDUPSZ EFGBVMU JT P[ M 8JUI BO FNQUZ BJSQPU JO place, press the appropriate BREW button.
PROGRAMMING GUIDE PG9 Programming Options (cont.) Service Call - sets the service phone number that appears on the display when the UCM detects a SENSOR ERROR or WATER ERROR . Once accessed, press Ż or Ź to choose the number to be changed. Then press ~ repeatedly to change the number value. Press Ż or Ź to choose the next number to change or choose exit and press ~.
PROGRAMMING GUIDE PG9 Programming Options (cont.) Display Brew Time - UVSOT UIF EJTQMBZ PG UIF CSFX UJNF EVSJOH CSFXJOH PO PS PGG UIF GBDUPSZ EFGBVMU JT 0/ Once accessed, press Ż or Ź to choose the desired setting, then press ~ to exit. FreshTrac-Glass - "MQIB 'SFTI5SBD VOJUT POMZ BMMPXT UIF PQFSBUPS UP DPOUSPM XIFO UIF 'SFTI5SBD -&% PO UIF EFDBOUFS XJMM nBTI 0ODF BDDFTTFE QSFTT Ż or Ź UP DIBOHF UIF BNPVOU PG UJNF UIF GBDUPSZ EFGBVMU JT NJO UIFO QSFTT ~ to exit.
ROUGH-IN DRAWINGS RD36 D500 Airpot Coffee Brewers 20.38 in [51.8 cm] 9.25 in [23.5 cm] 16.75 in [42.5 cm] D500GT 24.48 in D500GT [62.2 cm] D500GT D500GTH 19.25 in 14.75 in 27.75 in [48.9 cm] [37.5 cm] [70.5 cm] D500GTH 22.52 in D500GTH [57.2 cm] 18.02 in [45.8 cm] D500GT 14.88 in [37.8 cm] D500GTH 18.15 in [46.1 cm] with WC-3621-101 brew basket D500, ROUGH-IN DRAWING with WC-3316 brew basket Water Supply 4.25 in [10.8 cm] 16.50 in [41.
ILLUSTRATED PARTS LIST IP54 D500GT/ D500GTH - Main Chassis - Exploded View 20 6 21 23A 23B A Water tank assemblies: - 120 Volt, see section IP21 - Dual Voltage, see section IP24 - 220-240 Volt, see section IP55 17 26 2A 2B 11A 7A 7B 7C 7D 4 22A 22B 28 11B 30 15A 15B 26 8 18 9 16A 16B 16C 10 12A 12B 5 14 29 13B 13A 19A 19B 27 25 26 3 24 D500, ILLUSTRATED PARTS/RECOMMENDED PARTS 082721E
ILLUSTRATED PARTS LIST IP54 D500GT/ D500GTH - Main Chassis - Parts List ITEM # PART # DESCRIPTION PART # DESCRIPTION WC-314 3,4,5 POWER BLOCK, 5 STATION (NOT SHOWN) 15A WC-1200 1,2,4,5 CORD, 14/3 SJTO 6’ BLK W/PLUG 2A* WC-889 1,2,4,5 VALVE, DUMP LEFT 120V 12W ALPHA’S/D1000/ GEM-12/TLP 15B WC-1231-1023 CORD, 2.
ILLUSTRATED PARTS/RECOMMENDED PARTS IP21 WC-6277/WC-75236[-20] - Tank Assembly 2 3 10 4B 4A 1A 1B 1C 11 2 12 11 8 5A 5B 6 7 9 WC-6277/WC-75236[-20] - Tank Assembly - Parts List ITEM # PART # DESCRIPTION 1A WC-6277 TANK, COMPLETE 1600W 120V D500GT/TCTS/ PTT/CBS 1B1 WC-75236 TANK, ASSY D500GT/H/TCTS/PTT3/ CBS W/WC904 HEATING ELEMENT WC-75236-20 TANK, ASSY D500GT/H/TCTS/PTT3/CBS W/WC- 917 HEATING ELEMENT 2 WC-5853-102 COVER, TOP HEATING TANK GEN USE 3 WC-43062* GASKET, TANK LID 1C
ILLUSTRATED PARTS/RECOMMENDED PARTS IP24 WC-6282 - Tank Assembly 2 3 10 4A 4B 11 1A 1B 7 5 8 12 6 9 WC-6282 - Tank Assembly - Parts List ITEM # PART # DESCRIPTION 1A WC-75236DV TANK, ASSY DUAL VOLTAGE D500GT TCTS/PTT3/ CBS/ W/(2)WC-904 1B WC-6282 TANK, COMPLETE D500GT DUAL VOLTAGE 120/220V 2 WC-5853-102 COVER, TOP HEATING TANK GEN USE 3 WC-43062* GASKET, TANK LID 4A1 WC-5528K* KIT, WATER LEVEL PROBE, SILICONE 4B2 WC-5502-01* KIT, PROBE, ASSY WATER LEVEL W/HEX FITTING, O-RING & N
ILLUSTRATED PARTS/RECOMMENDED PARTS IP55 WC-6290[-101] - Tank Assembly - Exploded View 2 3 10 4A 1A 1B 4B 11 7 5A 5B 8 12 6 9 Parts List ITEM # PART # DESCRIPTION PART # DESCRIPTION 1A WC-6290 TANK, COMPLETE 3.
ELECTRICAL SCHEMATICS ES55 D500GT12, D500GTH12 % &-&$53*$"- 4$)&.
ELECTRICAL SCHEMATICS ES56 D500GT63, D500GTH63 UCM Pin Assignments 16 Pin Connector ELECTRICAL RATING TABLE Model D500GT5x D500GT6x Voltage V Amps A WaƩs W 120 110/220 120/240 120 110/220 120/240 12.5 11.1 12.1 13.6 12.0 13.4 1500 2450 2915 1600 2700 3915 % &-&$53*$"- 4$)&.
ELECTRICAL SCHEMATICS ES57 D500GT30, UCM Pin Assignments 16 Pin Connector 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 % &-&$53*$"- 4$)&.
ELECTRICAL SCHEMATICS ES104 D500GT34 UCM Pin Assignments 16 Pin Connector Model D500GT34x/ D500GTH34x Voltage Amps V A 220 230 240 11.6 12.1 12.7 % &-&$53*$"- 4$)&.
TROUBLESHOOTING GUIDE TG5 WARNING: Electric Shock Hazard - UIF GPMMPXJOH QSPDFEVSFT BSF UP CF QFSGPSNFE POMZ CZ B RVBMJmFE TFSWJDF UFDIOJDJBO %JTDPOOFDU QPXFS XIFO SFQMBDJOH DPNQPOFOUT -PDL PVU BOE UBH UIF DJSDVJU CSFBLFS PO VOJUT XJUIPVU B QPXFS QMVH /FJUIFS 8JMCVS $VSUJT $P *OD OPS UIF TFMMFS DBO CF IFME SFTQPOTJCMF GPS UIF JOUFSQSFUBUJPO PG UIJT JOGPSNBUJPO PS BOZ MJBCJMJUZ JO DPOOFDUJPO XJUI JUT VTF Scald and Burn Hazard - LFFQ CPEZ QBSUT DMFBS PG IPU TVSGBDFT EVSJOH USPVCMFT
TROUBLESHOOTING GUIDE TG5 'LVSHQVHU 2YHUÁRZV During Brewing $IFDL UP NBLF TVSF UIF DPOUSPM NPEVMF 6$. CSFX CZQBTT BOE EJMVUJPO MFWFMT BSF TFU QSPQFSMZ 2 $IFDL GPS B NJTTJOH TQSBZ IFBE 3FQMBDF BT OFFEFE 3 .BLF TVSF UIF EJTQFOTFS JT FNQUZ CFGPSF TUBSUJOH UIF CSFX DZDMF *G OPU FNQUZ JU CFGPSF CSFXJOH 4PNF VOJUT EP OPU IBWF UIJT GVODUJPO TFF UIF ELECTRICAL SCHEMATIC No Power - Display Not Lit .
TROUBLESHOOTING GUIDE TG5 :DWHU 7DQN 2YHUÀOOV 5VSO UIF UPHHMF TXJUDI PO UIF CBDL PG UIF CSFXFS 0/ BOE 0'' *G XBUFS DPOUJOVFT UP nPX XIFO UIF TXJUDI JT JO CPUI QPTJUJPOT SFQMBDF UIF JOMFU WBMWF 2 *G XBUFS TUPQT nPXJOH UP UIF XBUFS UBOL XIFO UIF UPHHMF TXJUDI JT UVSOFE 0'' BOE DPOUJOVFT XIFO UIF TXJUDI JT UVSOFE CBDL 0/ SFNPWF UIF PSBOHF XJSF GSPN UIF XBUFS QSPCF PO UIF UBOL 8IJMF QPXFS JT 0/ TIPSU UIF FOE PG UIF PSBOHF XJSF UP UIF NFUBM TVSGBDF PO UIF PVUTJEF PG UIF UBOL *G UIF XBUFS UBOL TUP
TROUBLESHOOTING GUIDE TG5 'LVSHQVHU 2YHUÁRZV All Of The Time $IFDL UP TFF JG XBUFS DPOUJOVFT UP nPX GSPN UIF TQSBZ IFBE UIF CZQBTT PVUMFU PS UIF EJMVUJPO TQPVU XIFO UIF UPHHMF TXJUDI JT UVSOFE 0'' 3FQMBDF BOZ WBMWF UIBU JT TUVDL PQFO 4PNF VOJUT EP OPU IBWF UIJT GVODUJPO TFF UIF ELECTRICAL SCHEMATIC 2 *G POF PS NPSF PG UIF WBMWFT NFOUJPOFE JO TUFQ UVSOT PO XIFO UIF UPHHMF TXJUDI PO UIF CBDL JT 0/ BOE UVSOT PGG XIFO UIF TXJUDI JT 0'' SFQMBDF UIF VOJWFSTBM DPOUSPM NPEVMF 6$.
TROUBLESHOOTING GUIDE TG39 Water Does Not Heat At All • • • Check to see if the water level in the tank is in contact with the water level probe. If not, see Tank Does Not Fill. The water will not heat unless it is in contact with the probe. If the water heats, but is not hot enough, see Water Not Hot Enough. If Ready to brew appears on the display, but the water is not hot, check the resistance across the leads of the temperature sensor.
ERROR CODES EC4 System Fault Messages An error message will appear on the screen in the event of a malfunction under the following conditions: 1 8BUFS MFWFM PWFSnPX 5IJT FSSPS JOEJDBUFT UIBU FJUIFS UIFSF JT OPU FOPVHI JODPNJOH XBUFS nPX QSFTTVSF PS B XBUFS PWFSnPX DPOEJUJPO VOJU XJMM TUPQ GVODUJPOJOH 2 #SFBL JO UFNQFSBUVSF DPOUSPM DJSDVJU 3 &YDFTT UFNQFSBUVSF JO IFBUJOH UBOL *G BOZ PG UIF FSSPST CFMPX BQQFBS PO UIF TDSFFO UVSO PGG UIF NBJO QPXFS UPHHMF TXJUDI BOE DBMM GPS TFSWJDF ERROR MES
PRODUCT WARRANTY PW1 :LOEXU &XUWLV &R ,QF FHUWL¿HV WKDW LWV SURGXFWV DUH IUHH IURP GHIHFWV LQ PDWHULDO DQG ZRUNPDQVKLS XQGHU QRUPDO XVH 7KH IROORZLQJ OLPLWHG ZDUUDQWLHV DQG FRQGLWLRQV DSSO\ 3 years, parts and labor, from original date of purchase on digital control boards 2 \HDUV SDUWV IURP RULJLQDO GDWH RI SXUFKDVH RQ DOO RWKHU HOHFWULFDO FRPSRQHQWV ¿WWLQJV DQG WXELQJ 1 \HDU ODERU IURP RULJLQDO GDWH RI SXUFKDVH RQ DOO RWKHU HOHFWULFDO FRPSRQHQWV ¿WWLQJV DQG WXELQJ $GGLWLRQDOO\ :LOEXU &XUWLV
