® 4140039 By Jacobsen 6 5 9 11 16 15 13 7 8 18 1 - INCLUDES ITEMS 3 - 16 17 19 3 10 4 Parts & Maintenance Manual Cushman Turf Truckster 84043 – Perkins 403 Diesel Engine, Manual Transmission 84044 – Perkins 403 Diesel Engine, Manual Transmission, EC 898627 – Suzuki K6 Gas Engine, Manual Transmission 898628 – Suzuki K6 Gas Engine, Automatic Transmission 84052 – Suzuki K6 Gas Engine, 5 Speed Manual Transmission GB
Table of Contents 1 1.1 1.2 2 2.1 3 3.1 3.2 4 4.1 4.2 4.3 4.4 4.5 4.6 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 Safety Operating Safety.................................................. 4 Important Safety Notes ........................................ 5 Standards and Publications Standards and Publications ................................. 6 Vehicle Identification Numbers Vehicle Identification Number .............................. 7 Engine Identification Numbers ........
Suggested Stocking Guide To Keep your Equipment fully operational and productive, maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. A more complete listing of accessories and attachments can be found in the Specifications Section. Service Parts Qty. Part No. 842553 2208175 600997 841966 885249 4140040 Description Qty. Part No.
1 1 1.1 SAFETY SAFETY OPERATING SAFETY ______________________________________________________ ! WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS. Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction from someone familiar with the equipment before being allowed to operate the machine. 1. 2. 3. 4. 5. 6.
SAFETY 1.2 ! 1 IMPORTANT SAFETY NOTES ________________________________________________ CAUTION - Indicates a potentially hazardous situation This safety alert symbol is used to alert you to potential hazards. DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and property damage.
2 2 2.1 STANDARDS AND PUBLICATIONS STANDARDS AND PUBLICATIONS STANDARDS AND PUBLICATIONS ___________________________________________ This product meets requirements of ANSI B56.8 and has been approved by the Factory Mutual Research Corporation to meet all Powered Industrial Truck portions (classification D or G) of the OSHA requirements (as stated in section 1910.178). Approved power trucks shall bear a label or some other identifying mark indicating approval by the testing laboratory.
VEHICLE IDENTIFICATION NUMBERS 3 3.1 VEHICLE IDENTIFICATION NUMBERS VEHICLE IDENTIFICATION NUMBER __________________________________________ The Vehicle Identification Number (VIN), consisting of the model number, date code and serial number are all printed on the Nameplate/Identification Decal attached to the cross member under the dash. This vehicle may be covered by one or more of the following U.S. patents: GOLF, TURF & SPECIALTY PRODUCTS The serial number is also stamped on the cross member.
4 4 4.1 SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION_________________________________________________ 84043.............................. Turf Truckster liquid cooled diesel engine, 4 speed manual transmission, 2 speed differential. 84044.............................. Turf Truckster liquid cooled diesel engine, 4 speed manual transmission, 2 speed differential. EC approved. 898627............................ Turf Truckster liquid cooled gas engine, 4 speed manual 4.
SPECIFICATIONS Group ........................ 24 Service Brake.................. 4 Wheel hydraulic drum brakes Brake Fluid................ DOT 3 4.4 2nd Gear................... 2.391:1 1st Gear .................... 4.031:1 Reverse .................... 4.173:1 Hypoid Differential .... 14.21:1 Gas Engine Automatic Transmission Gear Ratios: 3rd Gear ................... 1.000:1 2nd Gear................... 1.536:1 1st Gear .................... 2.727:1 Reverse .................... 2.222:1 Hypoid Differential ..
5 5 5.1 ADJUSTMENTS ADJUSTMENTS GENERAL________________________________________________________________ ! WARNING To prevent injury, depress clutch pedal and shift transmission to neutral, engage parking brake, stop engine and remove key from ignition switch before making any adjustments or performing maintenance. Make sure the vehicle is parked on a solid and level surface. Never work on a vehicle that is supported only by the jack. Always use jack stands.
ADJUSTMENTS 5.3 5 FRONT COWL ACCESS_____________________________________________________ The front cowl opens to gain access to two access panels, fuse panel, horn and master cylinder reservoir. Pull Lever To Release Cowl Latc h To open the front cowl, locate the release lever at the upper left corner of front clip, near the left side headlight. Pull the lever toward the headlight to release the front cowl latch and at the same time pull up on the front cowl.
5 ADJUSTMENTS 5.5 DIESEL ENGINE ALTERNATOR BELT ________________________________________ Inspect and adjust new belt after first 24-48 hours of operation. Adjust every 200 hours thereafter. Adjust alternator pulley so belt deflects 1/4” to 1/2” (6 -12 mm) with a 20 lb. push at midpoint between water pump and alternator pulleys. D If tension is incorrect, loosen alternator mounting bolts (D) and adjust alternator until proper belt tension is achieved. Figure 5F 5.
ADJUSTMENTS 5.8 5 GAS ENGINE HYDRAULIC PUMP BELT _______________________________________ Inspect and adjust new belt after first 24-48 hours of operation. Adjust every 200 hours thereafter. Adjust hydraulic pump belt so belt deflects 1/4” to 1/2” (6 -12 mm) with a 20 lb. push at midpoint between pulleys. If tension is incorrect, loosen pump mounting bolts (G) and carefully pry away from the engine until proper belt tension is achieved. G Figure 5I 5.
5 ADJUSTMENTS 5.10 TORQUE SPECIFICATION __________________________________________________ CAUTION All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts. Extreme caution should always be used when using any torque value. Jacobsen uses Grade 5 bolts as standard, unless otherwise noted.
MAINTENANCE 6 6.1 6 MAINTENANCE GENERAL ________________________________________________________________ a. Keep the equipment clean. b. Keep all moving parts properly adjusted and lubricated. depress clutch pedal and shift transmission to neutral, engage parking brake, stop engine and remove key from ignition switch to prevent injuries c. Replace worn or damaged parts before operating the machine. d. Keep all fluids at their proper levels.
6 MAINTENANCE 6.3 ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day, before starting the engine. To check the engine oil, remove the dipstick and wipe it with a clean rag. Reinsert the dipstick until it contacts the oil tube, remove the dipstick and read the oil level. Oil Level Must Be Between Marks Engine Dipstick DO NOT OVERFILL The oil level should always be between the ADD and FULL mark on the dipstick.
MAINTENANCE 6.4 6 POWER STEERING RESERVOIR _____________________________________________ ! WARNING Before servicing or doing any maintenance work around the engine area, make sure the engine has had time to cool. Serious burns can result if the engine or surrounding surfaces are hot. When checking the fluid level before the engine has been warmed up, the level should be at the COLD mark on the dipstick.
6 MAINTENANCE 6.7 COOLING SYSTEM ________________________________________________________ This vehicle is equipped with a radiator, temperature controlled fan, temperature gauge and an overheat buzzer. a. Remove the cooling fan fuse b. Remove the radiator cap. c. ! WARNING To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait several hours until it is cool.
MAINTENANCE 6.8 6 AIR FILTER _______________________________________________________________ Do not remove the element for inspection or cleaning. Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine. When service is required, first clean the outside of the filter housing; then remove the old element as gently as possible and discard. 1. Carefully clean the inside of the filter housing without allowing dust into the air intake. 2.
6 MAINTENANCE 6.10 BATTERY ________________________________________________________________ Make absolutely certain the ignition switch is “Off” and the key has been removed before servicing the battery. ! CAUTION Always use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries. You must read and obey all battery manufacturer’s instructions.
MAINTENANCE 6 6.12 HYDRAULIC HOSES _______________________________________________________ IMPORTANT: The hydraulic system can be permanently damaged if the oil becomes contaminated. Before disconnecting any hydraulic component, clean the area around the fittings and the hose ends to keep impurities out of the system. ! WARNING To prevent serious injury from hot, high pressure oil, never use your hands to check for oil leaks, use paper or cardboard.
6 MAINTENANCE 6.14 FUEL ____________________________________________________________________ Handle fuel with care - it is flammable and highly explosive under certain conditions. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel. ! WARNING Remove the fuel cap slowly. Fuel may be under pressure. Spray could cause serious injury.
MAINTENANCE 6 6.17 TIRE REMOVAL AND INSTALLATION _________________________________________ Removal: ! CAUTION 1. Park the vehicle on a flat and level surface. Apply parking brake, shut off engine and shift transmission to 1st gear. 2. Refer to Section 6.18 for proper lifting procedures. Always use jack stands, never rely only on a jack for support. Raise the vehicle only enough to remove the tire. Never place feet hands or any part of your body under the vehicle when raising it. 3.
6 MAINTENANCE 6.19 TOWING THE VEHICLE_____________________________________________________ ! WARNING To prevent injury or vehicle damage, the following guidelines should always be followed. • Never accelerate or stop suddenly when towing a vehicle. • Never change the direction of the vehicle abruptly or make sharp turns on an incline when towing a vehicle. 4. Slowly drive towing vehicle forward until tow-line is pulled tight. 5. While towing, try to keep the tow light taught at all times.
MAINTENANCE 6 6.21 HYDRAULIC BRAKES ______________________________________________________ ! WARNING Improper maintenance of the brake system may result in loss of vehicle control by the operator. Losing control of the vehicle due to brake loss may cause injury to the operator or bystanders and vehicle damage 5. Most communities have a disposal system for DOT 3 brake fluid. Please dispose of fluids properly.
6 MAINTENANCE 6.22 DIFFERENTIAL FLUID______________________________________________________ The differential fluid should be checked every 100 hours or 3 months. Fluid should be changed after the first 100 hours and every 600 hours (or yearly) thereafter. Differential Fluid Capacity ...... 5.2 pints (2.5 l) Fluid Type .............................. SAE EP 80-90 Gear Lube Level Check And Fill Plug To check differential fluid level, remove the filler plug from the front of the differential.
MAINTENANCE 6 6.24 GAS ENGINE MANUAL TRANSMISSION _______________________________________ The transmission fluid should be checked every 100 hours or 3 months. Fluid should be changed every 600 hours (or yearly). Fill transmission with gear lube until fluid begins to leak from hole. Apply pipe thread sealant and install filler plug. Differential Fluid Capacity ...... 1.3 qts (1.2 l) Fluid Type ..............................
6 MAINTENANCE 6.26 ELECTRICAL SYSTEM _____________________________________________________ ! CAUTION Always turn the ignition switch off and remove the negative battery cable (Black) before inspecting or working on the electrical system. General precautions that can be taken to reduce electrical problems are listed below. 1. Make certain all terminals and connections are clean and properly secured. 2. Check the Interlock system, and fuses regularly.
MAINTENANCE Tachometer DIP Switch Setting: The dash panel uses a DIP Switch sequence code to identify the number of input pulses per engine revolution and engine type to correctly display the engine RPM on the tachometer. 6 Using a small blade screwdriver or similar tool, push the switch levers either up or down to match the sequence code for this unit.
6 MAINTENANCE 6.30 EFI DIAGNOSTIC CHECK ___________________________________________________ Suzuki Gas Engine units only The electrical system is equipped with a plug in connector which, when used with the diagnostic jumper accessory (Part No. 2700920) will perform diagnostic checks on various engine components. position. The brake fluid light at the lower left corner of the dash panel will flash a diagnostic code. The first digit of the code will be given first with a full second pause between each 0.
MAINTENANCE 6 6.31 CARE AND CLEANING _____________________________________________________ Wash the vehicle after each use. Keep the equipment clean. Note: Do not wash any portion of the equipment while it is hot. Do not use high pressure spray or steam. Use cold water and automotive cleaners. 1. Use compressed air to clean engine and radiator fins. A special blow gun is available through Jacobsen Dealer. 2. Use only fresh water for cleaning your equipment. 3.
7 7 7.1 TROUBLESHOOTING TROUBLESHOOTING GENERAL________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the electrical system contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not start. 1. Clutch pedal not depressed. 1. Check start-up procedure. 2. Battery low on charge or defective. 2.
MAINTENANCE & LUBRICATION CHARTS 8 8.1 MAINTENANCE & LUBRICATION CHARTS GENERAL ________________________________________________________________ ! WARNING Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries 1. Always clean the grease fitting before and after lubricating. 8.2 8 2. Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications.
8 MAINTENANCE & LUBRICATION CHARTS 8.
MAINTENANCE & LUBRICATION CHARTS Notes: * Indicates initial service for new machines. ** Depending on operating conditions, engine oil, oil filter and air filter may require more frequent replacement. *** Inspect visible hoses and tubes for leaks or oil marks.
9 9 36 NOTES NOTES
PARTS CATALOG 10 10 PARTS CATALOG 10.1 TABLE OF CONTENTS _____________________________________________________ 1.1 ......... Front Body ......................................................... 38 2.1 ......... Engine Cover..................................................... 40 3.1 ......... Upper ROPS ...................................................... 42 4.1 ......... Throttle Control ................................................. 44 5.1 ......... Control Console ................................
TURF TRUCKSTER Serial No. All 1.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 Part No. Qty.
TURF TRUCKSTER Serial No. All 2.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 23 24 Part No. Qty. 306328 1 308090 450452 450453 450454 893541 450541 452388 452398 523085 816401 830784 2702199 841804 842030 601937 893322 893375-G05 845038 840436 309488 845234 845232 845231 800263 36085G01 1 2 2 3 1 10 2 3 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 8 1 Description Serial Numbers/Notes Cotter Pin, 3/32 x 3/4” Washer, 1/4 Nut, M6-1 Hex Flange Nut, M8-1.25 Hex Flange Nut, M10-1.
TURF TRUCKSTER Serial No. 84054 All 3.1 Upper ROPS 4 3 4 11 11 2 14 1 15 15 14 7 8 13 6 6 REF Engine Cover 8 12 7 10 7 8 9 5 11 6 9 8 7 9 REF Control Console 2 PART NUMBER: 893146 Meets SAE: J1040 MAY94 Only to be used on Cushman and EZ-GO truck models with matching lower structure Manufactured by E-Z-GO a Textron Company 1451 Marvin Griffin Rd.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. Qty. 36097-G01 1 36091-G01 844988 452411 450455 4140269 N/S N/S N/S 841799 800930 450453 REF 893632 450541 1 1 6 3 2 2 2 2 1 12 4 1 4 8 Description Serial Numbers/Notes Upper ROPS • Decal, Warning and ROPS Cert. Foam, 1/2” Perforated ROPS Screw, M12-1.75 x 40 mm Flange Nut, M12-1.75 Hex Flange Seat Belt Assembly • Screw, 7/16-20 x 1” Hex Head • Flat Washer, 7/16 • Nut, 7/16-20 Hex Guard, Seat Belt Screw, M8-1.
TURF TRUCKSTER Serial No. All 4.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Part No. Qty. 841663 1 800943 894159 524633 524643 548911 2703257.7 452378 450452 843997 843562 452695 830784 306328 843563 843561 806714 844224 515268 844223 REF 828049 843607 817104 111898 800271 120052 306531 844116 841264 830366 843581 REF 827821 800582 2700496 2701850.
TURF TRUCKSTER Serial No. All 5.1 Control Console 16 1 2 15 4/5 3 5 14 ! 13 WARNING PA R K I N G B R A K E S A R E N O T A U T O M A T I C A L LY A P P L I E D . V E H I C L E M AY M OV E C AU S I N G P E R S O N A L I N J U RY A N D / O R P R O P E R T Y D A M A G E . A L W AY S A P P LY H A N D O R F O O T B R A K E S .
TURF TRUCKSTER Item 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part No. Qty.
TURF TRUCKSTER Serial No. All 6.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. Qty. Description 894317 1 Lever, Parking Brake 845134 452388 452391 450453 845133 450377 827182 843359 809152 843356 800446 843158 452398 450454 REF 889106 452378 450452 837043 2702244 806703 306328 320107 1 5 1 6 1 1 1 1 2 1 1 1 2 2 2 1 1 1 1 2 1 1 1 Bracket, Parking Brake Lever Screw, M8-1.25 x 20 mm Flange Screw, M8-1.25 x 40 mm Flange Nut, M8-1.
TURF TRUCKSTER Serial No. All 7.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No. Qty. 2701737.
TURF TRUCKSTER Serial No. 84043 All Serial No. 84044 All Serial No. 898627 All Serial No. 84054 All 8.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 Part No. Qty. Description 892933 1 Pedal, Clutch 840726 844611 840725 842935 452388 450453 894308 450510 452424 4119634 895013 844202 806714 306328 810152 842010 833273 450377 23266-85002 01550-08353 2703002 REF 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 Bearing, Brake Pivot Spring, Torsion Tube, Pedal Pivot Tab, Locking Screw, M8-1.25 x 20 mm Flange Nut, M8-1.25 Flange Switch, Clutch Micro Screw, M3-0.
TURF TRUCKSTER Serial No. 84043 All Serial No. 84044 All Serial No. 898627 All Serial No. 84054 All 9.
TURF TRUCKSTER Item 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No. Qty. Description Serial Numbers/Notes 893966 1 Shifter Assembly Diesel Units 2701274 2703956.7 2703953 842773 308091 311763 843679 452692 604174 843614 843685 2703951 452401 450454 894179 2701273 842774 816307 306397 843724 452695 300977 306396 308090 894179 2701328 2702996 2702695 548175 308090 843778 2703707 103867 821164 2703964.
SPRAYTEK DS 300 Serial No. 898628 All 10.1 Automatic Transmission Shifter 12 11 5 6 1 7 9 11 8 11 11 6 1 3 11 4 2 10 Item 1 2 3 4 5 6 7 8 9 10 11 12 Part No. Qty. Description 103867 2 Flat Washer, 5/16 302030 306375 306396 800582 821164 842740 845345.
SPRAYTEK DS 300 11.1 Automatic Transmission Oil Cooler Serial No. 898628 All 6 5 3 6 5 3 6 2 1 2 2 Item Part No. 1 2 3 4 5 6 Qty. 838340 1 800789 826590 821893 809231 825264 1 AR AR 2 4 Description Serial Numbers/Notes Oil Cooler Kit, Oil Cooler Mounting Hose, 5/16 I.D.
TURF TRUCKSTER Serial No. All 12.
TURF TRUCKSTER Item Part No. 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Qty. REF 1 452415 450454 4139806G03 4139806G03 4139806G03 4139793 N/S N/S N/S 886735 800909 REF 800026 894232 452398 450454 893488 893487 452399 893602 822049 312288 829099 548910 894313 4117153.7 800177 548911 800930 450453 REF REF 8 8 2 2 2 1 1 1 1 1 2 1 7 1 18 20 1 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 Description Front Suspension Screw, M12-1.75 x 80 mm Flange Nut, M10-1.
TURF TRUCKSTER Serial No. All 13.
TURF TRUCKSTER Item 1 1 2 3 3 4 5 6 7 8 9 10 11 12 12 13 13 14 15 16 17 18 19 19 20 21 22 23 24 25 Part No. Qty. 893235.7 1 893235G 893145.7 893199.7 893199-G02 893525G01 452406 452398 450454 450455 452410 309067 452405 893581 894998.7 893582 2701697.7 842870G01 844647G01 452403 452402 2703294.7 843568 845206.7 452389 450453 4139924 2701693.
TURF TRUCKSTER Serial No. All 14.
TURF TRUCKSTER Item 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 21 22 22 23 24 25 25 25 Part No. Qty. Description Serial Numbers/Notes 893491 1 11.16:1 Rear Differential Assembly Diesel Units, See 39.1 894509 800198 809180 893862 843238 893613 813850 829044 548061 800909 2701174 2218140-01 841434 886735 311398 800602 843876 843238 807332 823621 825500 800294 311396 894272.7 2701321.7 895112.
TURF TRUCKSTER Serial No. All 15.
TURF TRUCKSTER Item Part No. Qty.
TURF TRUCKSTER Serial No. All 16.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No. Qty. Description 841255 1 Steering Gear 305134 308008 841336 894635 452413 450455 311392 303269 889681 816586 306825 889682 816586 306825 304636 831405 841404 800485 302944 813850 842033 452408 1 1 1 2 4 4 3 3 2 1 1 2 1 1 4 4 2 2 2 2 1 6 • Nut, 7/8-14 Hex Jam • Lockwasher, 7/8 Arm, Pitman Strut Assembly Screw, M12-1.75 x 60 mm Hex Head Nut, M12-1.
TURF TRUCKSTER Serial No. All 17.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No. Qty. 2702257.
TURF TRUCKSTER Serial No. All 18.
TURF TRUCKSTER Item Part No. Qty. Description 893571 1 Tube, Steering Mount 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 800930 306799 450453 893344 887259 828590 808060 819923 2700453 892228 450457 892486 839862 843767 111838 843768 111838 840222 830930 450739 800943 809092 320107 823549 4 4 4 1 2 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 1 2 3 4 Screw, M8-1.25 x 16 mm Flange Lockwasher, 5/16 External Tooth Nut, M8-1.
TURF TRUCKSTER Serial No. 84043 All Serial No. 84044 All 19.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Part No. Qty. Description Serial Numbers/Notes 843862 AR Tube, 1/4” I.D.
TURF TRUCKSTER Serial No. 898627 All Serial No. 898628 All Serial No. 84054 All 20.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part No. Qty. Description 843296 AR Tube, 1/4” I.D. Clear Vinyl 835805 300646 306396 308090 450452 450541 452378 4115033 4115029.
TURF TRUCKSTER Serial No. 84043 All Serial No. 84044 All 21.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No. Qty. REF 1 894580 REF 306836 306981 841885 809174 120177 306562 452388 450453 452389 600985 893182 840352 842915 601587 452390 450412 800571 2703835.
TURF TRUCKSTER Serial No. 898627 All Serial No. 84054 All 22.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No. Qty. Description Serial Numbers/Notes REF 1 Engine Assembly See 25.
TURF TRUCKSTER Serial No. 898628 All 23.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part No. Qty. Description Serial Numbers/Notes REF 1 Engine Assembly See 25.
TURF TRUCKSTER Serial No. 84043 All Serial No. 84044 All 24.
TURF TRUCKSTER Item ★ Part No. Qty.
TURF TRUCKSTER Serial No. 898627 All Serial No. 898628 All Serial No. 84054 All 25.
TURF TRUCKSTER Item Part No. Qty. Description 1 N/S 1 Suzuki K6 Engine 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 2701908 4120026 4120017 01550-10253 11710-65H01 2701827 2702469 4119603 601599 2702249 4115000 306450 306325 103867 842996 REF 13437G5 306981 120177 306562 302600 600994 4115406 450179 450452 4115183.7 452381 4117464 452389 4117459 REF 452395 450453 600993 4115404 4115792.
TURF TRUCKSTER Serial No. 84043 All Serial No. 84044 All 26.1 Engine Speed Control 1 2 8 12 13 11 9 Part of Engine 15 10 16 17 7 14 6 5 3 4 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Qty. Description Serial Numbers/Notes 2703683 1 Throttle Cable See 4.
TURF TRUCKSTER Serial No. 898627 All Serial No. 898628 All Serial No. 84054 All 27.1 Exhaust 7 8 13 3 11 2 1 11 Tailpipe outlet to be parallel to ground. 12 10 10 5 4 9 6 9 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Qty. Description 4119866.8 1 2703800.8 314990013 452389 838295.8 450193 450378 REF 841982 N/S N/S N/S 103867 REF 1 Tube, Exhaust Inlet 1 Gasket, Exhaust 4 Screw, M8-1.25 x 25 mm Flange 1 Strap, Muffler Hanger 2 Screw, M8-1.25 x 30 mm Hex Head 2 Locknut, M8-1.
TURF TRUCKSTER Serial No. 898627 All Serial No. 898628 All Serial No. 84054 All 28.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No. Qty.
TURF TRUCKSTER Serial No. 898627 All Serial No. 898628 All Serial No. 84054 All 29.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Part No. Qty.
TURF TRUCKSTER Serial No. 898627 All Serial No. 898628 All Serial No. 84054 All 30.1 Gas Engine Remote Oil Fill 12 8 2 9 3 11 10 6 7 4 5 13 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No. Qty.
TURF TRUCKSTER Serial No. All 31.1 Gas Engine Exhaust 7 8 Tailpipe outlet to be parallel to ground. 11 1 10 2 12 5 16 9 3 15 14 6 4 13 17 20 19 18 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Qty. Description 4116284.8 1 36072-G01 2700144 2700145 838295.8 450193 450378 4114221.8 841982 N/S N/S N/S 2700143 4121517.8 306450 306325 103867 4121525.
TURF TRUCKSTER Serial No. 84043 All Serial No. 84044 All 32.
TURF TRUCKSTER Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 826590 825624 826590 826590 826590 831039 834036 830425 REF 2208175 130306380 894638 452393 450453 838154 829997 809231 452390 REF 841969 843726 148231 48310 836852 843343 843298 829954 833953 800021 120052 829787 REF 894201 REF 893555 834005 103867 800221 Qty.
TURF TRUCKSTER Serial No. 898627 All Serial No. 898628 All Serial No. 84054 All 33.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Part No. Qty.
TURF TRUCKSTER Serial No. All 34.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No. Qty. 894675 1 452388 450453 452399 800113 893539 827486 829800 844601 452389 844729 2700800 837270 2700801 840857 800930 REF 548827 2701107.7 300646 308090 800279 821893 2 2 2 2 1 1 1 1 1 AR 1 1 1 1 4 1 2 1 4 4 4 1 Description Serial Numbers/Notes Tank, Hydraulic Screw, M8-1.25 x 20 mm Flange Nut, M8-1.25 Hex Flange Screw, M10-1.
TURF TRUCKSTER Serial No. All 35.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. Qty.
TURF TRUCKSTER Serial No. All 36.
TURF TRUCKSTER Item Part No. Qty.
TURF TRUCKSTER Serial No. 84043 All Serial No. 84044 All 37.
TURF TRUCKSTER Item Part No. Qty.
TURF TRUCKSTER Serial No. 898627 All Serial No. 898628 All Serial No. 84054 All 38.
TURF TRUCKSTER Item Part No. Qty.
TURF TRUCKSTER 39.1 Differential Assembly Serial No. All Part Number 894509 (14.21:1 Differntial) Part Number 893591 (11.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 Part No. Qty. Description Serial Numbers/Notes 894509 893491 1 1 Differential Assembly Differential Assembly 14.21:1 Differential 11.16:1 Differential 891829 1 • See 40.
TURF TRUCKSTER Serial No. All 40.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No. Qty.
TURF TRUCKSTER Serial No. All 41.
TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 1 894509 1 Differential Assembly 14.21:1 Differential 1 2 3 4 893491 1 Differential Assembly 11.16:1 Differential 2702535.7 2702534.
TURF TRUCKSTER 42.1 Front and Shifter Cover Serial No. All 14.21:1 Differential (894509) 11.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No. Qty.
TURF TRUCKSTER 43.1 Input, Main and Jack Shafts Serial No. All 14.21:1 Differential (894509) 11.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 16 17 18 19 19 20 21 22 23 24 25 26 26 27 Part No. Qty.
TURF TRUCKSTER Serial No. 84043 - All Serial No. 84044 - All 44.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Qty. Description Serial Numbers/Notes REF 1 Transmission Case See 45.1 REF 845223 2702659 01550-08553 844228 548222 2702684 11741-85200 2702475 37610-80023 09280-11002 23260-85203 09300-14017 09448-20007 23265-85200 09205-03019 1 1 3 1 1 2 1 1 4 1 1 1 2 1 1 1 Shift Assembly Gasket, Shift Case Screw, M8-1.25 x 40 mm Screw, M8-1.
TURF TRUCKSTER Serial No. 84043 - All Serial No. 84044 - All 45.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part No. Qty.
TURF TRUCKSTER Serial No. 84043 - All Serial No. 84044 - All 46.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No. Qty.
TURF TRUCKSTER Serial No. 84043 - All Serial No. 84044 - All 47.
TURF TRUCKSTER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Part No. Qty.
TURF TRUCKSTER Serial No. 84043 All Serial No. 84044 All 48.
TURF TRUCKSTER Tail Light Bn Bn Bn Bk Bk Bk Og Bu/Bk Bu/Bk Rd/Bk Rd/Bk Single Tail Light Harness Brake Light Horn Horn Button Bk Cab Stop Light Accessory Bk Bk Rd Og/Bk Bk Brake Accessory Connector 1 Wh/Rd Bk Brake Accessory Connector 2 Og/Bk Bn Brake Pedal Switch 15 A Wh/Rd 10 A Wh/Og Jumper Plug Og/Bk Wh/Og Rd 10 A Bu/Bk Ye Wh/Bu Flasher (Turn Signal Accessory) Rd/Bk Ye Ye/Rd Og Gn/Bk Main Harness to Engine Harness Connector 4 (Gas Units) Gn/Bk Left Turn Signal Li
Rd Rd/Bk Bk 25 A B S Wh/Rd Fan Switch Ye Starter Rd Ye Wh/Bk Rd Rd Rd Wh/Gn EXC P Fan Relay Bk Bk Bk Rd Rd Rd S Rd Gn Pk Rd Wh/Gn 40 A Wh/Rd Rd Rd Wh/Rd Ye Starter Solenoid G B Alternator Wh/Bk Gn Rd Bk Pre-Heat Relay Bk Diode Wh/Gn Rd Gn Wh/Gn Wh/Bk Ye Wh/Gn Wh/Gn Wh/Gn Pk/Bu Fuel Pump Diode Diode Pk/Bu Parking Brake Switch Bk Wh/Bk Wh/Bk Bu Ye Main Harness Connector 2 Wh/Rd Main Harness Connector 1 Temp Sender Rd/Bk Bk Glow Plugs Fu
TURF TRUCKSTER Serial No. All 49.
TURF TRUCKSTER Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 Qty.
TURF TRUCKSTER Serial No. All 50.
TURF TRUCKSTER Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Qty. Description 601572 1 Engine Harness 825877 2 • 825748 825878 829630 825961 884398 826005 825748 825878 843168 842966 843167 4129717 4129730 4129733 4129747 2700868 842966 2700869 842959 833257 838463 826584 825997 825998 836536 4113261 2700867 AR AR 1 AR 3 6 AR AR 1 AR 1 2 AR AR AR 1 AR AR 1 2 2 2 AR AR 1 1 1 • Terminal, 1/4” Fem. 14-16 Gauge • Terminal, 1/4” Fem.
TURF TRUCKSTER Serial No. 898627 All Serial No. 898628 All Serial No. 84054 All 51.
TURF TRUCKSTER Gn/Bk Bk/Wh Shifter Light Rd/Ye Bu 25 A Bk/Wh Bk/Wh Bk/Wh Rd/Bk Wh/Rd 15 A Bn/Ye Bn/Ye Gn/Wh Gn/Wh Rd/Og 10 A Gn/Bk 10 A Fan Motor Bk/Rd Wh/Rd Pk/Gn Fan Relay Bu Ye Pk/Gn Bk/Rd Ye Bk Bk/Rd Bk/Rd Fuel Relay Pk/Bu Pk/Bu Pk Bk/Wh Fuel Pump Bk Rd Wh/Pk Wh/Rd Main Relay Pk Bk/Rd Bk/Gn Wh/Rd Wh Bk/Wh Og Og Wh/Rd Speedometer Signal Bk/Rd Og Bk Speed Sensor Pk Wh Bk/Gn Bk/Rd Wh/Pk Pk Rd Bk/Wh Reverse Switch (Manual Transmission) Bn/Ye Rd Rd Backup A
TURF TRUCKSTER Gn/Bk Bk/Wh Bk/Wh Bk/Wh Bk/Wh Bk/Wh Bk/Wh Gn 20 A Ye 10 A Clutch Switch (Manual Transmission) Ye/Rd 10 A A Accessory Accessory Accessory Accessory Accessory Connector 1 Connector 2 Connector 3 Connector 4 Connector 5 Ignition Switch I Wh/Og Pk Wh/Pk Gn/Bk 10 A Wh/Gn Rd Bk Rd Bk Ye/Rd Bk Ye/Rd Bk Ye Bk Pk/Bu Wh/Gn Pk/Bu Rd Gn Ye/Rd S ACC - B + A OFF - None ON - B +A+I Start - B+I+S Rd B Rd Bn Wh/Pk Pk Rd Wh Wh Engine Harness Connector 2 1 Tachometer Gas Ta
TURF TRUCKSTER Tail Light Bn Bn Bn Bk Bk Bk Og Brake Light Bu/Bk Bu/Bk Rd/Bk Rd/Bk Single Tail Light Harness Bk Cab Stop Light Accessory Horn Horn Button Bk Bk Rd Og/Bk Bk Brake Accessory Connector 1 Wh/Rd Bk Brake Accessory Connector 2 Og/Bk Bn Bn Rd Rd Power Point Wh Rd Rd Bk/Ye Brake Pedal Switch 15 A Wh/Rd 10 A Turn Signal Jumper Accessory Plug Og/Bk Wh/Og Wh/Og Rd 10 A Wh Bu/Bk Ye Og Ye/Bk Flasher (Turn Signal Accessory) Wh/Bu 15 A Ye Rd/Bk Ye/Rd Ye/Rd O
TURF TRUCKSTER 52.
TURF TRUCKSTER Injector #1 Br/Bk Bk/Rd Br/Bk Bn/Wh Injector #2 Gy Bk/Rd Bn/Wh Injector #3 Bk/Rd Bn Bn Rd/Bu Bk/Rd Bk/Rd Rd Gy Rd/Ye Rd/Bu Rd/Bu Rd Rd/Pk M Wh Oxygen Sensor Rd/Pk Rd/Ye Bn/Rd Bu/Ye Bk/Wh Bk/Rd Wh Wh/Rd Knock Sensor Bk/Rd Wh Bk/Rd Wh/Bk Bu/Ye Bu/Ye Crank Position Sensor Rd/Bu Bk/Wh Coil 1 Coil 2 Bk/Wh Bk/Wh Coil 3 Bu/Ye Bk/Wh Bk/Rd 139
TURF TRUCKSTER Serial No. All 53.
TURF TRUCKSTER Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 16 17 18 19 20 Qty.
TURF TRUCKSTER 53.
TURF TRUCKSTER Item 21 22 23 24 25 26 27 28 29 30 31 32 33 Part No. 826192 826193 4116015 833257 838463 2700933 845329 2700852 2700470 2700851 4118039 845330 833257 838463 845327 2700380 2700381 845328 2700385 2700387 2700384 2700386 839917 839921 524358 838768 838769 838770 Qty. AR AR 1 8 8 4 1 1 19 19 7 1 4 4 1 3 3 1 2 2 7 7 1 1 2 2 4 2 Description Tubing, 3/4” I.D. Black Convoluted Tubing, 7/16” I.D.
INDEX 00414-G5.....................91 009034880.............73, 75 01116-G01...................89 01117-G01...................77 01117-G02...................77 01421-08303 .............121 01550-08163 ...............77 01550-08353 .......53, 121 01550-08553 .............119 06111-06003 .............123 06111-12004 .............125 08310-00103 ...............77 09103-08131 .............121 09103-08132 .......77, 121 09103-08152 .............121 09111-08035 ...............83 09128-06032 .............
INDEX 2702756...................... 81 2702883.................... 125 2702893...................... 79 2702906...................... 81 2702996...................... 55 2703002.............. 53, 121 2703081...................... 69 2703158...................... 39 2703257.7................... 45 2703281...................... 73 2703294.7................... 61 2703309.................... 113 2703481.................... 113 2703581.................... 123 2703683...................... 86 2703684.............
INDEX 523085.........................41 523768.......................101 524358.......................143 524633.........................45 524643.........................45 548061.........................63 548079.........................65 548159.........................39 548171.........................47 548175.. 39, 55, 105, 107 548201.......................117 548204.......................115 548222.......................119 548224.........................65 548325.........................91 548482...
INDEX 833440.................. 73, 75 833442........................ 75 833512.................. 73, 75 833953.................. 95, 97 834005.................. 95, 97 834036........................ 95 835101.............. 101, 103 835271............ 86, 89, 91 835805.................. 73, 75 836206...................... 101 836420...................... 117 836421...................... 117 836422...................... 117 836426...................... 113 836429...................... 117 836431..............
INDEX 844988.........................43 845034.......................117 845038.........................41 845133.........................49 845134.........................49 845135.7......................59 845185.........................47 845206.7......................61 845223.......................119 845224.........................75 845231.........................41 845232.........................41 845234.........................41 845327.......................143 845328.......................
INDEX 149
Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Textron Parts Xpress provide reliable, high-quality product support. Textron Golf, Turf & Specialty Products PO Box 7708, Charlotte, NC 28241-7708 www.ttcsp.
