Installation Guide

MegaLite®UltimateRapidSettingCrackPreventionLargeFormatTileMortar/TDS120
Bonding to Cutback Adhesive
Adhesive layers must be removed, as they reduce mortar bond
strength to cement surfaces. Use extreme caution; adhesives may
contain asbestos fibers. Do not sand or grind adhesive residue, as
harmful dust may result. Never use adhesive removers or solvents, as
they soften the adhesive and may cause it to penetrate into the
concrete. Adhesive residue must be wet-scraped to the finished
surface of the concrete, leaving only the transparent staining from the
glue. To determine desirable results, do a test bond area before
starting. Refer to the RFCI Pamphlet, "Recommended Work Practices
for Removal of Resilient Floor Coverings", for further information.
Movement Joint Placement
Movement joints are required for perimeters and other changes of
plane in all installations. Expansion joints and cold joints, as described
in ANSI A108.01, should never be bridged with setting material. They
must be brought through the tile work and filled with an appropriate
elastomericsealant,suchasCustom's®100%Silicone.Contact
Custom's®TechnicalServicesforthepropertreatmentofcontrolor
saw cut joints. Refer to TCNA EJ171, F125 and F125A.
Mixing Ratios
Mix 5.5 qt (5.21 L) clean water to 30 lb (13.6 kg) bag of mortar.
Mixing Procedures
Mix by hand or use a low 150-200 RPM speed 1/2" (13 mm) drill to
achieve a smooth, paste-like consistency. Let the mixture slake or
stand 3 minutes; stir again and use. Stir occasionally, but do not add
more water. When properly mixed, troweled ridges will stand without
slump.
Application of Product
Installation must conform to ANSI A108.5. Use a properly-sized notch
trowel to ensure proper coverage under tiles. Using the flat side of the
trowel, apply a skim coat of mortar to the surface. With the notch side
ofthetrowelheldata45°angle,applyadditionalmortartothe
surface, combing in one direction. Press the tile firmly into place in a
perpendicular motion across ridges, moving back and forth. The
perpendicular motion flattens ridges and closes valleys, allowing
maximum coverage. With some tile, back-buttering is advisable. Adjust
the tile promptly and beat it in with a beating block and rubber mallet.
Periodically pull up a tile and check the back to ensure proper adhesive
coverage. If the material has skinned over (not sticky to the touch),
recomb with the notch trowel; if too dry, remove and replace the dry
material with fresh material. Thin-Set Mortar should not be used to fill
low spots in the flooring. Mortar thickness should be less than 3/4"
when beat in.
Curing of Product
Curing time is affected by ambient and surface temperatures and
humidity. Use the following as a guideline. Allow 3 hours before
grouting and 4 hours before light traffic. Submerged installations must
cure for 14 days before filling with water.
Cleaning of equipment
Clean with water before the material dries.
Storage
Store in a cool dry area.
Health Precautions
This product contains Portland cement and free silica. Avoid eye
contact or prolonged contact with skin. Wash thoroughly after
handling. If eye contact occurs, flush with water for 15 minutes and
consult a physician. Do not breathe dust; wear a NIOSH approved
respirator.
Conformance to Building Codes
Installation must comply with the requirements of all applicable local,
state and federal code jurisdictions.
6 Availability & Cost
Item Code Size Color Package
MLRSG30 30 lb (13.6 kg) Gray Bag
MLRSW30 30 lb (13.6 kg) White Bag
* This item available by special order only.
7 Product Warranty
Custom®BuildingProductswarrantstotheoriginalconsumer
purchaser that its product shall be free from defects in material and
workmanship under normal and proper usage for a period of one year
followingthedateoforiginalpurchase.Custom's®soleliabilityunder
this warranty shall be limited to the replacement of the product. Some
states, countries or territories do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty will not extend to any
product which has been modified in any way or which has not been
usedinaccordancewithCustom's®printedinstructions.Custom®
makes no other warranties either expressed or implied. This warranty
gives you specific legal rights, and you may have other rights that vary
from state to state or from one country/territory to another. This
warranty is not transferrable.
WhenMegaLite®RapidSettingCrackPreventionMortarisusedasa
part of a qualifying full installation system of CUSTOM products, the
installation can qualify for up to a lifetime system warranty. CUSTOM
will repair and/or replace, at its discretion, the affected area of the
system. For more information, find details and limitations to this
warranty at custombuildingproducts.com.
8 Product Maintenance
Properly installed product requires no special maintenance.
9 Technical Services Information
For technical assistance, contact Custom technical services at 800-282-
8786 or visit custombuildingproducts.com.
10 Filing System
Additional product information is available from the manufacturer upon
request.
Expected Wear
Properly installed tile will last for more than 60 years.
MegaLite®UltimateRapidSettingCrackPreventionLargeFormat
Tile Mortar
Published Date: 10/4/2016