PARAGON SERIES USER MANUAL OL1-10KVA UPS Uninterruptible Power Supply
Contents 1. Safety and EMC Instructions......................................................................................... 1 1.1 Installation .................................................................................................................... 1 1.2 Operation ...................................................................................................................... 2 1.3 Maintenance, Servicing and Faults.........................................................................
10.3 Operating Procedure for Connecting the Extended Backup Time Model UPS with the External Battery ......................................................................................... 21 10.4 Parallel Operation..................................................................................................... 23 11. Operation and Maintenance ...................................................................................... 29 12. Battery Maintenance ..............................................
1. Safety and EMC instructions Please read carefully the following user manual and the safety instructions before installing the unit or using the unit! 1.1 Installation ★ Condensation may occur if the UPS is moved directly from a cold to a warm environment. The UPS must be absolutely dry before being installed. Please allow an acclimatization time of at least two hours. ★ Do not install the UPS near water or in damp environment.
★ An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation. ★ An appropriate disconnect device as short-circuit backup protection should be provided in the building wiring installation. ★ For three-phase equipment connection to an IT power system, a four-pole device which disconnect all phase conductors and the neutral conductor should be provided in the building wiring installation.
the UPS are still connected to the battery which are potentially dangerous. ★ Before carrying out any kind of service and/or maintenance, disconnect the batteries. Verify that no current is present and no hazardous voltage exists in the capacitor or BUS capacitor terminals. ★ Batteries must be replaced only by qualified personnel. ★ Caution - risk of electric shock. The battery circuit is not isolated from the input voltage. Hazardous voltages may occur between the battery terminals and the ground.
1.6 Standards ■ For OL1000TEXL/OL1000EXL-M/OL2000TEXL/OL2000EXL-M/ OL3000TEXL/OL3000EXL-M * Safety IEC/EN 62040-1-1 * EMI Conducted Emission...........................:IEC/EN 62040-2 Category C1 Radiated Emission..............................:IEC/EN 62040-2 Category C1 Harmonic Current................................:IEC/EN 61000-3-2 Voltage Fluctuation and Flicker............:IEC/EN 61000-3-3 *EMS ESD.................................................:IEC/EN 61000-4-2 Level 4 RS........................
2. Description of commonly used notations Some or all of the following symbols may be used in this manual. It is advisable to familiarize yourself with them and understand their meaning.
3. Introduction – OL1000TEXL/OL1000EXL-M/ OL2000TEXL/OL2000EXL-M/ OL3000TEXL/OL3000EXL-M The On-Line-Series is an uninterruptible power supply incorporating double convertion technology. It provides failsafe power to the connected equipment. The double convertion design eliminates all power disturbances. A rectifier converts the alternating current from the socket to direct current. This direct current charges the batteries and powers the inverter.
4. System Description Figure 1: Display Panel Switch Function Turn on UPS system: By pressing the ON-Switch “I” the UPS system is turned on. ON - Switch OFF-Switch Deactivate audible: By pressing this switch an acoustic alarm can be deactivated. Utility power is normal, the UPS system switches to Standby mode by pressing OFF-Switch “ “. It is then switched to Bypass and the inverter is off. At this time, the output sockets are supplied with voltage via the bypass if the utility power is available.
13: BATTERY LED The green-coloured BATTERY-LED lights up when the utility power has failed and the inverter is being powered by the batteries. 14: UPS ON LED The green-coloured UPS ON LED lights up if the UPS system is supplying voltage provided by the utility power via the inverter. The green AC INPUT LED lights up if utility voltage is applied to the UPS input. 15: AC INPUT LED AC INPUT LED blinks when the phase and neutral conductor have been reversed at the input of the UPS system.
5. Connection and Operation for OL1000TEXL/ OL1000EXL-M/OL2000TEXL/OL2000EXL-M/ OL3000TEXL/OL3000EXL-M The system must be installed and wired only by licensed electricians in accordance with applicable electrical regulations! When installing the electrical wiring, please note the nominal amperage of your incoming feeder. 5.1 Inspection: Inspect the packaging carton and its contents for damage. Please inform the freight carrier immediately if you find signs of damage.
Model No. Output Socket (pcs) Terminal Block OL1000TEXL 4 Not Available OL1000EXL-M 4 Not Available OL2000TEXL 6 Not Available OL2000EXL-M 4 Available OL3000TEXL 4 Available OL3000EXL-M 4 Available Besides output sockets, the OL2000EXL-M and OL3000TEXL/ OL3000EXL-M units have a terminal block available for output as well. The terminal block can be wired using the following procedure: 1. Remove the terminal block cover. 2. Use AWG14 or 2.1mm2 wires for wiring configuration. 3.
5.3 Charge Battery: Fully charge the batteries of the UPS system by leaving the UPS system connected to the utility power for 1-2 hours. You may use the UPS system directly without charging it but the battery run time may be shorter than the listed run times. 5.4 Power on the UPS: 5.4.1 Utility power present: Press “Power On” button for more than 1 second to turn on the UPS. The UPS will go into self-test status first. The UPS will go into the inverter mode next.
5.6.2 In Battery Mode: Press “ “ button for more than 1 second to turn off the UPS. Then the UPS enter into self-test status. After finishing the self-test, the UPS will be turned off completely. 5.7 Audible Alarm Mute Function: To disable the alarm in battery mode, you may press “Power On” button for more than 1 second to clear it. However, the alarm will be automatically restored when the battery is low to indicate shutdown is imminent. 5.
6. Trouble Shooting If the UPS system does not operate correctly, please attempt to solve the problem using the table below. Problem Possible cause No indication, no warning tone even though system is No input voltage connected to mains power supply Remedy Check building wiring socket and input cable. AC INPUT LED blinks Phase and neutral conductor at input of UPS system are reversed Check the phase and neutral at the building wiring socket..
7. Maintenance 7.1 Operation The UPS system contains no user-serviceable parts. If the battery service life (3 - 5 years at 25°C ambient temperature) has been exceeded, the batteries must be replaced. Please contact your dealer. 7.2 Storage The batteries should be charged every three months for 1-2 hours to maintain charge. You should shorten the charging intervals to two months at locations subject to high or low temperatures.
8. Technical Data 8.1 Electrical specifications Model No. OL1000TEXL/ OL1000EXL-M OL2000TEXL/ OL2000EXL-M OL3000TEXL/ OL3000EXL-M INPUT Phase Single Frequency 46 Hz ~54Hz/56 Hz ~64 Hz Current(A) 7A 12A 16A 1kVA/0.7kW 2kVA/1.4kW 3kVA/2.1kW OUTPUT Power rating 220/230/240×(1 士 2%)VAC Voltage Frequency 50 Hz/60 Hz±0.2Hz (Battery mode) Wave form sinusoidal BATTERIES(STANDARD) Quantity and type 3×12V 7.2Ah 8×12V 7.2Ah 8×12V 7.2Ah 8.
8.4 Dimensions and weights Dimensions W x D x H (mm) Net Weight (kg) OL1000TEXL 145X400X220 14 OL1000EXL-M 145X400X220 7 OL2000TEXL 192X460X340 34.5 OL2000EXL-M 192X460X340 15 OL3000TEXL 192X460X340 35.5 OL3000EXL-M 192X460X340 16 Model No.
9. Product Specification and Performance– OL6000TEXL/OL6000EXL-M/ OL10000TEXL/OL10000EXL-M 9.1 General Specification Model Power Rating OL6000EXL-M OL10000TEXL OL10000EXL-M OL6000TEXL 6KVA/4.2KW 6KVA/4.2KW Frequency (Hz) Input Battery (176-276)VAC 31A max. 31A max. Voltage Current 24A max 50A max. 24A max 40A max 40A max 220/230/240Vac 27A Frequency (Hz) 27A 45A 45A 50Hz/60Hz±0.
9.
10. Installation 10.1 Unpacking and Inspection 10.1.1 Unpack the packaging and check the package contents. The shipping package contains: l l l l A UPS A user manual A communication cable A battery cable (for EXL-M models only) 10.1.2 Carefully inspect the UPS and look for any damage that may have occurred during transportation. If there is any damage do not turn on the unit and notify the carrier and dealer immediately. 10.2 Input and output power cords and protective earth ground installation 10.2.
UPS, please refer to the appearance diagram. 10.2.2.2 For OL6000TEXL/OL6000EXL-M UPS, it is recommended to select the UL1015 10AWG(6mm2) wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings. 10.2.2.3 For OL10000TEXL/OL10000EXL-M, it is recommended to select the UL1015 8AWG(10mm2) wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings.
less than optimum. 10.2.2.11 If it is necessary to connect an inductive load such as a monitor or a laser printer to the UPS, the start-up power should be used for calculating the capacity of the UPS, as its start-up power consumption is too large when it is started. Input and output Terminal Block wiring diagram of OL6000TEXL/OL6000EXL-M/OL10000TEXL/OL10000EXL-M Important notes: If the UPS is used in single mode, JPI and JP2 must be connected by 10AWG(6mm2).
10.3.2.1 A DC breaker must be connected between the battery pack and the UPS. The capacity of breaker must be not less than the data specified in the general specification. 10.3.2.2 Set the battery pack breaker in “OFF” position and connect the 20 pieces of batteries in series. 10.3.2.3 You must connect the external battery cable to the battery first, if you connect the cable to the UPS first, you may encounter the hazardous of electric shock.
10.4 Parallel operation 10.4.1 Brief introduction of the redundancy N+X is currently the most reliable power supply structure. N represents the minimum UPS number that the total load needs; X represents the redundant UPS number, i.e. the fault UPS number that the system can handle simultaneously. The bigger the X is, the higher reliability of the power system is. For occasions where reliability is highly depended on, N+X is the optimal mode.
11. Operation and maintenance 11.1 To perform the general operation, follow the stand-alone operating requirement. 11.2 Startup: The units transfer to INV mode simultaneously as they start up sequentially in utility power mode. Shutdown: the units shut down sequentially in INV mode. When the last one completes the shutdown action, each unit will shut down the inverter simultaneously and transfer to bypass mode. It is easy to operate the equipment, with no previous training.
is abnormal, the UPS will operate in battery mode without output interruption of the UPS. 11.3.2 Turn on the UPS with no utility power supplied (in Battery mode) 11.3.2.1 Press the “ON” button continuously for more than 1 second to power on the UPS. 11.3.2.2 For long back up time model (“EXL-M” model), please make sure that the battery breaker is in “ON” position. 11.3.2.
the UPS and turn on the loads one by one after the UPS is working in INV mode. Turn off all of the connected loads before turning off the UPS. 11.3.5 Parallel Machine Maintenance This UPS system has parallel machine function, if you want to add single machine to parallel system, please follow operational process of joining new machine; if because of cutting down load or attainting UPS, and you must remove UPS, please follow operational processes of removing parallel machine. 11.3.5.
11.3.5.1.8 Close line input switch of all UPS(include new UPS) in the parallel system; lock up maintain board, unless all UPS turn to bypass mode; press the open key in turn, observe whether the display state of every UPS is normal; at the same time, observe whether all UPS all together turn to inverter model; and measure the voltage difference of every UPS ports’ JP2. 11.3.5.1.9 Turn off all UPS, take apart maintain board of all UPS unless they all have turned to bypass mode.
11.3.5.3 Combine machine warning: 11.3.5.3.1 When UPS combine system work at inverter mode, make sure that all UPS maintain switches at the same place, that is to say, be at the position of “UPS”, or be at the position of “BPS”. 11.3.5.3.2 When turning on the UPS combine system before enter into inverter mode, UPS output switch must at “OFF” model. 11.3.5.3.3 When UPS combine system work at inverter model, please do not operate any UPS maintain switch. 11.3.
12. Battery Maintenance l This series UPS only requires minimal maintenance. The battery used for standard models are value regulated sealed lead-acid maintenance free battery. These models require minimal repairs. The only requirement is to charge the UPS regularly in order to maximize the expected life of the battery.
13. Notes for Battery Disposal and Battery Replacement 1) Before disposing of batteries, remove conductive jewelry such as necklace, wrist watches and rings. 2) If it is necessary to replace any connection cables, please purchase the original materials from the authorized distributors or service centers, so as to avoid overheat or spark resulting in fire due to insufficient capacity. 3) Do not dispose of batteries or battery packs in a fire, they may explode.
14. Trouble Shooting Problem Possible cause Solution The #1 Fault LED The UPS transfers to fault and the #6 LED are mode due to internal turned on, the buzzer overheat. beeps continuously. Make sure the UPS is not overloaded; the air vents are not blocked and the ambient temperature is not too high. Wait for 10 minutes for the UPS to cool down before turning on again. If failed, please contact the distributor or service center.
The #1 Fault LED is turned on, and the battery LED is flashed, the buzzer beeps every second. The charger of the UPS is defective. Please contact the distributor or service center. Battery LED flashes Battery low or battery not connected. Check the battery. If the battery is damaged, replace the battery immediately and ensure that the battery breaker is in “ON” position.
15. Operating mode for all models 1. Utility power mode The display panel in utility power mode is shown in the following diagram. The ac input LED and the INV LED are turned on. The load level LEDs will be turned on in accordance with the load capacity connected. 1) If the battery LED is turned on and the ac input LED flashes, it indicates the voltage or frequency of the utility power has exceeded the normal range, the UPS operates in battery mode.
battery capacity. Note that the load level LEDs in utility power mode will indicate the level of the battery capacity in battery mode instead. 1) When the UPS is running in battery mode, the buzzer beeps once every 4 seconds. If the “ON” button on the front panel is pressed for more than 1 second again, the buzzer will stop beeping (in silence mode). Press the “ON” button once again for more than 1 second to resume the alarm function. 2) Fig 15.
1) Other indications on the display panel are the same in utility mode. 2) The UPS does not have the backup function when it is in bypass mode. The power used by the load is supplied from the utility power via internal filter. 4. Abnormality mode In case the fault LED is turned on when the UPS is in use, it shows that the UPS is operating in abnormal mode.
16. Communication Port 16.1 RS232 Interface The following is the pin assignment and description of DB-9 connector. Pin # Description I/O 2 TXD Output 3 RXD Input 5 GND Input 16.2 Serial to USB Adapter (Option) Optional Serial to USB Adapter cable allows flexible application in UPS. Fig 16.2 Serial to USB Adapter 16.3 AS400 Interface(Option) Except for the communication protocol as mentioned above, this series UPS has AS400 card (an optional accessory) for AS400 communication protocol.
17. Software for all models Software CD — PowerPanel® Business Edition PowerPanel® Business Edition is a brand new UPS monitoring software, which provides user-friendly interface to monitor and control your UPS. This unique software provides safely auto shutdown for computer systems while power failure. Regarding the detail descriptions of PowerPanel® Business Edition software you can see the accessory and software installation guide.
Appendix 1-Display Panel (for OL6000TEXL /OL6000EXL-M/OL10000TEXL/ OL10000EXL-M) l Power ON/OFF: To turn on the UPS simply by pressing the “ON” button on the front panel continuously for 1 second. Press the “OFF” button on the front panel continuously for 1 second to turn off the UPS. l Bypass LED (orange LED): Whenever the bypass LED is turned on, it shows that the loading current is supplied directly from the utility power.
Appendix 2-The Corresponding Form of the LED Display for OL6000TEXL / OL6000EXL -M /OL10000TEXL/ OL10000EXL-M LED display No.
13 overloaded in utility mode and UPS in bypass mode 14 ● ● Utility power abnormal ● ↑ ↑ ↑ ↑ 15 Overloaded in battery mode, Early-warning ↑ ↑ ↑ ↑ 16 Overloaded in battery mode, Cut off the output ● 17 Over temperature ● 18 Inv abnormal ● ● 19 Output short circuited ● ● 20 BUS voltage abnormal ● 21 Charger and battery failed ● 22 BAT SCR failed ● ● 23 Fan abnormal ● ● 24 INV RLY failed ● ● 25 Communication abnormal ● 26 Parallel abnormal ● ● ● ● ● ● ● ↑
Appendix 3-Back Panel Back View of OL1000TEXL/OL1000EXL-M Back View of OL2000TEXL -41-
Back View of OL2000 EXL-M/OL3000TEXL/OL3000EXL-M Back View of OL6000TEXL/OL6000EXL-M -42-
Back View of Back View of OL10000TEXL/OL10000EXL-M -43-
-44-
614-03710-00 -45-