701 38TH AVE W PO BOX 229 SPENCER, IA 51301 FAX: 712-262-0248 SERVICE: 800-841-2222 E-MAIL: ccac@cyclecountry.com 54 QUICKSILVER LAWN MOWER OWNER’S AND OPERATORS MANUAL KIT NUMBER 30-0025 (Briggs Engine) KIT NUMBER 30-0125 (Honda Engine) CUSTOMER MUST RECEIVE A COPY OF THIS OWNERS MANUAL AT TIME OF SALE © 2001 Cycle Country Accessories Corp. Rev.
1701 38TH AVE W PO BOX 229 SPENCER, IA 51301 FAX: 712-262-0248 SERVICE: 800-841-2222 E-MAIL: ccac@cyclecountry.com ONE YEAR LIMITED WARRANTY For the period of one year from the purchase date Cycle Country Accessories Corporation will replace for the original purchaser, free of charge, any part or parts, when found, upon examination by Cycle Country Accessories Corporation, to be defective in material, workmanship, or both.
THANK YOU FOR YOUR PURCHASE OF OUR QUICKSILVER 54 FINISH MOWER ENCLOSED IN THIS KIT IS THE MOWER DECK ASSEMBLY YOU CAN CHOOSE TO MOUNT THE MOWER ON THE FRONT OF YOUR ATV (A) OR PULL THE MOWER BEHIND YOUR ATV (B). A. TO HAVE A COMPLETE FRONT MOUNT MOWER ASSEMBLY, YOU MUST HAVE AT LEAST THREE ITEMS: 1. MODEL SPECIFIC ATTACHING HARDWARE KIT TO ATTACH THE LAWN MOWER/PUSH TUBE TO ATV. (YOU ALREADY HAVE THIS IF YOU HAVE OUR WP-5 OR WP-2000 SNOW BLADE PUSH TUBE SYSTEM.) 2.
BEFORE OPERATING THE QUICKSILVER 54 LAWN MOWER—READ AND UNDERSTAND ALL OPERATING AND ASSEMBLY INSTRUCTIONS COVERED IN THIS MANUAL. WARNING The QUICKSILVER 54 is a powerful cutting machine and is capable of amputating hands and feet and can also throw materials that can cause damage to you or your property. PLEASE READ ALL INSTRUCTIONS IN THIS MANUAL VERY CAREFULLY.
Handle gasoline with care!!! Never remove cap while engine is running. Fill tank outdoors only with engine stopped and cool. Stop engine except when cutting grass. Mow in reverse only after careful observation of entire area behind the lawn mower. DO NOT mow in reverse unless absolutely necessary. OPERATION INSTRUCTIONS THE QUICKSILVER 54 IS DESIGNED TO MOW AT APPROXIMATELY 5 MPH. DO NOT EXCEED 5 MPH WITH THE MOWER ATTACHED TO THE ATV. 1. Check over your ATV to insure that it is in good working order. 2.
replaced if they become bent or chipped from impacting solid objects or when the cutting surface becomes dull from extended use. 10. Check the blade and spindle retaining nuts and bolts at frequent intervals to make sure the blades and spindles remain tight. STARTING – STOPPING 1. To start engine, place throttle in choke position, turn key to start. When engine starts, move throttle to idle position. 2. To stop engine, move throttle or key to stop position.
ASSEMBLY INSTRUCTIONS: DECK & FRAME 1. Disassemble shipping crate sides and top leaving the mower deck and main frame on the crate base. 2. Lift and rotate the main frame, setting it down so the three lift brackets on the main frame are above the three eyebolts in the mower deck. Insert each of the eyebolts up through the brass bushings.
3. Attach and secure the left and right link arms to the main frame using the bolts and bushings provided. NOTE: The link arm goes on the inside of the tab on the main frame. Link arm goes on the inside of the tab. 4. Attach the solenoid-starter relay assembly to the mower tube frame (right side) as shown in picture below. Note: Not included for Honda equipped mowers.
BELT ROUTING AND ADJUSTMENT 1. The spring end-to-end length is set at 5-1/4” from the factory. The spring length MUST BE checked after running 15 minutes and again after mowing for an hour. Check spring length again after a few hours of mowing. After the belt is ‘RUN-IN’, the correct spring length is 4-3/4”-5”. Measurements are taken from the spring ends. See picture below.
OPTIONAL 30-0028 PUSH TUBE ASSEMBLY 1. If you have purchased the optional 30-0028 lawn mower push tube assembly, assemble it at this time as per the instructions enclosed in that package. NOTE: The pivot in that kit is installed on the push tube assembly UPSIDE DOWN FOR PACKAGING PURPOSES. Remove it and reinstall it as shown in the drawing below. 2. Attach the pivot/push tube assembly to the Quicksilver 54 frame as show above. 3.
2. CONTROL MOUNTING: Refer to pictures on following pages, depending on the type of ATV you have. POLARIS COMPOSITE RACK The mounting of the control panel base to the Polaris rack requires the customer to remove the tube rail from the front rack as shown. To mount the controls to the Polaris rack, use: (2) 1/4” x 1-1/16” x 1-5/8” Square U-Bolts (2) 1/4” Flat Washers (2) 1/4” Nylock Nuts Secure the Control Panel Base to the rack as shown above.
To mount the controls to the Kawasaki composite rack, use: (2) 8mm x 50mm bolts (2) 5/16” lock washers (2) 7/8” U-clamp spacers (2) 5/16” flat washers Remove the two hold down bolts as shown on previous page. Place the flat washers and spacers under the control panel base and fasten securely using the lock washer and metric bolt.
10 9 8 7 1 6 11 2 4 6 3 5 11 1 12 Deck Assembly Parts List ITEM NO. QTY. PART NO.
3 4 13 12 11 10 15 14 5 9 8 7 1 6 16 2 Main Frame Assembly Parts List ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 14 QTY. 1 4 4 6 3 3 3 3 6 3 3 3 6 3 4 4 PART NO.
7 6 1 5 2 3 4 Wheel Caster Assembly Parts List ITEM NO. QTY. 1 4 2 4 3 24 4 4 5 4 6 8 7 4 PART NO.
9 8 5 7 6 4 2 3 1 Corner Wheel Assembly Parts List ITEM NO. QTY. 1 2 2 2 3 2 4 2 5 1 6 2 7 4 8 4 9 1 16 PART NO.
21 22 23 20 19 16 7 Use Fine Thread Bolt and Lock Washer for Honda Engine 2 Places 18 17 25 Note: Not included for Briggs engine 13 4 5 4 12 3 11 26 24 2 15 Motor Mount Assembly Parts List NO. QTY. PART NO.
1 8 2 4 7 6 5 3 Belt Cover Assembly Parts List ITEM NO. 1 2 3 4 5 6 7 8 18 QTY. 1 1 6 18 12 6 6 6 PART NO.
8 4 10 7 5 6 1 4 3 9 2 11 14 12 13 Belt Tensioner Assembly Parts List ITEM NO. QTY. PART NO.
1 2 3 4 5 6 7 8 9 10 11 Blade Spindle Assembly Parts List 20 ITEM NO. QTY. 1 9 2 21 3 3 4 3 5 12 6 3 7 3 8 3 9 3 10 3 11 3 PART NO.
10 17 3 16 2 7 9 4 15 8 12 1 Note: Not all parts used in every application 11 5 13 7 Control Panel Assembly Parts List ITEM NO. QTY. PART NO. 1 1 CYC3489 2 1 CYC3490 3 2 PUR1130 4 2 CYC5397 5 2 PUR1348 6 2 PUR1412 7 6 PUR1237 8 4 PUR1265 9 2 PUR1293 10 2 PUR1315 11 2 CYC0848 12 2 PUR1118 13 2 PUR1609 14 2 PUR1607 15 1 PUR1600 16 2 PUR1392 17 2 PUR1063 14 6 DESCRIPTION Control Panel Base Control Panel Cover 1/4" x 3/4" Bolt Clamp Knob 1/4" x 20 Nut Retainer 1/4" x 1-1/16" x 1-5/8" Sq.
1 3 11 4 2 5 7 9 10 6 Note: Items 5-10 are not included with Honda engine. 12 No. 11 for use with Honda engine only Wiring & Cable Assembly Parts List 22 8 ITEM NO. QTY. 1 1 2 1 3 1 4 1 5 2 6 1 7 1 8 2 9 2 10 2 11 1 12 1 PART NO. PUR1549 PUR1601 PUR1548 PUR1374 PUR1119 PUR1598 PUR1550 PUR1589 PUR1237 PUR1265 PUR1390 PUR1546 DESCRIPTION Throttle Cable ATV Wiring Harness LM Wiring Harness Ring Term inal 5/16 8Ga.
Cycle Country Accessories Corporation has been a world-renowned manufacturer of quality ATV products since 1981 and we hope you will enjoy your new Cycle Country accessory.