INSTRUCTION MANUAL FOR MODEL 5, 5C & 5CE CYCLO ORBITAL POLISHER/SANDER Cyclo Toolmakers, Inc · 1740 Skyway Drive · Longmont, CO 80504 · USA
INSTRUCTION MANUAL FOR MODEL 5, 5C & 5CE CYCLO ORBITAL POLISHER/SANDER This instruction manual is furnished with each Cyclo Model 5, 5C & 5CE Electric Polisher/Sander tool. The entire manual should be read carefully before using the Cyclo Polisher/Sander tool and retained for future reference.
SAFETY INSTRUCTIONS WARNING: When using electric tools, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury, including but not limited to the following: -READ ALL INSTRUCTIONS1) GROUNDING INSTRUCTIONS FOR MODEL 5 & 5C The Cyclo Polisher/Sander should be grounded while in use to protect the operator from electric shock.
9) Use Safety Glasses. Always wear eye protection wh en using the tool. Also use face or dust masks if operation is dusty. 10) Do not Abuse Cord. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord away from heat, oil and sharp edges. Do not force sharp bend in cord, especially where it exits the handle and particularly when curling cord for storage. 11) Secure Work. Use clamps or a vise to hold work. It is safer than using your hands and it frees both hands to operate tool.
2) In order to affix the Cyclo bonnets to the twin heads, first disconnect the power cord, then simply turn the polisher upside down and rest it in your lap. Turn the bonnet inside out and place its rubber base squarely on one of the heads. Now, grip the head and the bonnet firmly between both hands, and with the thumbs, turn the edge of the bonnet down over the head. Rotate the head slightly and repeat the step above until the bonnet’s edge is completely over the head.
) If the residue does not wipe off easily, the surface is still not clean. 7) Repeat steps 2-5 as necessary. 8) As the pads become fully impregnated with polish or oxidized paint, they should be removed and washed. Never keep polish in pads overnight. USER MAINTENANCE AND TROUBLESHOOTING Motor: Always be sure the Cyclo polisher/sander is disconnected from the electrical outlet before any inspection or maintenance is performed. The motor is only for the voltage specified on the nameplate.
Bearings: The bearings in the counterweights will loosen slightly with continued long use. This actually improves the action of the tool by allowing the heads to tilt slightly and follow a contoured surface better. These bearings should not be considered defective until they become objectionably noisy at which time the entire polisher should be sent to an authorized Cyclo service center for repair.
CYCLO TOOLMAKERS, INC. ORBITAL POLISHER - SANDER MODEL 5, 5C & 5CE Parts Price List - Effective March 1, 2005 Indicator Number Part Number Price Each Description 1 12-560-ASSY Handle, Plastic Front, Polisher (Unit of Measure = each) $ 11.90 2 50-010 Needle Bearing (unit of measure = each) $ 5.35 3 11-080 Short Shoulder Bolt for Retaining Cover Plate 4 10-020-ASSY Metal Cover Plate 5 20-190 Screw, Handle Retaining $ 0.
34-3 31-030 Strain Relief, Model 5 and 5C (Unit of Measure = ea) $ 2.06 34-4 31-011 Power Cord, Raw, USA Standard $ 5.40 35 30-020 Switch, Double Pole, Single Throw, 230V, Model 5CE 36 30-030 Noise Suppression Capacitor (Unit of Measure = ea) $ 12.25 37 30-040 RFI Power Line Filter 38 31-815 Terminal, Nylon Female Quick Disconnect 40 31-825 Female Connector (Unit of Measure = ea) $ 0.56 41 ** 41 ** 30-320 Field, 230V, 50Hz (Unit of Measure = ea) $ 28.
Part Number Old Part Number 85-110-a 71-110-a Cyclo Accessory Rubber Pad Holder w/Velcro Hook (Unit of Measure = each) 85-030 White Foam Finishing Bonnet (Unit of Measure = each) White Foam Finishing Pad w/Velcro Loop (Unit of Measure = each)STANDARD 72-110-std 72-110 85-085 White Foam Finishing Pad w/Velcro Loop (Unit of Measure = each)PREMIUM 71-120-a 85-035 Green Foam Polishing Bonnet (Unit of Measure = each) Green Foam Polishing Pad w/Velcro Loop (Unit of Measure = each)STANDARD 72-120-std 7
