Repair Manual

STARTING AND CHARGING
16
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STARTER REPAIR
The operation is performed after the starter is dismounted from the vehicle.
D
ISMOUNTING
Dismount: sheet cap and the screw from
the rotor top (A) electric plug (B),
back bearing with brushes support,
stator,attachment nuts of the coupling
relay, take out the rotor and the solenoid.
Check the state of the collector; if the
wear on diameter is higher than 0,5 mm,
grind and then clean the channels.If rotor
is replaced, adjust the fork stroke.
Check: the state of the coupling
mechanism (bendix) and of the brushes the
insulation of the brush support ( + ) the
state of the bushings in the two bearings,
replace them is necessary.
R
EMOUNTING
Lubricate with bearing oil the bushing
of the support bearing and introduce the
rotor of the assembled solenoid with the
coupling fork.
Tighten the attachment nuts of the
solenoid and introduce the fork shaft.
Mount the washers on the rotor in the
following order:
1. The steel washer
2. The textolite washer
Lubricate with bearing oil the collector
bearing bushing.
Mount: stator, collector bearing, spring
(3) and washer (4).
Tighten the attachment screw (A) and
mount the sheet cap.
STARTER
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