Repair Manual

MANUAL GEARBOX
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The checking of the conical distance is performed by means of the CV239 - 01
control device, which materializes the toothed crown axis and by means of a spacer
CV 239 - 02, with the height H = 48,5 mm. The height (H) of the 48,5 mm spacer plus radius
(C) of the device axis of 10 mm represents: 48,5 mm + 10 mm = 58,5 mm.
The distance value (X) measured between the spacer and the pinion face shall be:
X = 59 mm - 58,5 mm = 0,5 mm (when the actual value is A = 59mm).
Attach the right half crankcase on the support, with the separating plane upwards.
Place the secondary shaft.
Place the left (1) half crankcase and tighten it by means of several screws.
Tighten the attachment spacer screws on the half crankcase at the required couple.
Introduce the CV 239 -01 control device.
Place the CV 239 - 02 spacer at the end of
the differential drive pinion
Measure by means of a thickness gauge
the distance ( X) between the spacer and the
device shaft :
1. The distance value measured is smaller
than the normal one (0,5 mm) .In this case,
replace adjustment washer for the distance
between the conical mechanisms with a thinner
one.
2. The distance value measured is bigger than
the normal one (0,5mm).In this case,
replace the adjustment washer for the conical
distance with a thicker one.
The thickness of the adjustment washers is 1,8 - 3,8mm, every 10 hundredths of millimeter.
The measurement of the value ( X) is performed by means of the speedometer endless
screw (G.B. 365 ) or the flange nut (G.B. 51 C ) tightened at the required moment
( 10 -12 daNm).
Take out the checking device.
Dismount : the spacer; the left half crankcase; secondary shaft.
REPAIR
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