Repair Manual

MANUAL GEARBOX
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REPAIR
Replace the annular oil seal from the
differential cap, as follows:
- grease the new annular oil seal with gear
oil 80W90;
- mount the new annular oil seal by slightly
tapping by means of the plastic hammer until it came
into contact with the support shoulder from the
differential cap resulting in this case the dimension
of 6 + 0,5 mm.
Mount the differential cap assembly with a new
lubricated gasket.
Grease de contact surface between the flange
and differential hub with sealing paste LOCTITE
518.
Necessary quantity: 2 ml.
Mount the flange and deflector.
Tighten the screws at the required
moment:
- differential cap - 1,2 daNm;
- differential flange - 2,4 daNm.
Mount the threaded plug (4) for limiting the
stroke.
Mount the control lever (3) and secure with
safety ring (2) (position the end of lever in the notch
of the control shaft.
Check the front transmission engagement and
disengagement.
Mount the vacuum capsule bracket on the
gearbox casing.
Mount the connecting bolt (1) between the
vacuum capsule shaft and the control lever and
secure with the attachment pin.
3
4
2
1
6+/-0,5
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