Specifications

* For a correct regulation of the
distributor channels, install the
thermocouple as close as
possible to the distributor channel
and symmetrical to the heaters.
** Torque socket head cap screws M12 DIN 912 in 12.9 steadily with 25 NM.
(*) Indicative value only – varies with plastic material and shot weights
(Consult
D-M-E if in doubt)
(**) With tubular heater
The Hot-One System
D-M-E Runnerless Molding Systems
65
Manifold layout - steel D-M-E 3 (1.2312) or steel D-M-E 5 (1.2344)
The Hot-One Manifold
EHA nozzles CIA nozzles Gate Mate 4
TM
Mini Gate Mate Osco
®
Valve Gate nozzles Micro Nozzles Multiple Gate nozzles
REF Series Series Series Series Series
GMB GMB
Series Series Series MSP MEP Series 38 Series 60
250 375 625 250 375 50 100 200 MSO MEO MGS MGS
*A min 35 41 64 35 41 35 35 39 65 84 22 20 100 120
*B min 39 51 77 39 51 39 39 47 100 116 23 18 85 105
C min3652663652 52 52 365266 303036 36
(*) G min 46 56 66 56 56 46 46 56 56 66 46 46 70 88
(**) ØL 6,3 9,5 16 6,5 9,5 9,5 9,5 6,3 9,5 16 3,5 3,5 8 8
Dimensions
∆ LD = α x LD1 x ∆T
∆ LD = Expanded nozzle distance
LD1 = Nozzle distance
(from ref. point) in mm
∆T = Processing temperature in °C -
mold temperature
α = For instance
D-M-E steel n° 3 (1.2312) = 0.0000138
Manifold Watt density
Melt temperature Optimal power
T (°C) density (W/Cm
3
)
T≤250 2,0
T≥250 2,5
The Hot-One Manifold - Height recommendations
Series 250, 375, GMB, Micro Series 250, 375, GMB, Micro Series 375, 625 With tubular heaters
When more 'Watt density'
is required
Manifold with heater retainer plates Simple manifold Manifold with heater Solid Manifold Manifold with heater
and single level rectangular heater with single level retainer plates and with dual retainer plates and
heater single level heater level heaters dual level heaters
Ø A
B
M
min 5
8
Min 46
23
Min 66
33
38
19
Min 46
23
BHA M 20 BHA M 24
ABB
6,3 36 40
9,5 46 50
16 46 50
H7
H7
+0
+0,015
M5 for riser pads
**
for flat washer type thermocouple.
Thermocouple location to be on top of manifold when clearance between manifold
and nozzle plate is 6,35 mm ( distance of 6,35 mm to be avoided. )
See chart for required torque
2 end plug set screws required per end plug.
GZx16 or dowel pin
Dowel pin hole for
centre support pad
Ref. point
Bayonet adapter
for thermocouple
1/8-27 NPT
Central
14,27
14,27
In line pattern
12 min
C minB minA min
G min
8
3/8-24 NF
Ø 12,5
Ø L
M6 x 8
Ø 8
Ø L min.
Ø L
Din 74 Km 12
M6 x 8
( 2 per drop )
Set screw torque chart
Thread Nm
M 22 x 1,5 80
M 32 x 1,5 210