USE AND MAINTENANCE MANUAL 275 SUPER CUT 300 SUPER CUT 315 SUPER CUT THOMAS THOMAS S.p.A. - Via Pasubio, 32 - 36033 Isola Vicentina (VI) - Telephone 0444 / 97.61.05 - Fax 0444 / 97.69.34 Registro Imprese 4272//VI 116 REA n.
SUPER CUT Contents Contents ........................................................................ " 2 Ordering spare parts .................................................... " 2 Guarantee ...................................................................... " 2 Machine certification and identification marking ....... " 3 CHAPTER 1 Reference to accident-prevention regulations ........... " 1.1 - Advice for the operator ............................................ " 1.
SUPER CUT Machine certification and identification marking MACHINE LABEL via Pasubio, 32 36033 ISOLA VIC.
SUPER CUT 1 REFERENCETO ACCIDENTPREVENTION REGULATIONS This machine has been built to comply with the national and community accident-prevention regulations in force. Improper use and/or tampering with the safety devices will relieve the manufacturer of all responsibility. 1.1 - Advice for the operator - Check that the voltage indicated on the plate, normally fixed to the machine motor, is the same as the line voltage.
SUPER CUT 3 TECHNICAL CHARACTERISTICS 3.1 - Table of cutting capacity and technical details 275 SUPER CUT 300 SUPER CUT 0° 85 70 95 x 60 0° 90 75 100 x 65 45° DX - SX 72 65 75 x 60 45° DX - SX 80 70 80 x 60 1,1 ÷ 1,5 2-speed three-phase electric motor KW 1,2 ÷ 1,6 1-speed single-phase electric motor KW 1,5 1-speed single-phase electric motor KW 1,5 Max. electric absorption KW 1,55 Max.
SUPER CUT 4 MACHINE DIMENSIONS TRANSPORT INSTALLATION DISMANTLING 4.1 - Transport and handling of the machine 315 SUPER CUT If the machine has to be shifted in its own packing, use a forklift truck or sling it with straps as illustrated. 0° 95 82 110 x 70 45° DX - SX 90 80 85 x 70 2-speed three-phase electric motor KW 1,3 ÷ 1,9 1-speed single-phase electric motor KW 1,5 Max. electric absorption KW 1,95 Oil-bath reduction unit i 34 : 1 Max. blade diameter mm 315 Min.
SUPER CUT 4.4 - Instructions for electrical connection - The machine is not provided with an electric plug, so the customer must fit a suitable one for his own working conditions: 1 - WIRING DIAGRAM FOR THREE-PHASE MACHINE SOCKET FOR A 16A PLUG R = L1 S = L2 T = L3 PE = GND 2 - WIRING DIAGRAM FOR THE SINGLE-PHASE SYSTEM SOCKET FOR A 16A PLUG = L1 = L2 = PE 4.5 - Instructions for assembly of the loose parts and accessories Fit the - part. - part. - part. - part.
SUPER CUT 5.3 - Bed 6 - Support structure for the OPERATING HEAD (rotating arm for gradual cutting, with respective blocking system), the VICE, the BAR STOP, the material support ROLLER and the housing for the cutting coolant TANK. 4 5 7 and that sufficient coolant is coming out. 6 DESCRIPTION OF THE OPERATING CYCLE Before operating, all the main organs of the machine must be set in optimum conditions (see the chapter on “Regulating the machine”). 6.
SUPER CUT 7.3 - Cutting angle adjustment - Release lever ( 1 ), rotate the cutting head and make sure that the wanted cutting angle perfectly meets with the reference index before locking with the lever ( 1 ). 8 ROUTINE AND SPECIAL MAINTENANCE THE MAINTENANCE JOBS ARE LISTED BELOW, DIVIDED INTO DAILY, WEEKLY, MONTHLY AND SIX-MONTHLY INTERVALS. IF THE FOLLOWING OPERATIONS ARE NEGLECTED, THE RESULT WILL BE PREMATURE WEAR OF THE MACHINE AND POOR PERFORMANCE. 8.
SUPER CUT dera-tions and common sense, so as to achieve an optimum condi-tion that does not require countless operations to prepare the machine when there are many variations in the job to be performed.The various problems that crop up from time to ti-me will be solved more easily if the operator has a good know-ledge of these specifications. 8.6 - Oil disposal The disposal of these products is controlled by strict regulations.
SUPER CUT 9.3 - Teeth pitch As already stated, this depends on the following factors: - hardness of the material - dimensions of the section - thickness of the wall. S (MM) S S S PICTH up to 2 4-6 2÷5 8 5 ÷ 10 8 over 10 8 up to 20 8 20 ÷ 50 10 SHAPE B shaped C solid C solid C solid C solid C solid SPEED 2 Tooth shape The profile of the toothing depends on the size, shape and thickness of the section to be cut, either straight or at an angle.
SUPER CUT Tubes and beams 0,025. D R = 300-600 N/mm2 Tubes and beams 0,05.
SUPER CUT 10 MACHINE COMPONENTS 10.
SUPER CUT REFERENCE N° N° RIFERIMENTO REFERENCE N° N° RIFERIMENTO DESCRIPTION DENOMINAZIONE DESCRIPTION DENOMINAZIONE DESCRIPTION DESCRIPTION 77 Ring SM 35-47-7 118 78 Blade shaft 119 Bearing 6205 2Z 79 Pin 120 Ring seeger Ø 25E 80 Blade 121 Fan 81 Shaft flange stakes 122 Screw M4 82 Screw M12 123 Fan cover 83 Fixed blade guard 124 Bearing 609 125 Pump connection box 84 85 126 86 Coolant distributor 127 Screw M5 87 Coolant tube 128 Coolant pump 88 Grain M6 129 Wa
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SUPER CUT LEGENDA 140 141 142 143 144 145 Auxiliary relay Remore control switch Fuse carrier Transformer Socket connector Plug connector 142 140 141 143 144 145 146 147 149 148 LEGENDA 146 147 148 149 16 Speed switch Reset button Emergency push button Electric components box
CODE M1 XP XS QS C FU1 FU2 TC1 DESCRIPTION Disk motor Socket Plug Isolating switch Condenser Fuse cartridge Fuse cartridge Transformer V 230/50 Hz DESCRIPTION Microswitch Mushroom button Luminous button Pilot lamp Auxiliary relay Remote-control switch Thermal probe CODE SQ1 SB1 SB2 HL KA KM ST1 CIRCUIT DIAGRAM SINGLE-PHASE SUPER CUT 11 WIRING DIAGRAMS 17
SIGLA M1 XP XS SA FU1 FU2 TC1 V 400 / 50 Hz DESCRIZIONE Motore disco Presa Spina Commutatore Cartuccia fusibile Cartuccia fusibile Trasformatore DESCRIZIONE Microinterruttore Pulsante a fungo Pulsante luminoso Lampada spia Relè ausiliario Teleruttore Sonda termica SIGLA SQ1 SB1 SB2 HL KA KM ST1 CIRCUIT DIAGRAM THREE-PHASES SUPER CUT
SUPER CUT 12 TROUBLESHOOTING This chapter lists the probable faults and malfunctions that could occur while the machine is being used and suggests possible remedies for solving them. The first paragraph provides diagnosis for TOOLS and CUTS, the second for ELECTRICAL COMPONENTS. 12.1 - Blade and cut diagnosis FAULT PROBABLE CAUSE REMEDY TOOTH BREAKAGE Too fast advance Decrease advance, exerting less cutting pressure Change disk speed and/or diameter.
SUPER CUT FAULT DISK VIBRATION PROBABLE CAUSE REMEDY Incorrect emulsion of the lubricating refrigerant Check the percentage of water and oil in the emulsion. Wrong tooth pitch Choose a suitable disk. See Chapter “Material classification and choice of disks” . Choose a suitable disk. See Chapter “Material classification and choice of disks” in the paragraph on Type of disks. Check the gripping of the part. Unsuitable tooth profile Ineffective gripping of the part in the vice.
SUPER CUT 12.2 - Electrical components diagnosis FAULT PROBABLE CAUSE REMEDY THE GREEN PILOT LIGHT “HL” DOES NOT LIGHT UP Fused lamp Power supply Change it. Check: - phases - cables - socket - plug Voltage must arrive upstream from the fuses. Check for efficiency. Identify and eliminate. It must be turned to position 1 or 2. Ensure that it is off and that its contacts are unbroken. Check mechanical efficiency.
SUPER CUT 14 OPTIONAL 14.1 - Pneumatic vice - System for clamping material during the cutting operations, with an automated pneumatic device. It is provided with an anti-burr device for blocking the part of the piece that has been cut off. 2 1 1 14.2 - Connection to the pneumatic system - Connect the tube of the pneumatic system to the filter unit part ( 1 ) and check that the pressure gauge part ( 2 ) shows a pressure of 6 - 7 BAR, sufficient to ensure optimum functioning of the device.
SUPER CUT NOTES: _________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________
SUPER CUT THOMAS S.p.A. - Via Pasubio, 32 - 36033 Isola Vicentina (VI) - Telephone 0444 / 97.61.05 - Fax 0444 / 97.69.
