Dannmar Equipment 646 Flinn Avenue, Suite A Moorpark, CA 93021 Tel: 1-877-432-6627 www.dannmar.com Dannmar R EQUIPMENT DRJ-6 USER MANUAL COMMERCIAL GRADE ROLLING BRIDGE JACK Rev G 07272016 P/N 199832 PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION AND OPERATON YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS.
6,000 POUND CAPACITY, COMMERCIAL GRADE ROLLING BRIDGE JACK READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION RECORD THE PRODUCT INFORMATION HERE WHICH IS LOCATED ON THE SERIAL NUMBER DATA PLATE. Model # Date of Mfg. Serial # ________________ ________________ ________________ This information is required when calling for parts or warranty issues.
IMPORTANT NOTICE ! OWNER’S RESPONSIBILITY To maintain the jack and user safety, the responsibility of the owner is to read and follow these instructions: Do not attempt to install this jack if you have never been trained on basic automotive lift installation procedures. Never attempt to lift components without proper lifting tools such as forklift or cranes. Stay clear of any moving parts that can fall and cause injury.
TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Definitions of Hazard Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Owner’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Before You Begin . . . . .
DANGER ! Failure to follow danger, warning, and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property. INSTALLER / OPERATOR PLEASE READ AND FULLY UNDERSTAND. BY PROCEEDING YOU AGREE TO / CERTIFY THE FOLLOWING. Please read entire manual prior to installation. Do not operate this machine until you read and understand all the dangers, warnings and cautions in this manual.
INTRODUCTION 1. Carefully remove the crating and packing materials. CAUTION! Be careful when cutting steel banding material as items may become loose and fall causing personal harm or injury. IMPORTANT SAFETY INSTRUCTIONS ! Read these safety instructions entirely! IMPORTANT NOTICE ! Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures. Never attempt to lift components without proper lifting tools such as forklift or cranes.
t t t Hex-Key / Allen Wrench Set Medium Crescent Wrench Shop Crane or other heavy lifting device TOOLS REQUIRED t t t Medium Flat Screwdriver Tape Measure: @ 25 Foot Air Fitting (to connect air supply) NOTE: An air supply (20 CFM (.57 M³/MIN.) AND 100 PSI / 7 BAR MINIMUM) will be required for operation. IMPORTANT NOTE! These instructions must be followed to ensure proper installation and operation of your Rolling Bridge Jack.
STEP 3 (Adjusting Lift / Jack Orientation) 2. If adjustable, adjust the Runway of the lift to the desired width. Be sure to check the specifications of the lift and the Rolling Bridge Jacks to be sure that the Rolling Bridge Jack can be adjusted to the desired Runway width. (See Fig. 3.1 & 3.2) 1. Following the manufacturer’s instructions in the lift manual, lower the lift to the ground.
Fig. 3.
STEP 4 (Installing Jack on Rails) WARNING! Read and understand all instructions before using this jack. Adjust rolling jack telescoping ends until rollers rest securely on runway tracks as shown. NEVER use rolling jack unless safety bracket is installed. REMAIN CLEAR of elevated rolling jack unless visual confirmation is made that jack rollers are secure on runway tracks. BE CAREFUL WHEN ADJUSTING ROLLING JACK OR LIFT RUNWAYS to prevent rolling jack from becoming separated from runway tracks.
1. Remove the thread protector from the air inlet of the Pump. Select and install the threaded fittings (not supplied) which are compatible with your air supply. The air supply should be 20 CFM (.57 M³/MIN) and 100 PSI (7 BAR) to obtain the rated hydraulic pressure. Air Supply should be regulated to a maximum of 125 PSI (8.6 BAR) (See Fig. 5.1) Fig. 5.1 Fig. 4.5 Safety Bracket M6 nuts, bolts and washers 8. Repeat the process for the other Rolling Bridge Jack if installing in pairs. 9.
3. Depress the Pedal on the lifting end to raise the Jack through the full range of the Jack. (See Fig. 6.1) 1. Raise the lift up so that the Safety is off the Safety Stop Pin. Fig. 6.1 2. Flip the Safety Handle up Off the Safety Stop Pin. (See Fig. 6.3) Fig. 6.3 Under certain circumstances it may be necessary to prime the Air Hydraulic Pump Unit. Refer to the manual that came with the pump for these instructions. 3. Press the Pedal on the lowering end.
STEP 7 (Operation) 1. Load the vehicle on the lift following the manufacturer’s instructions. DANGER! To raise vehicle on Rolling Bridge Jack: 2. Position vehicle tires in the center of each runway. VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING WORK AREA. Suspension components used on this Jack are intended to raise and lower Jack only and are not meant to be load holding devices.
Fig. 7.3 4. Push the Lowering side of the Pedal on the Air Hydraulic Pump until the lift has descended completely. When lowering the lift PAY CAREFUL ATTENTION that all personnel and objects are kept clear. ALWAYS keep a visual line of site on the lift AT ALL TIMES.
WEEKLY MAINTENANCE Fig. 7.6 1. Check oil level in Pump and fill if necessary. To check oil level remove vented fill cap. Technician should visibly be able to see the oil level inside the hole. Insert a dip-stick or piece of plastic into the tank until it hits the bottom. Remove the stick and measure the amount. The oil level should be 3 3/8” to 3 ½” inches deep. (See Fig 7.4) Fig. 7.4 Vented Fill Cap Fig. 7.7 2. Lubricate all rollers with general purpose oil or WD-40. 2.
ROLLING BRIDGE JACK SAFETY LABEL PLACEMENT GUIDELINES WARNING! THESE SAFETY LABELS ARE PROVIDED FOR THIS PRODUCT FOR THE PROTECTION OF THE OPERATOR AND ANY PERSON(S) WORKING NEAR THE LIFT. THE SAFETY STICKERS MUST BE INSTALLED AS PER THE INSTRUCTIONS BELOW, PRIOR TO THE COMPLETION OF INSTALLATION. FAILURE TO PROPERLY INSTALL WARNING LABELS COULD FAIL TO WARN AND LEAD TO SERIOUS PERSONAL INJURY OR DEATH TO OPERATOR OR BYSTANDER OR DAMAGE TO PROPERTY.
Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can ensure that your shop is profitable, productive and safe. Safe operation of automotive lifts requires that only trained employees should be allowed to use the lift.
t DO NOT leave the controls while the lift is still in motion. t DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. t DO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered. t REMAIN CLEAR of lift when raising or lowering vehicle. t DO NOT rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift.
OPTIONAL INTEGRATED AIRLINE KIT FOR ROLLING BRIDGE JACKS Airline Kit / Rolling Bridge Jack Installation Part # 17057064 NOTE: Holes in the runways for the integrated airline kit may have been an optional modification on some lift Contact Dannmar Technical Support for assistance 1-877-432-6627
FOR PARTS OR SERVICE CONTACT: Dannmar Equipment, Inc. 646 Flinn Ave. Suite A Moorpark, CA. 93021 Tel: 877-432-6627 Fax: 805-530-1909 www.dannmar.
