C-BOX 100 Installation Manual
C-BOX 100 Installation Manual
C-BOX 100 INSTALLATION MANUAL
DATALOGIC S.p.A. Via Candini 2 40012 - Lippo di Calderara di Reno Bologna - Italy C-BOX 100 Ed.: 09/2003 ALL RIGHTS RESERVED Datalogic S.p.A. reserves the right to make modifications and improvements without prior notification. Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.
CONTENTS GUIDE TO INSTALLATION ........................................................................ iv GENERAL VIEW .......................................................................................... v SAFETY PRECAUTIONS........................................................................... vii Power Supply...............................................................................................vii 1 1.1 1.2 GENERAL FEATURES .............................................................
GUIDE TO INSTALLATION The following can be used as a checklist to verify all of the steps necessary for complete installation of the C-BOX 100. 1) Read all information in the section "Safety Precautions" at the beginning of this manual. 2) Correctly position and mount the C-BOX 100 within the reach of the barcode scanner cable, according to the information in paragraph 2.3. 3) Provide correct system cabling according to the signals necessary for your application (see all sub-paragraphs under 2.4).
GENERAL VIEW C-BOX 100 3 1 2 Figure A 1 25-pin scanner connector 2 Compression connectors 3 Cover screws (4) v
C-BOX 100 3 4 5 6 7 2 8 1 9 Figure B 10 1 Power switch (ON/OFF) 2 Chassis grounding selector 3 20 mA C.L.
SAFETY PRECAUTIONS POWER SUPPLY ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT - This product is intended to be installed by Qualified Personnel only. The C-BOX 100 is intended to be supplied by an NEC Class 2 power source, rated 10-30 V, minimum 0.50 A. CAUTION The overall value of power consumption of the system (C-BOX 100 + scanner) is given by adding the scanner power consumption to that of the C-BOX 100.
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GENERAL FEATURES 1 1.1 1 GENERAL FEATURES DESCRIPTION The C-BOX 100 is a connection box which can be used as an accessory of the Datalogic scanners to perform the following functions: • Facilitate the connection of the scanner signals using a spring clamp connector. The C-BOX 100 mechanical dimensions are 167 x 115 x 40 mm (6.57 x 4.53 x 1.57 in.). It weighs about 320 g. (11.29 oz). Electrical connection is provided through spring clamp terminal blocks inside the CBOX 100.
C-BOX 100 2 2 2.
INSTALLATION 2.2 2 OPENING THE DEVICE To install the C-BOX 100 or during normal maintenance, it is necessary to open it by unscrewing the four cover screws: The C-BOX 100 must be disconnected from the power supply during this operation. CAUTION Figure 2 - Opening the C-BOX 100 It is possible to perform the following operations: • Proceed with the cable connections (see paragraph 2.4.2). • Mount the C-BOX 100 to a wall or panel.
C-BOX 100 2 2.3 MECHANICAL INSTALLATION The diagram below gives the overall dimensions of the C-BOX 100 and may be used for its installation.
INSTALLATION 2 C-BOX 100 can be installed to operate in different positions. The two screw holes inside the housing of the C-BOX 100 are for mechanical fixture (Figure 4). To mount the C-BOX 100: 1) Open the C-BOX 100 by unscrewing the 4 cover screws. If necessary, using the two mounting holes inside the device as a pattern, mark the panel with an appropriate object and then drill two holes in the panel.
C-BOX 100 2 2.4 ELECTRICAL CONNECTIONS AND SETUP The following figure shows the typical layout. The dotted line in the figure refers to an optional hardware configuration. PC Scanner Auxiliary Interface SCANNER TX DATA EXT TRIG G OOD READ POWER ON System Cables Figure 5 – System Layout A PC can be quickly connected to the C-BOX 100 (and consequently to the scanner auxiliary interface) through the internal 9-pin connector.
INSTALLATION 2.4.1 2 Power Supply Power is supplied to the C-BOX 100 through the pins provided on the spring clamp connector. The power switch (see Figure 6) switches the power supply ON or OFF for both the C-BOX 100 and the connected scanner.
C-BOX 100 2 2.4.2 System Wiring The connection and wiring procedure for C-BOX 100 is described as follows: 1) Open the C-BOX 100 as described in paragraph 2.2. 2) Verify that the C-BOX 100 power switch is off (see Figure 6). 3) Unscrew the compression connectors and pass all the system cables through them into the C-BOX 100 housing. 4) To connect the power and input/output signals: • Prepare the individual wires of the system cables by stripping the insulation back approximately 1 cm.
INSTALLATION Pin 1, 3, 5 2, 4, 6 7, 8 *9, 13 20, 40 35 37 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 38 *39 *11, 15 *12, 16 17 18 *10, 14, 19 2 Name VS GND EARTH GROUND RS485 CABLE SHIELD RESERVED TX AUX RX AUX DS2100 DS4300 DS1100 DS6XXX MATRIX-2XXX DS2400 DS4600/A DS2200 (MATRIX-1XXX) OUT1+ OUT1+ OUT1+ OUT1+ OUT1+ (NC) OUT REF OUT1IO REF OUT1OUT1- (NC) OUT2+ OUT2+ OUT2+ OUT2+ OUT2+ (NC) OUT REF OUT2IO REF OUT2OUT2- (NC) NC RESERVED NC OUT 3A OUT3+ NC RESERVED IN1OUT 3B OUT3EXT TRIG+ EXT TRIG+ EXT T
C-BOX 100 2 NOTE 2.4.3 Grounding varies according to the scanner connected to the C-BOX 100: for DS2XXX scanners, pins 10, 14 and 19 (SGND MAIN) are internally connected to pin 39 (SGND); for DS4XXX scanners, pins 10, 14 and 19 (SGND MAIN) are internally connected to pin 39 (SGND); for DS6XXX scanners, the SGND MAIN pins are isolated (GND MAIN_ISO).
INSTALLATION 2.4.4 2 Scanner Selection The following figure indicates the correct switch position for each type of scanner. DS1100 DS2200 A B Other Devices Figure 10 - Scanner Selection The switch S3 must be set to A only when a DS1100 or a DS2200 scanner (10-30 V version) is connected. For all the other scanners the switch S3 must be set to B. 2.4.
C-BOX 100 2 2.4.6 OM4000 Jumper Settings J2 J1 Figure 12 - OM4000 Jumpers These jumpers allow connection to the EXT TRIG signals on separate spring clamp terminals for applications which use the OM4000 Oscillating Mirror in Trigger Mode. They are used together and have the following significance: when a jumper is in the J1 position (see Figure above) pin 40 is connected to pin 27 (EXT TRIG+); a jumper in J2 position connects pin 20 to pin 28 (EXT TRIG-).
INSTALLATION 2.5 2 9-PIN SCANNER AUXILIARY SERIAL INTERFACE The scanner auxiliary serial interface available on the internal 9-pin connector can be used either for configuration through WinHost or for data monitoring. The details of the connector pins are indicated in the following table: Figure 13 - 9-pin Male Connector 9-pin connector pinout Pin 1 2 3 4 5 6 9 Name 7 8 CTSA RTSA Auxiliary Handshake RS232 Auxiliary Handshake RS232 DS4300 - DS4600/A 7 8 SGND AUX GND 7 8 N.C. N.C. 7 8 GND N.C.
C-BOX 100 3 3 TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply voltage Power consumption Max current consumption (short circuit protection on 25-pin connector) 10 to 30 Vdc* 0.5 W + scanner power consumption (see related manual) 2 to 2.5 A USER INTERFACE LED indicators Power on LED (green) Power polarity error LED (red) PHYSICAL FEATURES Mechanical dimensions Weight 167 x 115 x 40 mm (6.57 x 4.53 x 1.57 in.) about 320 g. (11.29 oz.
DATALOGIC S.p.A.
