MATRIX 410™ Reference Manual
Datalogic Automation S.r.l. Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy Matrix 410™ Reference Manual Ed.: 03/2014 © 2010 – 2014 Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest extent under U.S. and international laws. Copying, or altering of this document is prohibited without express written consent from Datalogic Automation S.r.l. Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U.
CONTENTS REFERENCES ............................................................................................................ vi Conventions ................................................................................................................. vi Reference Documentation ........................................................................................... vi Support Through The Website ..................................................................................... vi Patents........
3 3.1 3.2 3.3 INSTALLATION ......................................................................................................... 47 Package Contents ...................................................................................................... 47 Mechanical Dimensions .............................................................................................. 48 Mounting and Positioning Matrix 410™ ...................................................................... 51 4 4.1 4.1.1 4.2 4.2.
7.2.2 7.2.3 7.3 7.4 1D (Linear) Codes .................................................................................................... 110 2D (Bi-dimensional) Codes ....................................................................................... 112 Matrix 410 655-0x0 Reading Features ..................................................................... 114 Maximum Line Speed and Exposure Time Calculations .......................................... 114 8 8.1 8.2 8.3 8.3.1 8.4 8.4.1 8.4.2 8.4.
REFERENCES CONVENTIONS This manual uses the following conventions: "User" refers to anyone using a Matrix 410™ reader. "Reader" refers to the Matrix 410™ reader. "You" refers to the System Administrator or Technical Support person using this manual to install, configure, operate, maintain or troubleshoot a Matrix 410™ reader.
COMPLIANCE For installation, use and maintenance it is not necessary to open the reader. Only connect Ethernet and dataport connections to a network which has routing only within the plant or building and no routing outside the plant or building.
HANDLING The Matrix 410™ is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed, however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage. avoid that the readers are dropped (exceeding shock limits). do not fine tune the positioning by striking the reader or bracket.
do not weld the reader into position which can cause electrostatic, heat or reading window damage. do not spray paint near the reader which can cause reading window damage.
GENERAL VIEW Matrix 410™ 3 2 1 4 5 2 7 2 8 10 6 9 Figure A 1 Device Class Label 6 HMI X-PRESS™ Interface 2 Mounting Holes (12) 7 "POWER ON" LED 3 Lens Cover 8 Power - Serial Interfaces - I/O Connector 4 Lens (separate accessory) 9 Ethernet Connector (Ethernet Models Only) 5 Internal Illuminator (separate accessory) 10 Ethernet Connection LED (Ethernet Models Only) x
RAPID CONFIGURATION 1 1 RAPID CONFIGURATION STEP 1 – ASSEMBLE THE READER The first step to perform is to assemble the accessories that make up the Matrix 410™ reader1. The lens and either an internal or an external illuminator must be used. This procedure shows an internal illuminator. Matrix 410™ must be disconnected from the power supply during this procedure. CAUTION 1. In a dust-free environment, remove the Matrix 410™ Lens Cover by unscrewing it.
MATRIX 410™ REFERENCE MANUAL 1 Required Accessories The following table shows the correct lens/illuminator combinations to be used for Matrix 410™ imager assembly. For more information see the Application Note on illuminator selection on the mini-DVD. Lenses Internal Illuminators Part Number Name 93ACC1793 LNS-1006 * C-Mount Lens Type 6 mm 93ACC1794 LNS-1109 9 mm 93ACC1795 LNS-1112 12.
RAPID CONFIGURATION 1 VisiSet™ Illuminator Management Procedure 1. Connect the reader to VisiSet™ as described in the Quick Reference Guide. 2. In the VisiSet™ Tools menu click the "Set Lighting System Part Number" item and select the Illuminator being used from the list. 3. Click OK and wait until VisiSet™ resets. You can confirm by selecting the "Get Lighting System Part Number" item from the same menu.
MATRIX 410™ REFERENCE MANUAL 1 CBX100/CBX500 Pinout for Matrix 410™ The table below gives the pinout of the CBX100/CBX500 terminal block connectors.
RAPID CONFIGURATION 1 STEP 3 – MOUNT AND POSITION THE READER 1. To mount the Matrix 410™, use the mounting brackets to obtain the most suitable position for the reader. Two of the most common mounting configurations are shown in the figures below. Other mounting solutions are provided in par. 3.3. Pitch Tilt Figure 4 –Positioning with Mounting Bracket (Back) Pitch Skew Figure 5 –Positioning with Mounting Bracket (Side) 2.
MATRIX 410™ REFERENCE MANUAL 1 3. Refer to the Reading Features table in chp. 7 for FOV calculation and minimum distance requirements according to the base/lens combination used for your application. For Matrix 410 655-0x0 models see the Reading Features Table. NOTE Rapid Configuration of the Matrix 410™ reader can be made either through the X-PRESS™ interface (steps 4-6) which requires no PC connection, or by using the VisiSet™ Setup Wizard (steps 7-8). Select the procedure according to your needs.
RAPID CONFIGURATION 1 If necessary you can use the Fine Focusing Tool in the VisiSet™ Setup Wizard for fine focusing. See Step 8. NOTE Blue Diamond™ in focus FOV Your reader can have one of the above types of Blue Diamonds™. Figure 8 – Focus Function Using Blue Diamonds™ 6. Exit the Focus function by pressing the X-PRESS™ push button once. The Blue Diamonds™ turn off. 7. Replace the lens cover, screwing it tightly to the base.
MATRIX 410™ REFERENCE MANUAL 1 Setup 5. Enter the Setup function by pressing and holding the X-PRESS™ push button until the Setup LED is on. 6. Release the button to enter the Setup function. The Setup LED will blink until the procedure is completed. The Setup procedure ends when the Image Acquisition parameters are successfully saved in the reader memory, the Setup LED will remain on continuously and Matrix 410™ emits 3 high pitched beeps.
RAPID CONFIGURATION 1 STEP 6 – X-PRESS™ CONFIGURATION Once Matrix 410™ has calibrated image density, you can configure it for optimal code reading relative to your application. This configuration can be performed either through the XPRESS™ Interface or the VisiSet™ configuration program. Locate 1. Enter the Focus function by pressing and holding the X-PRESS™ push button until the Focus LED is on. 2. Release the button to enter the Focus function. The Blue Diamonds™ turn on. 3.
MATRIX 410™ REFERENCE MANUAL 1 Learn 8. Enter the Learn function by pressing and holding the X-PRESS™ push button until the Learn LED is on. 9. Release the button to enter the Learn function. The Learn LED will blink until the procedure is completed. The Learn procedure ends when the Image Processing and Decoding parameters are successfully saved in the reader memory, the Learn LED will remain on continuously, the Green Spot is activated and Matrix 410™ emits 3 high pitched beeps3.
RAPID CONFIGURATION 1 STEP 7 – INSTALLING VISISET™ CONFIGURATION PROGRAM VisiSet™ is a Datalogic reader configuration tool providing several important advantages: Setup Wizard for rapid configuration and new users; Defined configuration directly stored in the reader; Communication protocol independent from the physical interface allowing to consider the reader as a remote object to be configured and monitored.
MATRIX 410™ REFERENCE MANUAL 1 CAUTION In order for VisiSet™ to correctly manage the illuminator parameters, in the VisiSet™ Tools menu click the "Set Lighting System Part Number" item and select the Illuminator being used from the list. Click OK and wait until VisiSet™ resets. You can confirm by selecting the "Get Lighting System Part Number" item from the same menu. STEP 8 – CONFIGURATION USING SETUP WIZARD The Setup Wizard option is advised for rapid configuration or for new users.
RAPID CONFIGURATION 1 3. Press the "Positioning" button. The reader continuously acquires images and gives visual feedback in the view image window. Select the largest code from the chart that completely fits into the view image window. The Setup Wizard now shows four delimiters (red points) in the acquired images which indicate the region in which the calibration algorithm is active. Move the reader (or code) to center it.
1 MATRIX 410™ REFERENCE MANUAL 5. Press the "Fine Focusing" button to activate the Fine Focusing Tool. The reader continuously acquires images and gives visual feedback on the focusing quality in the Focusing Tool window. Rotate the Focusing ring on the lens. The Current Focus Quality Bar (green) together with the vertical optimal focus line (green) increase together until the optimal focus is reached; the vertical optimal focus line stops.
RAPID CONFIGURATION 1 Tighten the Locking Knobs on the lens and press the "Close" button to return to the Setup Wizard. 6. Select a Code Setting Mode choice and press the "Code Setting" button. Using the Grade A Barcode Test Chart, this step performs image density calibration in order for Matrix 410™ to function correctly and to the fullest extent of its capabilities. The Setup Result section of the Setup Wizard window shows the code type results and the image density calibration settings. 6 7.
MATRIX 410™ REFERENCE MANUAL 1 3 4 6 Setup Result 8. Select a Saving Options choice and press the "Save" button. 9. Close the Setup Wizard. NOTE 16 If your application has been configured using the VisiSet™ Setup Wizard, your reader is ready. If necessary you can use VisiSet™ for advanced reader configuration.
RAPID CONFIGURATION 1 STEP 9 – TEST MODE Use a code suitable to your application to test the reading performance of the system. 1. Enter the Test function by pressing and holding the X-PRESS™ push button until the Test LED is on. 2. Release the button to enter the Test function. Once entered, the Bar Graph on the five LEDs is activated and if the reader starts reading codes the Bar-Graph shows the Good Read Rate. In case of no read condition, only the STATUS LED is on and blinks.
1 MATRIX 410™ REFERENCE MANUAL FOCUSING MATRIX 410 655-0X0 MODELS (OPTIONAL) Matrix 410 655-0x0 models are pre-assembled at the factory and have a pre-set focus distance of 1080 mm. These factory settings allow the 655-0x0 model to be positioned and calibrated without performing Focusing and Image Density steps. If necessary, the focus can be changed but not the Diaphragm setting which is fixed at F/11. To change the Focus Distance for these models, follow the procedure below.
RAPID CONFIGURATION 1 Blue Diamond™ in focus FOV Your reader can have one of the above types of Blue Diamonds™. Figure 18 – Focus Function Using Blue Diamonds™ 7. Exit the Focus function by pressing the X-PRESS™ push button once. The Blue Diamonds™ turn off. 8. Replace the lens cover, screwing it tightly to the base.
MATRIX 410™ REFERENCE MANUAL 1 ADVANCED READER CONFIGURATION For further details on advanced product configuration, refer to the VisiSet™ Help On-Line. The following are alternative or advanced reader configuration methods: Advanced Configuration Using VisiSet™ Advanced configuration can be performed through the VisiSet™ program by selecting Device> Get Configuration From Temporary Memory to open the Parameter Setup window in off-line mode.
INTRODUCTION 2 2 INTRODUCTION 2.1 PRODUCT DESCRIPTION Matrix 410™ is a Datalogic industrial compact 2D imager designed and produced to be a high performance affordable solution for both linear and two-dimensional code reading applications. Matrix 410™ uses imaging technology and provides complete reading system functions by integrating image capturing, decoding and communicating in a single compact and versatile product.
2 MATRIX 410™ REFERENCE MANUAL Standard Application Program A Standard Application Program is factory-loaded onto Matrix 410™. This program controls code reading, data formatting, serial port and Ethernet interfacing, and many other operating and control parameters. It is completely user configurable from a Laptop or PC using the dedicated configuration software program VisiSet™, provided on Mini-DVD with the reader.
INTRODUCTION 2 Ease of Setup Quick installation without PC by using X-PRESS™ interface for easy and intuitive setup Blue Diamonds™ aiming and focusing system Automatic Imager calibration and Code Settings Calibration Tool to verify exact code positioning in the Field of View and to maximize the reading performance Windows-based VisiSet™ software to configure the reader parameters via PC serial or Ethernet interface User-defined database of Image Acquisition Settings (parameter sets) Smart Fast Bracket Ea
2 MATRIX 410™ REFERENCE MANUAL Industrial Strength Industrial compact 2D reader Rugged full metal construction Sealed circular connectors IP67 protection class 50 °C max operating temperature Supply voltage ranges from 10 to 30 Vdc The reader is particularly suitable for industrial environments where protection against harsh external conditions is required.
INTRODUCTION 2 2.
MATRIX 410™ REFERENCE MANUAL 2 2.3 ID-NET™ The ID-NET™ network is a built-in high-speed interface dedicated for high-speed reader interconnection. ID-NET™ is in addition to the Main and Auxiliary serial interfaces. The following network configurations are available: ID-NET™ M/S Synchronized: Single station – multiple readers ID-NET™ interface allows local connection of multiple readers reading different sides of the same target.
INTRODUCTION 2 ID-NET™ M/S Multidata: Multiple stations – single reader ID-NET™ interface allows connection of readers reading objects placed on independent conveyors. All readers are typically located far away from each other and they use a dedicated presence sensor. At the end of each reading phase, each reader transmits its own data message to the host. Thanks to ID-NET™, data collection among readers is accomplished at a high speed without the need of an external multiplexing device.
2 MATRIX 410™ REFERENCE MANUAL 7. Configure the other device parameters via VisiSet™ [Operating Mode, Calibration, Data Collection parameters, etc.]. 8. The Slave device is now Configured. Physically connect it to the Master/Slave network. If using the CBX connection box equipped with a BM100 Backup module, you can perform Device Backup at the Slave (see par. 2.4 for details). The Slave device is now Configured. Repeat these steps for each Slave reader in the IDNET™ network. Configuration of Master 1.
INTRODUCTION 2.3.2 2 ID-NET™ Slave Management Through Master When an ID-NET™ layout has already been configured, it is possible to modify the configuration of any Slave from VisiSet through the Master. 1. Connect a PC equipped with VisiSet™ to the Main, or Auxiliary interface of the Master reader. 2. Launch VisiSet™ and connect to the Master reader. 3.
MATRIX 410™ REFERENCE MANUAL 2 2.4 EXTERNAL VISISET™ MEMORY BACKUP AND RESTORE THROUGH The "External Memory Backup" or "External Memory Restore" functions allow performing Complete Configuration and Environmental parameter storage for network and reading devices. Backup & Restore can be applied to any reader connected through a device having External Backup Memory, regardless of the reader's network configuration.
INTRODUCTION 2 The VisiSet™ Main window shows information as the backup procedure is performed and a message indicating successful completion. Restore To perform a Restore: 1. Select "External Memory Restore" from the VisiSet™ Device menu 2. You will be warned that the current device configuration(s) will be overwritten. Confirm by clicking Yes.
2 MATRIX 410™ REFERENCE MANUAL The VisiSet™ Main window shows information as the restore procedure is performed and a message indicating successful completion. Replacement The External Memory Restore function also provides easy and secure Single Device Replacement: 1. Remove the device to be replaced 2. Connect the new device (make sure the new device has been previously set to default) 3.
INTRODUCTION 2 Erase To Erase any previous Backup: 1. Select "External Memory Erase" from the VisiSet™ Device menu 2. You will be warned that all device configurations in the current backup will be erased. Confirm by clicking Yes. The VisiSet™ Main window shows a message indicating successful completion.
2 MATRIX 410™ REFERENCE MANUAL List To see a List of the current Backup: 1. Select "External Memory Read Backup" from the VisiSet™ Device menu. The VisiSet™ Main window shows a list of devices in the current Backup.
INTRODUCTION 2 2.5 X-PRESS™ HUMAN MACHINE INTERFACE X-PRESS™ is the intuitive Human Machine Interface designed to improve ease of installation and maintenance. Status information is clearly presented by means of the five colored LEDs, whereas the single push button gives immediate access to the following relevant functions: Learn to self-detect and auto-configure for reading unknown codes Setup to perform Exposure Time and Gain calibration.
MATRIX 410™ REFERENCE MANUAL 2 READY READY green GOOD green green TRIGGER green TRIGGER COM yellow STATUS TRIGGER yellow TEST STATUS red red Release button to enter Setup Mode FOCUS COM TEST STATUS red SETUP yellow FOCUS COM TEST LEARN GOOD SETUP yellow FOCUS yellow green LEARN GOOD SETUP yellow READY green LEARN Release button to enter Learn Mode (cycle) Release button to Exit Test Mode (Function 1) Once entered, the Bar Graph on the five LEDs is activated and
INTRODUCTION 2 Setup (Function 3) Once entered, the imager automatically performs Image Acquisition parameter calibration for the specific code presented to it. The Setup LED will blink until the procedure is completed. The Setup procedure ends when the Image Acquisition parameters are successfully saved in the reader memory, the Setup LED will remain on continuously and Matrix 410™ emits 3 high pitched beeps.
MATRIX 410™ REFERENCE MANUAL 2 2.6 MODEL DESCRIPTION The Matrix 410™ reader is available in different basic versions according to the following characteristics: MATRIX 410 XXX-0X0 Sensor Size Illuminators Lens Interface 4 = SXGA (1280x1024) 6 = UXGA (1600x1200) 0 = BS (Base, No Illuminator) 0 = C-Mount (No Lens) 0 = Serial 1 = Ethernet Further characteristics depend on the accessory lenses and internal or external illuminators.
INTRODUCTION 2 Accessory Description Order No. CBL-1480-02 CBL-1490 CBL-1496 Connectivity CBX100 CBX500 BM100 BM150 Thin M12/5P Male/Female (2M) Term. Resist. Thin M12/5P/Male Term. Resist.
MATRIX 410™ REFERENCE MANUAL 2 2.7.1 Lighting System Notes The following table shows the correct lens/illuminator combinations to be used for Matrix 410™ imager assembly. For more information see the Application Note on illuminator selection on the mini-DVD. Lenses Internal Illuminators Part Number Name 93ACC1793 LNS-1006 * C-Mount Lens Type 6 mm 93ACC1794 LNS-1109 9 mm 93ACC1795 LNS-1112 12.
INTRODUCTION 2 VisiSet™ Illuminator Management Procedure 1. Connect the reader to VisiSet™ as described in the Quick Reference Guide. 2. In the VisiSet™ Tools menu click the "Set Lighting System Part Number" item and select the Illuminator being used from the list. 3. Click OK and wait until VisiSet™ resets. You can confirm by selecting the "Get Lighting System Part Number" item from the same menu.
2 2.8.3 MATRIX 410™ REFERENCE MANUAL Deformed or Overprinted Code Reading Matrix 410™ assures the reading of deformed and / or overprinted codes, even though damaged or printed on high reflective surfaces (see Figures 22, 23, 24).
INTRODUCTION 2.8.4 2 Direct Part Marking Matrix 410™ is also very powerful in reading low-contrast direct part marked codes (see Figures 25, 26, 27, 28 and 29). Figure 26 - Dot Matrix Code Directly Marked on Metal Surface by Using Dot Peening Technology Figure 27 - Dot Peening Marking on Metal Surface with Multi-dot per Code Element Figure 28 - Directly Marked Dot Matrix Code Characterized by Outstanding Separation Distance between Adjacent Code Elements 2.8.
MATRIX 410™ REFERENCE MANUAL 2 2.8.6 Laser Marking/Etching Technology Figure 30 - Data Matrix Code Directly Marked on PCB Surface by Using Laser Etching Technology CAUTION 44 If application codes must be read which are produced by Laser Marking in real time, use the correct diameter accessory IR Cut Filter with the Matrix 410™ reader in order to avoid burning the CMOS sensor.
INTRODUCTION 2 2.9 EXTERNAL LIGHTING SYSTEMS In some direct part marking applications best reading results are obtained by using an external lighting system. A series of accessory illuminators are available which cover a variety of applications. The LT-410 Coaxial Lighting System is an axial diffuse illuminator designed for reading codes produced by Dot Peening or Laser Etching on flat parts having a matte, specular or mixed surface reflectivity.
2 MATRIX 410™ REFERENCE MANUAL The LT-630 Four Bar Lighting System is designed for Code verification applications according to ISO/IEC 15415 or ISO/IEC 15416 specifications. Figure 34 - LT-630 Four Bar Lighting System The LT-700 Linear Array Lighting System provides a high intensity light source designed for the following applications: with uneven, noisy and scratched surfaces where dot peening or laser etching codes are directly marked onto metal surfaces or PCBs and need to be highlighted.
INSTALLATION 3 3 INSTALLATION 3.
MATRIX 410™ REFERENCE MANUAL 3 3.2 MECHANICAL DIMENSIONS Matrix 410™ can be installed to operate in different positions. The twelve screw holes (M4 x 5) on the body of the reader are for mechanical fixture (Figure 37). The diagram below gives the overall dimensions of the reader and may be used for its installation. 30.2 [1.19] Refer to par. 3.3 for various mounting solutions and correct positioning and par. 7.2 for FOV vs. Reading Distance considerations. 109 [4.29] 123.2 [4.85] 125 [4.
INSTALLATION 3 8° 30.3 [1.19] Ø100 [Ø3.94] 109 [4.29] 123.2 [4.85] 143 [5.62] Optical Axes 60.5 [2.38] 18 [0.71] 41.5 [1.63] mm [in] 87 [3.
MATRIX 410™ REFERENCE MANUAL 3 61 [2.40] 50 [1.97] 34 [1.34] 34 [1.34] 12.5 [0.49] 12.5 12.5 12.5 12.5 [0.49] [0.49] [0.49] [0.49] = = = 72.5 [2.85] 4.3 [0.17] 4 [0.16] 83.5 [3.29] = 12.5 [0.49] 4.3 [0.17] 7 [0.28] = M4 [0.16] N°7 mm [in] = 50 [1.97] 8.5 ] [0.33 4.2 [0.17] 70 [2.76] 15° 15° Ø4 [Ø0 .2 .17 ] = 40 [1.57] 3 [0.12] = 41.5 [1.63] 26.5 [1.04] 4.2 [0.17] [ 0 4.2 .1 7] 45° 45° 25 Ø8. 2] .
INSTALLATION 3 3.
MATRIX 410™ REFERENCE MANUAL 3 Matrix 410™ is able to decode code labels at a variety of angles, however significant angular distortion may degrade reading performance. When mounting Matrix 410™, take into consideration these ideal label position angles: Pitch or Skew 10° to 20° and Tilt 0°. Note: Since Matrix 410™ is omni-directional on the code plane, the Pitch and Skew angles have the same significance with respect to the code plane.
CBX ELECTRICAL CONNECTIONS 4 4 CBX ELECTRICAL CONNECTIONS All Matrix 410™ models can be connected to a CBX connection box through one of the available CAB-MSxx accessory cables. These accessory cables terminate in a 19-pin connector on the Matrix 410™ side and in a 25-pin male D-sub connector on the CBX side. We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection, easy device replacement and filtered reference signals.
MATRIX 410™ REFERENCE MANUAL 4 NOTE To avoid electromagnetic interference when the reader is connected to a CBX connection box, verify the jumper positions in the CBX as indicated in its Installation Manual. 4.1 POWER SUPPLY Power can be supplied to the reader through the CBX100/500 spring clamp terminal pins as shown in Figure 46: Power Supply VGND V+ in Earth Ground Figure 46 - Power Supply Connections The power must be between 10 and 30 Vdc only.
CBX ELECTRICAL CONNECTIONS 4.1.1 4 Ultra High Power Illuminator Models Matrix 410 655-0x0 models require 24 Vdc. Power must be supplied to both the reader (19-pin connector) and the Ultra High Power internal illuminator (M12 4-pin male connector). This can be done from the CBX through the spring clamp terminal pins. Matrix 410™ receives power through the 25-pin cable connector while the illuminator receives power using the CAB-LP-0x accessory cable connected directly between the illuminator and the CBX.
MATRIX 410™ REFERENCE MANUAL 4 4.2.1 RS232 Interface The RS232 interface can be used for Point-to-Point, Pass Through or Master/Slave connections. When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet™. The following pins are used for RS232 interface connection: CBX100/500 TX RX RTS CTS SGND Function Transmit Data Receive Data Request To Send Clear To Send Signal Ground It is always advisable to use shielded cables.
CBX ELECTRICAL CONNECTIONS 4.2.2 4 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments.
MATRIX 410™ REFERENCE MANUAL 4 4.2.3 RS485 Half-Duplex Interface This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. NOTE The RS485 half-duplex (3 wires + shield) interface is used for polled communication protocols. It can be used for Multidrop connections with a Datalogic Multiplexer, (see par. 6.
CBX ELECTRICAL CONNECTIONS 4 * * Figure 53 - Matrix 410™ Multidrop Connection to a Multiplexer * When using CBX500, the Main interface multidrop network signals: Shield, SGND, RTX+and RTX- are repeated on terminal connector row 4 to facilitate system cabling.
MATRIX 410™ REFERENCE MANUAL 4 4.3 ID-NET™ INTERFACE CBX100/500 Shield ID+ IDREF 4.3.1 Function Network Cable Shield ID-NET™ network + ID-NET™ network Network Reference ID-NET™ Cables The following instructions are referred to Figure 55, Figure 56 and Figure 57. The general cable type specifications are: CAT5 twisted pair + additional CAT5 twisted pair, shielded cable AWG 24 (or AWG 22) stranded flexible.
CBX ELECTRICAL CONNECTIONS 4.3.2 4 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host.
4 MATRIX 410™ REFERENCE MANUAL Figure 55 – ID-NET™ Network Connections with isolated power blocks 62
CBX ELECTRICAL CONNECTIONS 4 Figure 56 - ID-NET™ Network Connections with Common Power Branch Network 63
4 MATRIX 410™ REFERENCE MANUAL Figure 57 – ID-NET™ Network Connections with Common Power Star Network 64
CBX ELECTRICAL CONNECTIONS 4.3.3 4 ID-NET™ Network Termination The network must be properly terminated in the first and last reader of the network. This is done by setting the ID-NET™ Termination Resistance Switch in the CBX100/500 to ON. 4.4 AUXILIARY RS232 INTERFACE The RS232 auxiliary interface is available for Point-to-Point, Pass Through or Master/Slave connections. When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet™.
MATRIX 410™ REFERENCE MANUAL 4 4.5 INPUTS There are two optocoupled polarity insensitive inputs available on the reader: Input 1 (External Trigger) and Input 2, a generic input: The External Trigger can be used in One Shot Mode or in Phase Mode.
CBX ELECTRICAL CONNECTIONS 4 EXTERNAL TRIGGER INPUT CONNECTIONS USING MATRIX 410™ POWER Power is available directly to the Input Device, independently from the Power Supply Switch inside the CBX.
MATRIX 410™ REFERENCE MANUAL 4 CBX100/500 +V I2A I2B -V Function Power Source - Inputs Input 2 A (polarity insensitive) Input 2 B (polarity insensitive) Power Reference - Inputs INPUT 2 CONNECTIONS USING MATRIX 410™ POWER Power is available directly to the Input Device, independently from the Power Supply Switch inside the CBX.
CBX ELECTRICAL CONNECTIONS 4 Input Device Pulled up to External Input Device Power Input Signal Figure 65 - NPN Input 2 Using External Power 4.6 OUTPUTS Two optocoupled general purpose outputs are available. The meaning of the two outputs Output 1 and Output 2 can be defined by the user. They are typically used either to signal the data collection result or to control an external lighting system.
MATRIX 410™ REFERENCE MANUAL 4 OUTPUT CONNECTIONS USING MATRIX 410™ POWER Power is available directly to the Output Device, independently from the Power Supply Switch inside the CBX.
CBX ELECTRICAL CONNECTIONS 4 4.7 EXTERNAL LIGHTING SYSTEMS If an External Illuminator is used, it can be powered from the CBX connection box. It must be connected to the Vdc and GND terminal clamps. Power is available directly to the Illuminator, independently from the Power Supply Switch inside the CBX. CAUTION In the case of the LT-700 illuminators, one of the available digital outputs must be connected as the control signal.
MATRIX 410™ REFERENCE MANUAL 4 4.8 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface. For other user interface types please refer to their own manual.
MATRIX 410™ CONNECTOR ELECTRICAL CONNECTIONS 5 5 MATRIX 410™ CONNECTOR ELECTRICAL CONNECTIONS 5.1 M16 19-PIN CONNECTOR The Matrix 410™ reader is equipped with an M16 19-pin male connector (Binder, 423 Series) for connection to the power supply, serial interfaces and input/output signals.
MATRIX 410™ REFERENCE MANUAL 5 5.2 M12-D 4-PIN CONNECTOR (ETHERNET) In Matrix 410 xxx-x1x models, an M12 D-Coded connector is provided for the on-board Ethernet connection. This interface is IEEE 802.3 10 BaseT and IEEE 802.3u 100 BaseTx compliant. See par. 5.7 for connection details.
MATRIX 410™ CONNECTOR ELECTRICAL CONNECTIONS 5.3.1 5 Ultra High Power Illuminator Models Matrix 410 655-0x0 models require 24 Vdc. Power must be supplied to both the reader (19-pin connector) and the Ultra High Power internal illuminator (M12 4-pin male connector).
MATRIX 410™ REFERENCE MANUAL 5 5.4.1 RS232 Interface The RS232 interface can be used for Point-to-Point, Pass Through or Master/Slave connections. When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet™.
MATRIX 410™ CONNECTOR ELECTRICAL CONNECTIONS 5.4.2 5 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments.
MATRIX 410™ REFERENCE MANUAL 5 5.4.3 RS485 Half-Duplex Interface This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. NOTE The RS485 half-duplex (3 wires + shield) interface is available for polled communication protocols. It can be used for Multidrop connections with a Datalogic Multiplexer, (see par. 6.
MATRIX 410™ CONNECTOR ELECTRICAL CONNECTIONS 5 The figure below shows a multidrop configuration with Matrix 410™ readers connected to a Multiplexer. This is an example of multidrop wiring. Consult the multiplexer manual for complete wiring instructions.
MATRIX 410™ REFERENCE MANUAL 5 5.5 ID-NET™ INTERFACE Pin R P L 5.5.1 Name ID+ IDGND Function ID-NET™ network + ID-NET™ network Ground ID-NET™ Cables The following instructions are referred to Figure 82, Figure 83 and Figure 84. The general cable type specifications are: CAT5 twisted pair + additional CAT5 twisted pair, shielded cable AWG 24 (or AWG 22) stranded flexible.
MATRIX 410™ CONNECTOR ELECTRICAL CONNECTIONS 5.5.2 5 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host.
5 MATRIX 410™ REFERENCE MANUAL Figure 82 – ID-NET™ Network Connections with isolated power blocks 82
MATRIX 410™ CONNECTOR ELECTRICAL CONNECTIONS 5 Figure 83 - ID-NET™ Network Connections with Common Power Branch Network 83
5 MATRIX 410™ REFERENCE MANUAL Figure 84 – ID-NET™ Network Connections with Common Power Star Network 84
MATRIX 410™ CONNECTOR ELECTRICAL CONNECTIONS 5.5.3 5 ID-NET™ Network Termination The network must be properly terminated by a 120 Ohm resistor at the first and last reader of the network. 5.6 AUXILIARY RS232 INTERFACE The RS232 auxiliary interface is available for Point-to-Point, Pass Through or Master/Slave connections. When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet™.
MATRIX 410™ REFERENCE MANUAL 5 5.7 ETHERNET INTERFACE (MATRIX 410 XXX-010 MODELS ONLY) The Ethernet Interface can be used for TCP/IP communication with a remote or local host computer by connecting the reader to either a LAN or directly to a host PC. There is no need to use a crossover adapter since Matrix 410™ incorporates an auto-cross function.
MATRIX 410™ CONNECTOR ELECTRICAL CONNECTIONS 5 5.8 INPUTS There are two optocoupled polarity insensitive inputs available on the M16 19-pin connector of the reader: Input 1 (External Trigger) and Input 2, a generic input: The External Trigger can be used in One Shot Mode or in Phase Mode.
MATRIX 410™ REFERENCE MANUAL 5 EXTERNAL TRIGGER INPUT PNP PH-1 Matrix 410™ VCC PNP PH-1 wires ~ + ~ A Vdc (brown) +10-30 Vdc B I1A (black) NO C I1B L GND (blue) 0 V Figure 87 - External Trigger Using PNP PH-1 Photocell EXTERNAL TRIGGER INPUT CONNECTIONS USING MATRIX 410™ POWER Matrix 410™ VCC + EXTERNAL TRIGGER ~ ~ A Vdc B I1A C I1B L GND V Signal Ground Figure 88 – External Trigger PNP Using Matrix 410™ Power Matrix 410™ VCC EXTERNAL TRIGGER ~ + ~ A Vdc B I1A C I1
MATRIX 410™ CONNECTOR ELECTRICAL CONNECTIONS Matrix 410™ Vext 30 Vdc max.
MATRIX 410™ REFERENCE MANUAL 5 INPUT 2 CONNECTIONS USING EXTERNAL POWER Vext 30 Vdc max. INPUT DEVICE Matrix 410™ V VCC D I2A E I2B Signal ~ - + ~ I in Figure 94 - Input PNP Using External Power Matrix 410™ VCC Vext 30 Vdc max. INPUT DEVICE D I2A E I2B V ~ - + ~ Signal Figure 95 - Input NPN Using External Power 5.9 OUTPUTS Two opto-coupled general purpose outputs are available on the M16 19-pin connector.
MATRIX 410™ CONNECTOR ELECTRICAL CONNECTIONS 5 The output signals are fully programmable being determined by the configured Activation/Deactivation events, Deactivation Timeout or a combination of the two. Refer to the Digital I/O folder in the VisiSet™ Help On Line for further details.
MATRIX 410™ REFERENCE MANUAL 5 5.10 USER INTERFACE RS232 PC-side connections 5 1 6 13 14 9 9-pin male connector Pin 2 3 5 7 8 1 Name RX TX GND RTS CTS 25 25-pin male connector Pin 3 2 7 4 5 Name RX TX GND RTS CTS How To Build A Simple Interface Test Cable: The following wiring diagram shows a simple test cable including power, external (pushbutton) trigger and PC RS232 COM port connections.
TYPICAL LAYOUTS 6 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations. However, they also require the correct setup of the software configuration parameters. Dotted lines in the figures refer to optional hardware configurations within the particular layout. 6.1 POINT-TO-POINT In this layout the data is transmitted to the Host on the main serial interface.
MATRIX 410™ REFERENCE MANUAL 6 In this layout the data is transmitted to the Host on the TCP/IP Ethernet interface (CBX500 with BM200/210 Host Interface Module installed). The RS232 auxiliary interface can be used for reader configuration by connecting a laptop computer running VisiSet™. Host Mode programming can be accomplished either through the TCP/IP Ethernet interface or the Auxiliary interface.
TYPICAL LAYOUTS 6 In this layout a single reader functions as a Slave node on a Fieldbus network. The data is transmitted to the Host through an accessory Fieldbus interface board installed inside the CBX500 connection box. Reader configuration can be accomplished through the Auxiliary interface using the VisiSet™ configuration program or Host Mode programming. In Local Echo communication mode, data is transmitted on the RS232 auxiliary interface independently from the Fieldbus interface selection.
MATRIX 410™ REFERENCE MANUAL 6 6.2 PASS-THROUGH 6.2.1 Pass-Through on RS232 Pass-through mode allows two or more devices to be connected to a single external serial interface. Each reader transmits the messages received by the Auxiliary interface onto the Main interface. All messages will be passed through this chain to the host.
TYPICAL LAYOUTS 6.2.2 6 Pass-Through on ID-NET™ An alternative Pass-Through layout allows the more efficient ID-NET™ network to be used. This layout is really an ID-NET Master/Slave Multidata layout which also allows each reader (Master and Slaves) to accept input on the Auxiliary interface, for example to connect a device such as a hand-held reader for manual code reading capability.
MATRIX 410™ REFERENCE MANUAL 6 6.3 ID-NET™ The ID-NET™ connection is used to collect data from several readers to build a multi-point or a multi-sided reading system; there can be one master and up to 31 slaves connected together. The slave readers are connected together using the ID-NET™ interface. Every slave reader must have an ID-NET™ address in the range 1-31. The master reader is also connected to the Host on the RS232/RS485 main serial interface.
TYPICAL LAYOUTS 6 CAB-AUX03 CAB-AUX03 ID-NET™ QL150 QL150 CBL-1480-xx CBL-1480-xx CBL-1480-xx Slave Nodes CBL-1490 ID-NET Terminator Master The ID-NET network must be terminated through the internal switch of the CBX500 and inserting an ID-NET terminator into the last QL in the network. PS Power CAB-PW-EXT CBX500 1 BA600 ID-NET™ Out BA400 Ext.
MATRIX 410™ REFERENCE MANUAL 6 The same configuration can be made to a Host using a TCP/IP Ethernet interface. In this case the Master is connected to a CBX500 with BM200/210 Host Interface Module installed. The TCP/IP Ethernet, auxiliary, and ID-NET™ interfaces are connected as shown in the figure below.
TYPICAL LAYOUTS 6 For a Master/Slave Multidata layout each reader has its own reading phase independent from the others; each single message is sent from the master reader to the Host computer.
MATRIX 410™ REFERENCE MANUAL 6 The same configuration can be made to a Host using a TCP/IP Ethernet interface. In this case the Master is connected to a CBX500 with BM200/210 Host Interface Module installed. The TCP/IP Ethernet, auxiliary, and ID-NET™ interfaces are connected as shown in the figure below.
TYPICAL LAYOUTS 6 Alternatively, the Master reader can communicate to the Host as a Slave node on a Fieldbus network. This requires using an accessory Fieldbus interface board installed inside the CBX500 connection box. System configuration can be accomplished through the Auxiliary interface of each individual reader (internal CBX500 9-pin connector) using the VisiSet™ configuration program or Host Mode programming. See par. 2.3.1 for details.
MATRIX 410™ REFERENCE MANUAL 6 6.4 RS232 MASTER/SLAVE This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. NOTE The RS232 master/slave connection is used to collect data from several readers to build either a multi-point or a multi-sided reading system; there can be one master and up to 9 slaves connected together. The Slave readers use RS232 only on the main and auxiliary serial interfaces.
TYPICAL LAYOUTS 6 6.5 MULTIPLEXER This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. NOTE Each reader is connected to a Multiplexer (for example MX4000) with the RS485 half-duplex main interface through a CBX connection box. Before proceeding with the connection it is necessary to select the MUX32 communication protocol and the multidrop address for each reader.
MATRIX 410™ REFERENCE MANUAL 6 6.6 ETHERNET CONNECTION (Matrix 410 xxx-010 models only) For Matrix 410 xxx-010 models, the Ethernet connection is possible in two different layouts. In both layouts, before proceeding with the connection, it is necessary to configure the reader Ethernet parameters via VisiSet™. For further details, see the Ethernet Folder in the VisiSet™ Help On Line. In a Point-to-Point layout the reader is connected to a local host by using a CAB-ETH-M0x cable.
TYPICAL LAYOUTS 6 When using a Local Area Network (LAN), one or more Matrix 410 xxx-010s can be connected to the network by using CAB-ETH-M0x cables: CAB-MSxx CAB-ETH-M0x Matrix 410™ 3 CBX 2 Power 1 HOST NETWORK Ethernet Interface Auxiliary Serial Interface (Local Echo) (RS232) External Trigger (for One Shot or Phase Mode) Figure 116 - Ethernet Network Layout 107
MATRIX 410™ REFERENCE MANUAL 7 7 READING FEATURES 7.1 OPTICAL ACCESSORY SELECTION Referring to Figure 117 and the formula below, use the data in the following table to calculate the FOV for your application. Viewing Angle Horizontal Viewing Angle Vertical Viewing Angle Diagonal Min Focus Distance mm Matrix 410 400-0x0 (SXGA) LNS-1109 9 mm LNS-1112 12.5 mm LNS-1116 16 mm LNS-1125 25 mm LNS-1135 35 mm LNS-1150 50 mm 48.5° 37° 28.5° 18.5° 13° 9° 39.5° 30° 23° 15° 10,5° 7° 60° 46.5° 36° 23.5° 16.
READING FEATURES 7 Example: The FOV for a Matrix 410 600-0x0 base using the 16 mm lens at a focus distance of 200 mm is: FOVH = 2 [(200 mm + 35 mm) tan (24°/2)] = 100 mm FOVV = 2 [(200 mm + 35 mm) tan (18°/2)] = 74 mm 7.2 HORIZONTAL FOV VS. READING DISTANCE DIAGRAMS The following graphs represent the Horizontal Field of View (FOV) and Reading Distance based on the combination of a certain sensor (Matrix 410™ base model) and a certain lens.
MATRIX 410™ REFERENCE MANUAL 7 7.2.2 1D (Linear) Codes 1D Codes1D – Matrix 410 400-0x0 (SXGA) Codes - SXGA - 9mm, 12.5mm, 16mm 9 mm, 12.5 mm, 16 mm 40 0.50 0.50 0.50 35 Horizontal FOV (cm) 30 0.38 25 0.38 0.33 0.38 0.33 0.30 0.33 0.30 0.30 20 0.25 15 0.25 0.20 0.20 0.15 0.15 10 0.12 Code Resolution Conversion 0.25 0.10 mm (4 mils) 0.12 mm (5 mils) 0.15 mm (6 mils) 0.20 mm (8 mils) 0.25 mm (10 mils) 0.30 mm (12 mils) 0.33 mm (13 mils) 0.38 mm (15 mils) 0.50 mm (20 mils) 0.
READING FEATURES 7 Codes - 410 UXGA600-0x0 - 9mm, 12.5mm, 16mm 1D Codes 1D – Matrix (UXGA) 9 mm, 12.5 mm, 16 mm 50 0.50 0.50 0.50 45 Horizontal FOV (cm) 40 0.38 35 0.38 0.33 30 0.38 0.33 0.30 0.33 0.30 0.30 25 0.25 0.25 Code Resolution Conversion 0.25 0.10 mm (4 mils) 0.12 mm (5 mils) 0.15 mm (6 mils) 0.20 mm (8 mils) 0.25 mm (10 mils) 0.30 mm (12 mils) 0.33 mm (13 mils) 0.38 mm (15 mils) 0.50 mm (20 mils) 20 0.20 15 0.20 0.15 0.12 0.10 10 0.15 0.12 0.10 0.20 0.15 0.12 0.
MATRIX 410™ REFERENCE MANUAL 7 7.2.3 2D (Bi-dimensional) Codes 2D Codes 2D – Matrix 410 400-0x0 (SXGA) Codes - SXGA - 9mm, 12.5mm, 16mm 9 mm, 12.5 mm, 16 mm 20 0.50 0.50 0.50 Horizontal FOV (cm) 15 0.38 0.38 0.33 0.38 0.33 0.33 0.30 0.30 10 0.25 0.25 Code Resolution Conversion 0.10 mm (4 mils) 0.12 mm (5 mils) 0.15 mm (6 mils) 0.20 mm (8 mils) 0.25 mm (10 mils) 0.30 mm (12 mils) 0.33 mm (13 mils) 0.38 mm (15 mils) 0.50 mm (20 mils) 0.20 0.
READING FEATURES 7 2D Codes2D – Codes Matrix- UXGA 410 600-0x0 (UXGA) - 9 mm, 12.5 mm, 16 mm 9 mm, 12.5 mm, 16 mm 25 0.50 0.50 0.50 Horizontal FOV (cm) 20 0.38 0.38 0.33 15 0.30 0.25 0.20 0.15 0.30 Code Resolution Conversion 0.25 0.25 0.20 0.33 0.33 0.30 10 0.38 0.10 mm (4 mils) 0.12 mm (5 mils) 0.15 mm (6 mils) 0.20 mm (8 mils) 0.25 mm (10 mils) 0.30 mm (12 mils) 0.33 mm (13 mils) 0.38 mm (15 mils) 0.50 mm (20 mils) 0.20 0.15 0.
MATRIX 410™ REFERENCE MANUAL 7 7.3 MATRIX 410 655-0X0 READING FEATURES Focus Distance mm (in) 1080 (42.52) (1) (2) Field of View (1) PPI (2) mm (in) 185 (7.28 139 5.47) Typical Linear Code Resolution mm (mils) 190 0.25 (10) (3) @ Minimum Reading Distance Pixels per inch @ Focus Distance Reading Distance mm (in) (3) min. Max. 930 (36.61) 1310 (51.
READING FEATURES 7 Example: A Matrix 410™ 600-010 using: Internal Lighting Mode = Very High Power Strobe Exposure Time (x10 s) = 10 (100 s) Code Resolution (X) = 0.254 mm (10 mils) has a maximum line speed of: 0.254 (mm) / 0.0001 (s) = 2540 mm/s Likewise, Texp (max) is the maximum Exposure Time value that can be used without blurring for the given application line speed and code resolution.
7 MATRIX 410™ REFERENCE MANUAL Texp (min) is the minimum Exposure Time value obtainable for the specific application. It can be evaluated in static reading conditions and depends on the Matrix reader model selected for the application (internal lighting system, optical lens, diaphragm aperture, reading distance) and on any external lighting system. It may also depend on code printing quality, and reader position.
SOFTWARE CONFIGURATION 8 8 SOFTWARE CONFIGURATION Software configuration of your Matrix 410™ for static reading or simple code reading applications can be accomplished by the Rapid Configuration procedure using the XPRESS™ HMI (which requires no external configuration program) or by using the VisiSet™ Setup Wizard for easy setup. These procedures are described in chapter 1. For other applications use VisiSet™, connecting to the reader through one of the serial ports.
MATRIX 410™ REFERENCE MANUAL 8 8.2 INSTALLING VISISET™ To install VisiSet™, proceed as follows: 1. Turn on the Laptop or PC that will be used for configuration (connected to the Matrix 410™ communication ports). 2. After Windows finishes booting, insert the Mini-DVD provided. 3. Launch VisiSet™ installation by clicking Install. 4. Follow the instructions in the installation procedure. 8.
SOFTWARE CONFIGURATION 8.3.
8 MATRIX 410™ REFERENCE MANUAL Figure 121 - Options – Communication: Serial Port Figure 122 - Options – Communication: Ethernet 120
SOFTWARE CONFIGURATION 8 8.4 CONFIGURATION Once connected to Matrix 410™ as described in par. 8.3, you can modify the configuration parameters as follows: 1. Press the Calibration Tool button from the Main Menu. Matrix 410™ will download its permanent memory configuration parameters with the default values (if it is the first time) to VisiSet™. The Calibration Tool window will be displayed together with the Parameter Setup window working in Interactive Mode (see par. 8.4.1 and par. 8.4.3). 2.
MATRIX 410™ REFERENCE MANUAL 8 8.4.1 Edit Reader Parameters The Parameter Setup window displays the configuration parameters grouped in a series of folders. Each parameter can be modified by selecting a different item from the prescribed list in the box, or by typing new values directly into the parameter box. By right clicking the mouse when positioned over the name of a specific Parameter or Group, a pop-up menu appears allowing you to directly manage that particular parameter or group.
SOFTWARE CONFIGURATION 8 Parameters to verify/modify: Operating Mode Sets the parameters which customize the reader operating mode starting from four main modes: One Shot: acquires a single image based on the selected value for the Acquisition Trigger and Acquisition Trigger Delay. Continuous: continuously acquires images with a rate up to the maximum allowable frame rate per second for the given sensor depending on the decoding time and the Region of Interest settings.
MATRIX 410™ REFERENCE MANUAL 8 When all the configuration parameters are set correctly, save them to the Matrix 410™ reader by pressing the Send button. See Figure 123. For successive configuration of other readers or for backup/archive copies, it is possible to save the configuration onto your PC by selecting the Save Configuration File option from the File menu. From the File menu, you can also Save Configuration As Text File for a human readable version.
SOFTWARE CONFIGURATION 8 Environmental Parameters regard the device Identity and Position in a Network (ID-NET™, Master/Slave RS232, MUX 32, Ethernet) and are not influenced by the "Send Default Configuration" and "Send Configuration" commands. This allows individual devices to be configured differently without affecting their recognized position in the network.
MATRIX 410™ REFERENCE MANUAL 8 HOST INTERFACE - Host Interface Type CBX ETHERNET SYSTEM (CBX with Host Interface Modules) - Status - DHCP Client - IP Address - Subnet Mask - Gateway Address PROFIBUS - Node Address DEVICENET - Node Address ETHERNET-IP - IP Addressing Mode - IP Address - Subnet Mask - Gateway Address PROFINET IO - IP Addressing Mode - IP Address - Subnet Mask - Gateway Address CANOPEN - Node Address CC-LINK - Node Address MODBUS TCP - IP Addressing Mode - IP Address - Subnet Mask - Gateway
SOFTWARE CONFIGURATION 8 For device replacement it is necessary to send the previously saved configuration (both Configuration and Environmental parameters) to the new device.
MATRIX 410™ REFERENCE MANUAL 8 8.4.3 Calibration VisiSet™ provides a Calibration Tool to maximize the reading performance by tuning the acquisition parameters and the time of the delayed triggers. By selecting the Calibration Tool from the VisiSet™ Main Menu (F), the following window appears together with the Parameter Setup window: Figure 124 - Calibration OK This tool provides a "real-time" image display while Matrix 410™ is reading.
SOFTWARE CONFIGURATION 8 The Parameter Setup window works in Interactive Mode in order to cause each parameter setting to be immediately effective. NOTE If you want to save the temporary configuration to permanent memory, you must first close the Calibration Tool window. Then, you must disable the Interactive Mode and select the Permanent Memory option from the Send Configuration item in the Device menu.
MATRIX 410™ REFERENCE MANUAL 8 Over-exposure: To correct this result it is recommended to change the following parameters in their order of appearance: 1. decrease the Gain 2.
SOFTWARE CONFIGURATION 8 Moving code out of the Field of View: To correct this result and have the code completely visible in F.O.V.
MATRIX 410™ REFERENCE MANUAL 8 8.4.4 Multi Image Acquisition Settings When controlled variable conditions occur in the application, Multiple Image Acquisition Settings (up to 10), can be defined to create a database of parameter groups that handle each specific application condition. This database of pre-defined settings functions cyclically and therefore automatically improves system flexibility and readiness.
SOFTWARE CONFIGURATION 8.4.6 8 Region Of Interest Windowing In order to satisfy very high throughput applications, higher frame rates can be achieved using the powerful Region Of Interest Windowing parameters in the Calibration parameter setup menu. Region Of Interest Windowing allows defining a region or window within the reader FOV. The Top, Bottom, Left and Right parameters allow to precisely define the image window to be processed, visualized and saved.
MATRIX 410™ REFERENCE MANUAL 8 8.4.7 Direct Part Marking Applications Decoding Method: Direct Marking For Data Matrix and QR code the Decoding Method parameter selects the decoding algorithm according to the printing/marking technique used to create the symbol and on the overall printing/marking quality. The Direct Marking selection improves the decode rate for low quality Direct Part Mark codes and in general for Direct Part Mark codes with dot peening type module shapes.
SOFTWARE CONFIGURATION 8 Image Filter Sets the filter to be applied to the image before being processed. This parameter can be used to successfully decode particular ink-spread printed codes (ex. direct part mark codes). A different filter can be applied to each Image Acquisition Setting. The Erode Filter enlarges the image dark zones to increase readability. Before - No Read After - Readable Erode The Dilate Filter enlarges the image white zones to increase readability.
MATRIX 410™ REFERENCE MANUAL 8 The Open filter eliminates white areas (defects) in the dark zones of the image. Before - No Read After - Readable Open The Contrast Stretching filter maximizes image contrast.
SOFTWARE CONFIGURATION 8 The Histogram Equalization filter makes the gray level distribution uniform. Before - No Read After - Readable Histogram Equalization The Smoothing filter deletes small (insignificant) details in the center of the image. Before - No Read After - Readable Smoothing The Sharpening filter improves out of focus images.
MATRIX 410™ REFERENCE MANUAL 8 The Deblurring filter improves blurred images. Before - No Read After - Readable Deblurring The Black Enhancement filter produces a nonlinear increase in the black level for light images. Before - No Read After - Readable Black Enhancement The White Enhancement filter produces a nonlinear increase in the white level for dark images.
SOFTWARE CONFIGURATION 8 8.5 IMAGE CAPTURE AND DECODING By using the Capture Image and Decode Last Image functions from the VisiSet™ Main menu, you can get information about the image decodable codes in terms of Symbology, encoded Data, Position and Orientation, Decode Time and Code Quality Assessment Metrics. Figure 128 - Capture and Decoding Functions 8.
9 MATRIX 410™ REFERENCE MANUAL 9 MAINTENANCE 9.1 CLEANING Clean the reading window (see Figure A, 1) periodically for continued correct operation of the reader. Dust, dirt, etc. on the window may alter the reading performance. Repeat the operation frequently in particularly dirty environments. Use soft material and alcohol to clean the window and avoid any abrasive substances.
TROUBLESHOOTING 10 10 TROUBLESHOOTING 10.1 GENERAL GUIDELINES When wiring the device, pay careful attention to the signal name (acronym) on the CBX100/500 spring clamp connectors (chp. 4). If you are connecting directly to the Matrix 410™ M16 19-pin connector pay attention to the pin number of the signals (chp. 5). If you need information about a certain reader parameter you can refer to the VisiSet program help files.
MATRIX 410™ REFERENCE MANUAL 10 TROUBLESHOOTING GUIDE Problem One Shot or Phase Mode using serial trigger source: the ”TRIGGER” LED is not blinking. Phase Mode: the ”TRIGGER" LED is correctly blinking but no image is displayed in VisiSet™ Calibration Tool window. Continuous Mode: the ”TRIGGER” LED is not blinking. Any Operating Mode: the ”TRIGGER” LED is correctly blinking but no result is transmitted by the reader at the end of the reading phase collection.
TROUBLESHOOTING 10 TROUBLESHOOTING GUIDE Problem Communication: data transferred to the host are incorrect, corrupted or incomplete. How do I obtain my reader Serial Number? How do I obtain my reader Order Number? Suggestion Are the host serial port settings the same as the reader serial port settings? In VisiSet Communication folder check the settings of Header and Terminator String parameters. In VisiSet™ Data Collection folder, check the settings of DATA FORMAT parameter group.
MATRIX 410™ REFERENCE MANUAL 11 11 TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply Voltage Consumption Communication Interfaces Main - RS232 - RS485 full-duplex - RS485 half-duplex Auxiliary - RS232 ID-NET™ Ethernet (Ethernet Models only) Inputs Input 1(External Trigger) and Input 2 Max. Voltage Max. Input Current Outputs Output 1 and Output 2 VOut (ILoad = 0 mA) Max. VOut (ILoad = 10 mA) Max. PD = VOut ILoad Max.
TECHNICAL FEATURES 11 SOFTWARE FEATURES Readable Code Symbologies 1-D and stacked 2-D PDF417 Standard and Micro PDF417 Code 128 (GS1-128) Code 39 (Standard and Full ASCII) Code 32 MSI Standard 2 of 5 Matrix 2 of 5 Interleaved 2 of 5 Codabar Code 93 Pharmacode EAN-8/13 - UPC-A/E (including Addon 2 and Addon 5) GS1 DataBar Family Composite Symbologies Operating Mode Configuration Methods Parameter Storage Data Matrix ECC 200 (Standard, GS1 and Direct Marking) QR Code (Standard and Direct Marking) Micro
GLOSSARY AIM (Association for Automatic Identification and Mobility): AIM Global is the international trade association representing automatic identification and mobility technology solution providers. AIM DPM Quality Guideline Standard applicable to the symbol quality assessment of direct part marking (DPM) performed in using two-dimensional bar code symbols. It defines modifications to the measurement and grading of several symbol quality parameters.
Depth of Field The difference between the minimum and the maximum distance of the object in the field of view that appears to be in focus. Diffused Illumination Distributed soft lighting from a wide variety of angles used to eliminate shadows and direct reflection effects from highly reflective surfaces. Direct Part Mark (DPM) A symbol marked on an object using specific techniques like dot peening, laser etching, chemical etching, etc. EEPROM Electrically Erasable Programmable Read-Only Memory.
ISO (International Organization for Standardization): A network of the national standards institutes of several countries producing world-wide industrial and commercial standards. LED (Light Emitting Diode) A low power electronic light source commonly used as an indicator light. It uses less power than an incandescent light bulb but more than a Liquid Crystal Display (LCD).
INDEX A Accessories, 38 Application Examples, 41 Auxiliary RS232 Interface, 65, 85 C Calibration, 128 CBX Electrical Connections, 53 Compliance, vii D Diagnostic Indication, 37 E Edit Reader Parameters, 122 Electrical Connections, 73 Ethernet Connection, 106 Ethernet Interface, 86 External Lighting Systems, 45 G General View, x Glossary, 146 H Handling, viii I ID-NET™, 98 ID-NET™ Cables, 60, 80 ID-NET™ Interface, 60, 80 ID-NET™ Network Termination, 65, 85 ID-NET™ Response Time, 61, 81 Image Capture and Dec
EC-124 DECLARATION OF CONFORMITY Rev.: 4 Pag.: 1 di 1 Datalogic Automation S.r.l.
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