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SATURDAY MECHANIC DATSUN Car Care Guide For Models B210 610 710 Edltor LoUIS C Foner SAE
DATSUN Car Care GUIde Product Number 23077 ISBN 0 87851 9130 Published by MOTOR 1790 Prrnted In Broadway the USA @ New York N Y 10019 Copyrrght 1978 by The Hearst CorporatIon The data reported herein has been compiled from authoritative sources While every effort IS made by the editors to altaln accuracy manufacturing changes as well as typographical errors and omissions may occur The publisher then cannot be responsible nor does It assume responsIbility for such omissions errors or changes
Table of Contents INTRODUCTION TO EMISSION CONTROL SYSTEMS MAINTENANCE Engine Positive Crankcase Ventilation Identification 4 Maintenance 4 Maintenance Schedules 5 Approximate Fluid Capacities 12 Changing Engine 011 and Cool Ing System Service 13 Filter PCV Valve 60 Fuel Evaporative Canister Filter 61 elECTRICAL 15 Jump Starting a Car With Dead Battery Thermostat Replacement 16 Battery and Cable Care 63 Hose Replacement 18 Alternator Replacement 64 Dnve Belt 21 Voltage Regu
Models B210 and 610 103 Model 710 106 Rear Drum 8rake Shoes Cylmder Head Replacement 125 Model B210 125 Models 610 and 710 128 109 Replacement Front Wheel Bearing Adjustment Parkmg 8rake Adjustment 110 111 CLUTCH TRANSMISSION PROPelLER SHAFT Model 8210 111 Clutch Model 610 112 Clutch Model 710 113 Manual Transmission Linkage Adjustment Replacement Replacement SUSPENSION Rear Shock Absorber Replacement 8all JOint Replacement 115 115 130 130 132 Model B210 133 Models 610
Introduction To Maintenance This book will save you money even If you have never before done your own car mamtenance make and repairs you It will not professIOnal a mechanic It wIll auto make you a dO It yourselfer But not even familIar becommg of easIly with routme up and replacement accessible parts All of the mamtenance tune normal mamtenance parts that you may need aVailable at readily are mass mer professIOnal by bemg completely devoted to your particular car and by tellIng
Introduction Datsun to Maintenance ENGINE IDENTIFICATION In order carcare you can provide good accurate absolutely necessary that Idenllfy your carproperly We to It IS you know the year of your own but car you may not know the year and are sure size ofthe engine The follOWing chart lists the vanous engine code letters In relallon to the engine size and year of the engine on the nght hand Side of the 1 Fig The engine senal number IS stamped Engine cylinder block The first group Al3 AI4
Introduction to Maintenance Datsun 1974 DATSUN 8210 EMISSION RELATED MAINTENANCE SCHEDULE Maintenance Operation Recommended Intervals Months or Thousands of Miles WhIchever Comes First 12 24 36 48 A A A A Engine Compression I I I I Drive Belts I I I I Intake Exhaust Valve Clearance Engine 011 R 4000 011 Filter R Miles 8000 Miles or 8 R Engine Coolant Carburetor Idle RPM Choke Mechanism Connections Mixture Ratio Choke Plate Linkage Boost Controlled Decelerallon Device
Introduction to Maintenance Datsun 1974 DATSUN 8210 NON EMISSION RELATED MAINTENANCE SCHEDULE Recommended Intervals Maintenance Operation Months 4 8 12 16 20 24 28 32 36 40 44 48 52 54 Thousands of Miles Brake Clutch Fuel Transmission Hoses Exhaust lines Cracks for Proper Attachment Leaks Abrasion Detenoratlon Etc Chafing Differential Gear 0 1 I I I I I I I I I I I I I I I I I I R I I I Gear Box Suspension Parts Steenng Linkage Propeller Shaft Flange Bolts I I Sus
Datsun Introduction to Maintenance 1975n DATSUN 8210 NON EMISSION RELATED MAINTENANCE SCHEDULE Maintenance Operation Recommended IntOlrvals Thousands of Miles 625 125 1875 Months 6 12 18 I I 25 3125 375 4325 24 30 I I 36 42 I I 50 5625 625 48 54 I I 60 Brake Clutch Auto Transmission Steering Gear Fluid Levels for Leaks I Brake Fluid Master Vac Vacuum Hoses Brake Clutch Fuel R R R R I I I I I Check Valve Exhaust I R Systems for Proper Attachment leaks Cracks
Introduction to Maintenance Datsun 1973 DATSUN 610 1974 DATSUN 610 AND 710 EMISSION RELATED MAINTENANCE SCHEDULE Recommended Intervals Maintenance Operation Months or Thousands of Miles Whichever Comes First 12 24 36 48 60 A A A A A Engine Compression I I I I I Dnve Belts I I I I I Intake Exhaust Valve Clearance Engine 011 1 A 3000 Milesor3 Month Intervals 011 Filter A 6000 Milesor6 Month Intervals 2 A Engine Coolant Cooling System Hoses Vacuum Fittings Hoses Carburet
Datsun Introduction to Maintenance 1973 DATSUN 610 NON EMISSION RELATED MAINTENANCE SCHEDULE MaIntenance Recommencled InIllrV8le Operation Thousands of Miles 3 6 Months 9 12 15 18 21 24 27 33 36 39 42 45 48 51 57 54 Brake Clutch Pedal Free Brake Clutch Etc Foot Foot I I for Leaks and Detenoratlon I I Parkong Brake Operation I I I I I I I I Brake I I I I L L I I I I I I I I I I I I 0 0 R R I OperatIon Cylinder I L I DISC Brake Pads Tra
Introduction to Mamtenance Datsun 1974 DATSUN 610 AND 710 NON EMISSION RELATED MAINTENANCE SCHEDULE NOTE Use 1974 8210 Maintenance Schedule With the following additions Melntenance Operation Recommended Intervals Months Thousands Rear Axle Drive Shaft JOints Inspect Repair or 8 12 16 20 24 28 32 36 40 44 48 52 46 60 I 710 Only ConditIOning System Hoses Connections Refrigerant leaks I 4 Miles Ball Spline lubricate If Necessary Air or I I I I I I I I I I Replace 1975 77 DATSUN
Datsun Introduction Maintenance to 197577 DATSUN 8210 610 AND 710 EMISSION RELATED MAINTENANCE SCHEDULE Continued Rscommendsd Intarvals Maintenance Operations Thousands of Moles Months 12 24 36 48 125 25 375 50 Ventilation Hoses I Exhaust Gas Recirculation EGR I I I I A A A A I I I I Exhaust Gas Recorculatoon Control System EGR Warning System Vapor Lines I I R R Fuel Tank Vacuum Relief Valve Charcoal Canister Filter A I R Adjust Inspect Correct or Replace If Nece
Introduction to Maintenance Datsun 1975n DATSUN 610 and 710 NON EMISSION RELATED MAINTENANCE SCHEDULE Continued Maintenance Recomme OpereUon Thousands 01 Moles Months 62S 125 1875 6 12 18 Intervals 25 3125 375 4375 50 24 30 36 42 5625 625 48 54 till Rear Axle Drive Shaft JOints 1975610 Only L L I I Reto9hten Body Mountings 1976710 Only Rotate Wheel Position Balance Wheel DISC Brake Pads Inspect Wheel Alignment forWear Detenoratlon Brake Drums I Other Brake Leaks Other
Introduction Datsun to Maintenance CHANGING ENGINE OIL OIL FILTER The best lime to change the engme OllIs after the engme has been runmng for a whIle ThIs allows the warm 011 to dram more qUIckly and helps to remove that may have accumulated the 011 pan The OIl pan dram plug sludge located IS or the m usually large bulge found at m IS of the pan It the rear lower edge bulge Fig 2 large plaslic pan capable of side of the Use a about 6 quarts Place the pan under the dram plug and remove
Introduction to Maintenance Datsun UC 1 Ie u 4 FIg DIpstIck locatIOn The filter IS found on the sIde of the tools to engme block and It resembles the old can WIth fluted a edges so you can large gnp It the WIth your hand As f1lter the dram pan because keep It contams dISpose Itover the on you 011 Pour the 011 out of It and of the old filter new one came m 011 unscrew m Next the box the smear a httle the rubber seal at the bottom of new 011 fil ter and f1lter mto p
Introduction to Maintenance Datsun ber COOLING SYSTEM SERVICE or dram and other contammants flush the coolIng system now and save the headache that could come while One of the simplest services you can your Datsun IS to dram the perform on cooling system of the old coolant and refill It With fresh all year coolant And It will take you about an hour to do tlus Job More and freeze more the name anti from these con dlsappeanng tamers and bemg replaced by the name summer wmter coolan
Introduction 2 When the pletely to Mamtenance coolIng system draIned Datsun IS com close the and refIll the radIator petcock wIth plaIn VACUUM VALVE water and a wluch can auto any coolIng system flush be purchased locally at PRESSURE VALVE store GASKET the cap start the engIne and allow It to ron untIl warmed 3 Replace About 15 rmnutes should be up enough Stop the engIne and allow It to cool thoroughly before attemptIng to 4 remove 5 the radIator cap When suffiCIently cooled d
Datsun Introduction FIg FIg 9 8 Thermostat locatIOn Thermostat locatIOn to Maintenance Model B210 Models 610 and 710 17
Introduction to Maintenance 2 Disconnect the upper radiator hose at 3 the thermostat housmg the thermostat m con cooling system to See housmg 10 Before replacmg gasket surfaces make sure the secunng nuts Side to Side so as tighten evenly from not to warp the Also be careful not to housmg overtighten the nuts because you might crack or break the thermo stat housmg Inspect the used coolant If It S dirty or contammated replace It With Penodlcally but at least gmmng of Spnng and Fall a
Datsun Introduction ALWA YS CHECK hose for chafed burned may or cause an areas that tlmely and costly failure to Maintenance SOFT hose indicates inside ThIs deten deterioration oration can contaminate the cooling system and cause particles to clog the rad lator 1 HARDENED hose can fad at any time Tightening hose clamps Will not seal the connection or SWOLLEN hose or 0 1 soaked ends indicate danger and possible failure from 011 stop leaks or hose to II that the rest of the h
Introduction Datsun to Maintenance UPPER HOSE FIg 12 Removmg radiator hose HOSE HOSE REMOVED CLAMP 3mm 1 8 INCH BEAD CLAMP HOSE INSTALLED FIg 20 13 PosltlOnmg clamp on hose
Datsun Introduction 6 to Maintenance Add the fresh coolant amount as lIsted capacllles chart or the proper the flUid the chart found the container on In In to maIntain protecllon DRIVE BELT REPLACEMENT Proper belts not prolong to Fig 14 Installmg radiator hose tensIOn IS Important to dnve only servIce to mlDlmlze nOise and hfe of the belt but also protect the parts beIng belt A loose belt may dnven cause by the Improper SMALL CRACKS ON THE UNDERSIDE 2 CAN BE ENLARGE
Datsun Introduction to Maintenance alternator fan and hon A belt too water m pump opera light places the water pump and alternator beanngs You should be able to adjust most belts m half hour and a less than an replace dnve belts hour or 3 of the belt underside Fig Belts that show It IS uneven 1 as a portIOn a frayed wear glazed that If pivot 2 belt or au lighten 5 the engme to get slack 613 depress the belt at the nud 16 The amount of deflectIon IS too mm rapidly T
Datsun Introduction Fig 7 Removing air to Mamtenance cleaner element AIR CLEANER ELEMENT REPLACEMENT Clogged aIr cleaners contnbute to performance and low gasohne rmleage Check and replace the au cleaner poor engme element at the mtervals recommended m the mamtenance charts m the front of tlus book secured The top of the au cleaner IS by a wmg nut whIch must be removed m order to hft the cap from the 17 au cleaner body Fig After the cap IS removed hft out the element and check It by lookmg
Introduction to Maintenance Datsun To FUEL FILTER REPLACEMENT I replace fuel fIlter DIsconnect the fuel Inlet and outlet lInes from the fuel fIlter and the filter move 2 A clogged fuel fIlter can cause cartrIdge paper fIlter element which cannot be cleaned See type that a Figs uses a 19 and 20 for local1on Replace the Intervals the element shown In specIfied mamtenance charts thiS book restrIcted at or as Fig It becomes In front of clogged 21 or engine to check for lea
Datsun Introduction to Maintenance FUEL FILTER LOCATED ON RIGHT HAND INNER FENDER SKIRT INSIDE OF ENGINE COMPARTMENT FIg 20 FIg Fuel filter locatIOn 21 Models 610 and 710 DIsposable fuel filter cartridge 25
l i ct0 0 cn 0 l g s III 5 ro l III l n SCALDPE f l OR SPOTS aALD FEATHRED I ROTA E TIRESINSPECSUTPENSIO OF OUT OF I fi WEAR AND LACRKOTA ION WORN ALIGNMESUTPENSIO TIRES OR OF OR UNBALNCE 0 DYNAMISCTATICaAL NCEWHE LS DEF CT 00 OR WHE L TIRE 0 CA TO IN ADJUST TOE SPECS INCORECT EXCSIVECAMaER TOE EDGE 1 01 SIDE WEAR ONE r 11 OR SPECIFATONS 1 0 TO NECSARV COOL LACK ARE OR I OF SHOULERS AT f ATE ROT INFLATION ROTAION PRES URETIRES ADJUSTWHEN L A C K UNDERI
Datsun Introduction TIRE CARE Tire pressure while the Get 10 spectlon check the habIt of makmg Ure a part of your Inspect by be caused tIres for routine wear car align ment Improper Ure pressure or an out of balance condilIon It Will take you about tIon plan work for tIre mspec rotatIon and pressure check so a half day s ahead for thIS servIce car any should be checked are cold before dnvmg distance An out ofbalance tIre and wheel assembly or Improper alignment Will have to be
Introduction Datsun to Mamtenance plans shown m Fig 23 and follow the plan that apphes to your type of tire ObvIOusly your local garage can rotate tires qUIckly usmg a hft and power tools But smce the name ofthe game IS savmg money let us show you a httle a tip that can save you money tWice year Thmk of how many times you may have had your local garage mstall A small and remove snow tires your mvestment 10 a set of extra wheels Will enable you own tIreS mstall and to qUIte easily remove
Tune Why do we need a tune up The whole Idea of keepmg the engme tuned IS more Important today than It ever was m the past Air quahty and the scarcity of fuels makes change It necessary for old habits our You benefit car In drrectly by keepIng good runmng conditIon operate more us your It wIll wluch effiCiently to simply miles per gallon or less of your pocket each tIme Up at least 75 of the hnder With highest readmg cy cylmder readmg lower no than 700 kPa 100 pSI VariatIOns be
Tune Up Datsun GAP IOE BRIDGED Oil FOULED Tlf lED BV DepOSIT eUllQ IDENTIfiED lIv WET BlAe CLOSING CAli BETWEEN BORE C USEOBYOlLOR NOT LEer RODES CAUSED BY OIL w CESsIV E l 10i CHAMBER RBON FOULING THE l I DBY BLACK lIE OSITSO NSUl TQRSHElL LECTROOES DEPOSITS CARBON FOULEO j N CES vf UG CAN BE CLEANED 1110 E n RING CQMeus ROUGH WORN 101115 CLE A NCE BE llCESSlv CARBON DEPQsrrSON NSUlATQR IPS SURf ACES U WE GUIOESANDSTEMS ORWOHNOR HOTTER I NEO CLE uSE UG ND ELECTRODES C
Datsun Tune Up Fig engine 011 or engine This could lead gine 26 Filing spark plug 011 Into the coolant to senous Internal electrode BLADE TYPE FEELER GAUGES en damage SPARK PLUG SERVICE o PLUG GAP ADJUSTER Spark plugs placed at the should maintenance charts book IS normally mtervals listed In be In re WIRE TYPE FEELER GAUGES the Fig the front of thiS notIced fouling crackmg etc Spark plug service normally takes less than an hour Use with Before removmg any spark plug labe
Tune 3 Datsun Up Crank the engme over a few turns to blow dIrt away from the base of the Side electrode dllTIenslOn shown the 4 plug Stop crankmg plugs 5 Check the condIlIon of the old 6 spark plugs by companng them to the chart Fig 25 If the old spark plugs are to be reused With an sure all and remove the 7 8 are Up Speclficalion chart at the end of thts chapter If new spark plugs are bemg m stalled It IS a good praclice to also check the gaps as they are not al ways correct Screw the s
Datsun Tune Up SPARK PLUG WIRES These DISTRIBUTOR SERVICE and end connectors wires should be mspected at regular mtervals to determme If they are 011 soaked cracked or burned If they are m need of replacement new wires can be pur chased at most automotIve counters large department Try to obtam replacements for stores that are exact wires m your car Such sets wIll have the Wires cut to correct termmals and contaIn the lengths both ends of the on Umversal sets which are then have len
Tune Datsun Up 0 t l fi7L 11 V 3 ROLL PIN GOVERNOR SPRING GOVERNOR WEIGHT 12 SHAFT ASSEMBLY 4 RELUCTOR 13 5 PICK UP COIL 14 1 10 CAP ASSEMBLY 2 ROTOR HEAD ASSEMBLY 6 CONTACTOR 7 BREAKER PLATE ASSEMBLY 8 PACKING 9 ROTOR SHAFT Fig 34 29 TYPical 11 CAP SETTER VACUUM CONTROLLER 15 HOUSING 16 FIXING PLATE 17 O RING 18 PINION distributor With electronic IgnitIOn
Datsun Tune Up 3 Unfasten the old pOints and con to Fig 32 for loca denser Refer tIOn of VarIOUS parts drop not to 4 new points lint free cloth and clean coaling of light other offthe distrIbutor shaft wIth Wipe a any you will need them to hardware Install Be careful screws or carn apply lube to a the carn 5 Install a new set of pomts and condenser 6 Fig 30 D sconnectmg battery Connect the ground until the points points Here s how you service battery ground
Tune Datsun Up Fig 32 Settmg IgmtlOn pomts SET SCREW PRIMARY LEAD TERMINAL Fig 36 33 Inside the dIStributor
Tune Up Datsun i @ r t 1 10 GOVERNOR WEIGHT CAP ASSEMBLY 2 ROTOR HEAD ASSEMBLY 11 THRUST WASHER 3 CONDENSER ASSEMBLY 12 4 GROUND WIRE ASSEMBLY 13 14 SHAFT ASSEMBLY VACUUM CONTROL ASSEMBLY TERMINAL ASSEMBLY 5 LEAD WIRE ASSEMBLY 15 CLAMP 6 CONTACT SET 7 BREAKER PLATE 8 CAM ASSEMBLY 9 ASSEMBLY 16 FIXING PLATE 17 GEAR SET GOVERNOR SPRING FIg 34 TYPIcal breaker pOint dIstributor 37
Tune Datsun Up gme fIreS 10 relatIon to the posItIon of the pIston There are several other prob DISTRIBUTOR CAP AND ROTOR REPLACEMENT At tune up tIme It IS a good lems that could be tunmg related Idea to use a lImmg check nosIs when they as so part of your dIag occur They mclude a check the cap and rotor cond1l10n Too often these Items are merely taken for loss of engme pep knockmg dunng acceleratIon and dIfficult start 109 granted and assumed to be OK when they may be the cause of a
C0 lc oIII cl CARBON Of 1110111 8 EC1 0N R010R INSf Of 1 11 COR OE OU1SIDE lOWERS INsPEC1O0ISNlR8U10R lciO OR 8URN OERODEINSERlElRMINAI It 5 S l S 110R OIS1RI8 BLOWING INsPEC10lENRMINA S CAf l l C INSERl CAf Of R010R Of AND cIt
Tune Datsun Up 7 AdJustmg 36 Fig tlmmg Adjust the engIne Idle speed to the speclficalions In the tune up chart at the end of thiS seclion speclficalions the model year These determIned are engllle by and transrmSSlOn In your car 8 Pomt the lirmng hght at the tunIng marks located on the crank pulley and cover dwell Fig 36 Check the Indicated as on two readmgs meet the the If these tachometer dwell meter speclfica lions hsted at the end of this sec stop the engIne and disc
oIII lc l en c l Timng Automaic Igniton Manual DweW BTDC BTDC BTDC BTDC BTDC BTDC BTDC BTDC BTDC BTDC BTDC BTDC 50 10 10 10 TUNE 120 55 55 55 45 49 49 55 49 55 55 55 55 55 55 55 49 49 49 49 49 49 49 55 49 In In In In In 50 50 In In 032 032 Gap mm mm Spark 80 80 Type Hot 32A 32A AG AG 020 018 In In In In In In 020 020 020 020 020 020 020 020 020 018 018 018 018 mm mm 50 50 45 45 In In mm mm mm 50 50 50 mm 50 45 mm mm 50 50 In In In In mm mm 50 50 45 45 I
Fuel A carburetor has two enemIes and Clogged water System dirt and fuel filters au may allow dirt and water to get mto the carburetor causIng It to malfunctIon Some of the symptoms of a mal carburetor functIonIng mg surgIng or hard start hIgh nuleage and poor gas speeds are mISSIng at or low In any and peak performance meet as buretors all on 610s and 710s mIleage Car 1973 to 1977 model are but Interchangeable again expenence the you may well as standards emISSIOn sa
Fuel System Datsun 16 17 ACCELERATING PUMP PLUG PRIMARY SLOW JET NEEDLE VALVE LOAT 2Il 21 ANTI DIESELING SOLENOID VALVE 22 PRIMARY MAIN JET 23 SECONDARY MAIN JET 24 IDLE LIMITER CAP 26 IDLE ADJUST SCREW 18 19 26 SPRING THROTTLE ADJUST SCREW 28 SPRING a PRIMARY AND SECONDARY THROTTLE Z1 VALVE 32 AST IDLE ADJUST SCREW ACCELERATING PUMP ROD THROTTLE RETURN SPRING 33 STROKE LIMITER 3D 31 NOTE DO NOT REMOVE THE PARTS MARKED WITH AN ASTERISK FIg 38 TypIcal DCH306 carburetor 43
Fuel System With ped an Datsun automatic transmission are from a reputable auto parts store and be denoted DCH340 41A The model sure number and suffix are on the pnnte of any warranty that may be With the umt carburetor body The DCH340 carburetor tially the buretor same as IS essen the DCH306 that you fully understand the terms To replace the carburetor car proVided proceed as follows 38 and 39 Figs Disconnect the battery ground cable to prevent aCCidental shorts 2 CAR
fIg 39 1YPlca 340 IDC f car buretor 4
Datsun Fuel System 6 Remove the nuts that hold the CARBURETOR ADJUSTMENTS car buretor to the Intake manifold Before removing the carburetor disconnect the fuel hne Be care 7 Idle since raw tools or anytlung There else falls mto the engme mtake mamfold 8 Remove the carburetor If you are mc1uded wIth the repaIr kit To re mstall the carburetor 10 the above steps Use a new gasket or msulator between the and the Intake mamfold NOTE Ifyou gomg to store your of tIme With the car buretor re
Fuel System Datsun the aIr hose to entenng tee or place 3 Check a WI pIece of th a make prevent dust from You can use plastIC held In about the carburetor for proper connectIon of hoses and pIpes 6 Correct If necessary 4 Start the engIne and let It Idle untIl warmed up 5 Stop the engIne and attach a tachometer per the manufacturer s Start the engIne InstructIons Fig 42 transmISSIOn IS In neut tImes Then let the engIne Idle for rubber band Fig sure ral or park and acc
Fuel System 7 Adjust Datsun Idle mIxture the Idle mIXture until you get a runDlng conditIOn IS reached Then turn the screw back 14 by turnIng screw clockwIse noticeable about turn 100 rpm drop In Idle speed See FIg 43 for the Idle mIXture screw location 8 on B210 models and NOTE Some Idle FIg a You can remove 44 for 610 and 710 models behInd Turn the Idle mIxture sure screw coun terclockWIse until the smoothest FIg FIg 48 have 44 43 Idle mIxture Idle mIxture plastic It W
Datsun 9 Fuel Check the engme Idle to speed agam Idling to Adjust Idle speed be sure engme IS specIfIcation screw IO Proceed I air hose provide the 2 tachometer The float gasoline 3 regulates allowed 10 proper float level IS essen your Datsun It IS especially easy to check your carburetor float level Just the float from the float chamber necessary cause of the onto raw precautIOns gasolIne be that may the engme Remove the attachmg screws from wm dow retamer the
Fuel System Datsun 46 Fig 5 Adjust the float poslt1on by 109 the float seat until part of the float level with the IlOe Float level bend the upper hned up IS on the wlOdow assem bly Fig 46 You can check tlus by loosely reposltlomng wlOdow as sembly and checklOg float alignment 6 7 After float properly ahgned place wlOdow assembly and gas kets tlghtenlOg the screws se curely Replace the fuel hnes and arr cleaner assembly re With the carIdhng check the float posItion 50 IS 10 the lOspec
Datsu Fuel n on the second step of the fast IdlIng Fig 47 Clearance for cars should be to the the Tune carn with manual transnusslOn o 88 0 030 0 035 mm Clearance for cars 0 80 for your 4 Adjust With automatIc I 07 I 17 3 Install the car Idle by tummg untIl engme IS at mm fast Idle normal Idle speed 0 0400 045 10 2 speed specified 10 Up SpecificatIons chart 10 screw transmiSSIOn System carburetor on the engme Start the engme and measure fast Idle speed With a tachometer
Datsun Fuel System Choke Cover Choke Vacuum Adjustment choke cover do not remove the three screws that attach the choke cover adjust the simply loosen To When settmg retamer nng to the carburetor choke housmg Turn the cover until the mdex mark hnes up as mdlcated Tighten m the retammg nng Fig 48 attachmg a cold engme diaphragm uum break Adjustment opens the choke over break I To nch nuxture proceed Remove screws as 52 a vac vacuum plate shghtly to choke cover adjust
Datsun Fuel System CHOKE VALVE AU I 1 VACUUM BREAK VACUUM BREAK STEM ROD Fig and set aSide tIpped Use a magnetIc of these little likely vacuum 5 to Completely 3 Hold the choke valve drop A gap for cars I miSSIOn 0 045 0 050 close the choke valve cars by stretchmg Fig 49 by bend Clear With manual trans 140 1 260 m mm Clearance for WIth automatIc transrmSSlOn I 205 1 335 rubber band between the choke Gnp the vacuum break pliers and pull straight Adjust ance shaft l
Fuel Datsun System Choke Unloader The carburetor 4 Adjustment IS eqUIpped WIth an that wdl open the choke throttle IS fully open when the plate ThIs allows venl1latlon of engmes that unloader have become flooded due to chokmg as To adjust unloader over proceed follows Adjust clearance bendmg unloader ance for cars maliC WIth the choke cover removed tongue with manual 50 by Clear or 2 03 auto mm III NOTE Be sure that throttle valve fully If open fully open fads to not FI
Datsun Fuel System SECONDARY THROTTLE PRIMARY THROTTLE VALVE VALVE A Fig 51 throttle valve 480 from posItIOn and tween Interlock opemng fully closed A measure 2 be the throttle valve and throttle chamber InsIde the wall Wahout dIsturbIng the valve IS about to open Dash Pot Models Only InstructIOns manufacturer s to 52 Turn the throttle valve by hand stopper lever 5 Adjust the posItIOn of the dash pot by turnmg the adjusting nut untIl engine speed IS between 1 500 to 2
Datsun Fuel System engme decelerates to Idle about three seconds the engme and tachometer 8 Stop Dash pot 52 Fig speed m adjustment shafts Remove all dIa gaskets and O nngs before nnmersmg carburetor cleaner Replace all old phragms remove the m gaskets as well as the float needle and seat The followmg BASIC CARBURETOR DISASSEMBLY a best to replace any gaskets m the carburetor whenever you disassemble It IS For thIS It reason you should obtam a carburetor rebwld kIt for the
Datsun Fuel float 4 and and needle and catch the accelerator pump ball and weight Many will have four m parts order of removal plug weight 5 Remove the choke cover choke Do parts and not choke valve unless move 6 gasket ball housmg FUEL PUMP seat assembly Tip the carburetor mam body re neces Checking and fuel pump pressure If you can get access to such a gauge here s how you use It sary for replacement Remove the accelerator pump plunger and power piston from DIsconnect the
Fuel System Datsun Removal Rebuild your Datsun s fuel pump and It easy only takes a few minutes disconnect the fuel Inlet and Simply Ties outlet lines and plug bUYing tee other sUitable deVice Removing IS pencil or them With a golf Your local parts store a Typical fuel Figs 53 and Instruclions supplied complete are umt illustrated Remove the two mounting bolts and lift pumps 54 Follow the the fuel pump from the engine block With the rebUild kIt 1 PACKING 2 VALVE ASSEMBLY 3
Datsun 1 Fuel System 6 DIAPHRAGM ASSEMBLY 12 OUTLET CONNECTOR 2 CAP GASKET FUEL PUMP CAP 7 DIAPHRAGM SPRING 13 ROCKER ARM SPRING 3 VALVE PACKING 8 PULL ROD 14 ROCKER ARM 9 LOWER BODY SEAL 15 ASSEMBLY 4 FUEL PUMP VALVE 10 LOWER BODY SEAL ASSEMBLY 5 VALVE RETAINER FIg WASHER 54 11 INLET ROCKER ARM SIDE PIN PACKING 17 SPACER FUEL PUMP 16 FUEL PUMP CONNECTOR Model 610 and 710 fuel pump TO CYLINDER BLOCK tYPIcal 59
Emission Control Due to the complex of the nature charts control many and vaned umts used au pollutIon and to contnbute to good to dnveablllty we w1l1 t1us chapter 10 age sImple systems on confme to ever I the very whIch you can 10 the front of thIS book How can you check operatmg properly our cover only Systems per 55 FIg Turn the valve should hear form routme mamtenance be sure It IS follows Locate the PCV valve and remove It 2 as It to a upSIde chck IfIt down IS
Emission Control Datsun 5 Replace Systems the PCV valve If applIca ble and reInstall hose NOTE Do notattempt to clean the Inside of the PCV valve with sol vents While thiS may seem free to up the valve It may also make the valve Inoperative PCV mamtenance takes Just few a mInutes FUEL EVAPORATION CANISTER FILTER The fuel evaporation canIster IS lo cated toward the front ofthe engIne on the carburetor side of the canIster has placed or a car The filter which may be re wIth the canis
Electrical If your JUMP STARTING A A CAR WITH A DEAD BATTERY car battery IS dead or at any lime you are jump startmg a car be sure that the battery bemg used to jump start IS the same voltage as the dead battery Also be sure that the dead Jump startmg a carIS a ple matter as long as a remember rules all car are safe and SIm few easy to followed FIrst of before attemptmg to jump start any check your eqUIpment Be sure that battery IS a negallve ground battery attemptmg to Jump start the cables 1
Datsun 5 Electrical Start the car With the dead battery and allow It to IUn at fast Idle for a few mmutes 6 Remove the cable end ground clamped to and then remove the other end oftlus cable from the negative tenmnal of the car With the good battery 7 Now remove from both 8 the remammg cable cars car Have the dead soon as longer It case battery possible as It be serviceable will only tested as may no m which go dead agam Also there may be chargmg sys tem problems which
Electrical To be not Datsun sure get that thIS solutIon does mto the battery cells keep place Ifthey are of the vent caps In the removable type 3 Check the ends ofthe cables to be sure they are not frayed and to see can be obtamed parts supply auto many parts may well be condItIOn and have many good 10 you FIg allow the cable to agaInst the ground car other pomt body a short producmg place any damaged or frayed bles munedlately or lIghtly heavy grease after replacmg and tIgh
Datsun Electrical @ FIg FIg 59 60 Inspect battery cables Installmg battery cables 65
m en n o V V ASEMBL COVER BEARING BEARING COVER ASEMBL PLATE SET V COVER BOLT PULEY FRONT FRONT ROT R REAR STAOR REAR BRUSH DIODE ASEMBL DIODE THROUG 12 3 4 5 6 78 9 10 11 o 110 C M@ 4 14 CD l Dc 01 00 l t s c l3
Datsun Electncal WATER PUMP PULLEY IDLER PULLEY CRANKSCHAFT PULLEY TypIcal drive belt arrangement VOLTAGE REGULATOR REPLACEMENT The solId state type FIg 62 Two types of voltage used on Datsun vehIcles tradItIonal The second regulators Integral part assembly are The first IS the electro mechanical IS a however Unit Disconnect the battery ground cable to prevent accIdental shorts blow your horn If your carIS equIp ped With the electro mechanIcal type regulator you can save the labor cost
Datsun Electncal 63 FIg Voltage regulator replaced the solenOid and the starter dnve Replace the starter as follows STARTER MOTOR REPLACEMENT Disconnect the Slow starter cranking motor having tance In other words can be caused by much too the reSIS battery 2 being IS crank the engine This symptom calls for removal and subsequent over left to haul of the starter can remove place It With which you can forget get a a can parts supply don t Inabout the starter new buy sto
Electrical Datsun 1 1 RING GEAR 2 SHIFT LEVER GUIDE 3 ARMATURE 4 BATTERY 5 FIELD COIL 6 STATIONARY CONTACT 7 MOVABLE CONTACTOR 8 9 SHUNT COI L PLUNGER 10 IGNITION SWITCH 11 Fig 12 SERIES COIL TORSION SPRING 13 SHIFT LEVER 14 PINION 64 Starter motor CircUit 69
m iiin o Ql nQl en c 3 V Y ASEMBL ASEMBL PLATE ASEMBL STOPER CLIP BUSHING COIL COVER CASE CASE Y SPRING 1 ARMTUE BRUSH BRUSH YOKE FIELD CENTR PINO DUST PINO STOPER GEAR GEAR 13 14 15 16 17 18 19 20 21 22 23 24 A S E M B L Y B U S H I N G W A S H E R l SWITCH SPRING WASHER BOLT COVER LEV R COVER COVER COVER HOLDER MAGNETIC ASEMBL DUST ADJUSTING TORSIN SHIFT DUST THRUST RING REAR THROUG REAR BRUSH BRUSH V I E 1 l o e j ll t I 2 lt 3 4 5 6 78 9 10 11 12
Datsun Electrlca I STARTER CLUTCH REPLACEMENT If you hear find the starter mangled TIus before you don t be IS start 65 FIg surpnsed to gear teeth somewhat WIth the mtemaJ ter sound when gnndmg a startmg your car easy to reparr but fanuhanze yourself workmgs Allow about your lime for thIS repaIr of the an star hour of Job I Remove the starter from the car 2 On a clean bench through bolts loosen two 66 FIg Pull bolts back untIl Just clear ofof gear case but do not remove
Datsun Electrical If you are mstalhng a radIO or tape deck mto your carfor the fITst Ume be sure to wIre It to a fused ClfCUlt Wmng RADIO REPLACEMENT If your radIO has been the chances bloWIng fuses reparr If you want to update radIo system wIth an m dash or step case you by repamnen Igmuon your AM FM charge for extended an Here IS penod replace how to a radiO bIg part of the total Model 8210 removIng the radIO and It once It reInstalhng stalhng your new the example wIll prevent a d
rn 0 oIII Fi cl CONTROl DEfOG ER KNOB LIGHTEMRETER SWITC1H0PTIONI 10PTIO1N0PTIONI SWITCH SWITCH 10PTIONI KNOB SWITCHKNOB W I N D O W IGHTINUGMINATON KNOB REARSWITCHESCUT HEON WIPERADIOCIGARET IGHTING Il 12 INSTRUMENT COMBINAT TACHOMETR l l l 3 4 56 18 9 OCK WIPER ADIO Cl 10 11 12 13 INSTRUMENT PANEL PAD INSTRUMENCTLUSTER PANEL 10Cl 0 0 s l a l s rq aCl IV o
E lectncal Datsun 5 Remove the ret31nmg nuts from the radiO controls 6 Remove the ten screws retalmng cluster four panel Side of panel lIghter ash tray Model B2JO Removing cover SWitch lamp 8 3 4 Pull out the ash tray and remove It by loosemng the three retammg screws Fig 70 Remove the wiper SWitch knobs hghtlng SWitch and IllummatlOn SWitch and on remove retalnmg turnmg The 1llununatlOn switch wmdow defogger clock seat belt wanung and turn signal pIlot lamps panel from the Remove
Electrical Datsun NOTE Never operate the radio speaker disconnected With the Extend the Tune In antenna Disconnect the completely the weakest statton be 12 and 16 tween Model 610 1200 Hz on the dIal Some be present but to 1600 NOTE may replace nOise disregard It nght slowly With comes screw Ing steps I cluster to panel by through II revers the remove outlined In removing best Reinstall the dash speaker panel as 2 panel outlines as In steps 9 12 below Remove t
Datsun Electrical 3 Remove the heater control cable clamps from FIg 73 4 5 the heater assembly speedometer cable behlOd the speedometer DIsconnect the body and IOStru ment harnesses at connector FIg DIsconnect the 74 6 garnIshes panel Remove the cluster panel Loosen the bolts attachlOg the In strument panel and draw the In strument panel assembly out backward from the car FIg 75 Remove the IOstrument from the IOstrument 7 8 Fig 73 Removmg heater control clamps Model 610 cable MAIN HARNESS
Datsun Electncal D 1 FIg 75 Panel attachmg bolt locations IS 10 Model 610 not necessary to remove the steenng wheel Remove the speedometer cable speedometer from back side ofthe II Loosen the cluster screws attaching the and draw the cluster panel out backward from the car FIg 76 DIsconnect 13 DIsconnect the radIo nector 14 FIg 77 DIsconnect the speaker WIres the Instrument harness 9 To remove only the cluster from at the connector panel the steenng column shel
Datsun Electncal 77 Fig 16 Remove the two the radIo to the RadIO installatIOn screws panel and holding Remove the two replaCing 18 To Install flange nuts hold speaker posItIon the radIO and speaker If removed and attach the Wires Adjust the antenna trImmer as follows FIg 78 NOTE with the 78 Never operate the speaker completely Tune In the weakest statIon be Ing the speaker to the InstnIment panel and remove the speaker If the Extend the antenna remove the radIo 17 Model 610 rad
Electrical Datsun ANTENNA TRIMMER O 6 HITACHI RADIO MATSUSHITA RADIO FIg Antenna trlmmer 78 Model 710 adjustment 4 Model screw Disconnect the four connectors for harness Instrument Disconnect the battery 2 ground cable Remove the clusterpanels A and B as follows Fig 79 Remove the four screws turn sIgnal 5 on cluster the nng nut Remove the two screws B and retam B to mg the cluster panel strument panel from beneath panel Remove B 3 Draw out the ash tray ten around clust
E lectncal Datsun SHELL COVERS INSTRUMENT HARNESS 3 CLUSTER PANEL A 4 COMBINATION METER 5 ILLUMINATION FIBER SCOPE 1 2 9 ILLUMINATION CONTROL SWITCH 10 CLUSTER PANEL B 11 ASH TRAY 12 CLOCK SPEAKER HARNESS 13 INNER CASEI 6 SPEEDOMETER CABLE 14 ILLUMINATION BULB 7 15 INSTRUMENT PANEL INSTRUMENT UPPER PAD 8 WIPER AND WASHER SWITCH KNOB FIg 79 Cluster panel 7 Remove the four retammg screws and remove the radIo FIg 80 8 Remove the speaker to the dash removal Extend the antenna Tune
Electrical Datsun Ci Vtlf I I Fig 80 RadIO installatIOn Model 710 HITACHI RADIO CLARION RADIO Fig 81 Antenna trimmer adjustment screw Model 710 81
E lectncal Datsun W S WIPER BLADE REPLACEMENT If your wmdshleld wIpers are smear 109 the glass chances are that the wIper blades should be element has most replaced The rubber hkely become hard and damaged from WIping over an ac cumulal10n of dirt on the wmdshleld It IS also hkely that the wIper anns lost tension and therefore do enough pressure the glass clean on not have the blades to WIpe Few mechamcs If any would mstall these parts If they charge you were sellmg them to you Therefore
Datsun Electrical wIper clear from the wIndshIeld and slide the new blade untIl the tab clicks firmly Into W S WIPER MOTOR AND LINKAGE place I Remove the wiper arm 2 Open W S WIPER ARM REPLACEMENT ReplacIng tery ground wIper arm IS a sImple task that Will only take 15 mInutes 3 assembly can be then off pivot pulled 83 Remove the cowl top Install In the 6 reverse Pull the wiper NOTE Be In correct wiper sequence the set nut firmly and tIghtenIng takIng care not to over age at
Datsun Electrical Fig 86 Removing linkage assembly r Fig 84 87 Flange nuts
Datsun Electrical Model 8210 WASHER FLUID NOZZLE ADJUSTMENT DIsconnect the battery ground cable Adjust nozzle so that wmdshleld washer fluId IS bend 109 nozzle wIth You 2 sprayed properly by can make thiS the cowl top gnlle a Depress the sWitch knob and turn It counterclockwIse screwdnver be adjustment through 3 easily taken Unscrew the nng swItch Knob out assembly FIg can then 88 secunng the nut to the mstrument panel LIGHT SWITCH REPLACEMENT 4 stroment It may be ne
Datsun Electrical Model 610 Disconnect the INSTRUMENT CLUSTER PANEL battery ground cable 2 Remove the mstrument cluster panel Fig 3 89 Remove the mountmg screws from A the front of cl uster panel also reach under panel and one 4 additional mountmg Remove the I1ght remove screw sWitch knob depressmg and turnmg terclockwise Fig 90 5 6 Unscrew the retammg nng from switch assembly Unplug the sWitch and by coun nut CLUSTER PANEL remove AU It from the dash 7 Installation IS m th
E lectrrca I Datsun RETAINING NlIT 3 n ILLUMINATION FIBER Fig 91 Llghtmg SCOPE switch Model 110 Model 710 DIsconnect the battery ground cable 2 Depress the switch knob and turn It counterclockwIse Remove It from the sWitch 91 assembly FIg 3 Unscrew the retammg 4 Reach up under the mstrument panel and dIsconnect the lIght sWitch wmng nut and il connector lummatIon fiber scope Remove the switch installation IS the reverse of removal Fig 2 TURN SIGNAL SWITCH REPLACEMENT Di
Electrical Datsun 3 Remove the 4 Usmg the appropnate tool remove the steenng wheel Fig 93 5 Remove the upper and lower steer mg column shell covers 6 steenng Disconnect the combmalion sWitch at connectors SPECIAL Loosen 7 TOOL lite remove wheel nut Fig retammg combmalion 94 screws and sWitch assembly 8 Reverse the above steps for mstal latlon and m addition to all slIdmg por of the steenng wheel Apply grease lions assembly Install the steering wheel to column shaft Fig 93 Rem
Datsun Electncal STOPLIGHT SWITCH REPLACEMENT DIsconnect the lead FIg nectors 2 Loosen the locknut sembly can at con The sWItch be taken now out as by the sWItch rotatmg 3 wIres 95 To adjust the SWitch posItion It closer for earlIer activation of stop lIghts later posItion farther away for of stop lIghts In activation stallation IS the reverse of removal 95 FIg Stoplight switch IGNITION SWITCH REPLACEMENT 3 DIsconnect the battery ground cable 2 from behmd the steenng lock S
m 3 Cl C l Ii nQ NOZLE HOSE BOX BOX L INTAKE VALVE MOT R H H R CORE BOX FAN COCK CONTRL VENTILAOR VALVE DEFROST DEFROST HEATR HEATR VENTILAOR RESITO HEATR HEATR HEATR CENTR KNOB HEAT AIR 1 234 CLIP 567B I @ CD @ @ CID j @ I @ I J1eJ I cp I @ @ l Q Il ID 0 0l tl I I AND 2 l FAN 9 10 11 12 13 14 15
Datsun Electrical HEATER If your heater enough able 10 sary to tem t gene rat 109 Isn keep you comfort cold weather It may be neces warm arr to replace one of the sys or more components Although It may take some lime to make heater reparrs the procedures are baSically simple You can easily make heater reparrs and save money When workmg on the of the day figure comfortable Job most heater for a system relaxed Model 8210 Heater Motor and Heater Core Replacement Remove heater control
Electrical Datsun 11 3 99 Fig Fan and fan 6 Remove the venl1lator valve return 7 spong Loosen and 8 3 Remove three remove the nut to Heater Control mstalled secuflng the the heater box and Fig 99 Adjustment new adJust or rebUilt umt the heater control Heater Motor sure each control smoothly Replacement I Dram the engme coolant 2 Remove the hose IS as Fig clamps and diS mlet and outlet hoses connect 3 100 Remove the center venl1lator and Move the upper lever t
Electrical Datsun a c w UI a UI w oct OUl 1 0 cto a 1 1 1 1 00 zZ XU z Z 3ZwO O a a tl w 3 IIlC U tIJ a a a Wa WWWW I I I ctl ctctZct l NMlIltU U ro 884 Fig 100 Heater system Model 0 6 93
Electrical Datsun Fig 8 101 Remove the three bolts each side of heater and of umt 9 10 Fig top 101 Remove retammg screws that hold heater motor to heater umt Now remove the heater Heater Core I one on one on Remove the heater umt Installalion 2 Heater umt bolt locations motor IS reverse of removal Replacement Dram the engme coolant Remove the hose clamps and diS Fig 102 Removmg heater core Model 610 connect the mlet and outlet hoses from the heater umt 3 Disconnect the contro
Electrical Datsun Heater Core Model 710 Fan Motor Replacement 1 Dram the engme coolant 2 Remove the ter Remove the three screws retammg fan 2 core Remove the screw retammg fan connector clamps nght side 3 Remove the fan from vehicle Installalion 1 IS reverse FAN AND FAN MOTOR DUCT L H DEFROSTER NOZZLE L H I DEFROSTER NOZZLE R H I DEFROSTER DUCT R H INTAKE DUCT HOSE 11 VENTILATOR CONTROL 14 FAN SWITCH HEATER 15 DEFROSTER DOOR 16 HEATER CORE 7 AIR INTAKE DUCT 17 AIR MIX DOOR 8 AIR
Electrical Datsun Fig 4 Remove the 5 Loosen the 104 Removing console If so eqUipped 6 chps on the control heater Model core Will appear blackened which also mdlcates that the fuse IS blown If you glass are not sure 1f the fuse cable for the defroster another Pull the heater core forward and age It IS a good of the size that remove Fig Installalion IS 104 the reverse ofremoval 0 7 hghts of one IS blown try and arnper equal Idea to carry extra fuses size protects y
Electrical Datsun DATSUN B210 BULB CHART Specifications Item Wattage SAE Trade Number Headlight 12V 50 40 6012 8 23 1034 Front 8 67 Rear 8 67 Front CombinatIon light Parklng Turn Side Marker Light Rear CombinatIon Light Turn Sedan Coupe 23 Signal 23 Tall Stop 8 23 8 Back Up 23 8 23 1073 x 2 1034 67 23 LIcense Plate LIght 75 Intenor LIght 10 1073 89 Instrument Panel Warning or IndIcator LIght IIlumlnallon Light 34 158 34 158 1973 DATSUN 610 BULB CHART SAE Watta
Electrical Datsun 1973 DATSUN 610 BULB CHART Contmued Item SAE Wattage Trade Number Instrument Panel Lights Gauge Lamps 34 2C 158 Turn Signal Indicators 34 2C 158 Warning Lights 34 2C 158 34 2C 158 34 2C 158 LIght SWItch WIper Washer SWitch Knob Heater Control illuminatIon Oln case of Hardtop the back up lamp IS Independently located In the center of the rear panel 1974 76 DATSUN 610 BULB CHART Item SAE Trade Wattage Remarks Number Headlight HIgh Low 37 5 50 4002 3
Datsun Electrical 1974 76 DATSUN 610 BULB CHART Contmued SAE Trade hem Wattege Intenor LIght Remarks Number 5 Knob illuminatIon Light 34 0158 34 058 34 0158 34 0158 Seat Ben Wamlng ught 34 0158 Defogger PIlot ught 34 0158 AutomatIc Transmission IndIcator LIght Glove Box Light Heater Control illumination 1 ught DATSUN 710 BULB CHART IIem Wattage lm 37 5If JN I SAE Trade Renwtcs Number Headlight Outer Ma1 Inner MaIO 375W 4002 Double Rlament 4001 Front Combination ught Tur
Cooling System Earlier 10 thiS book we provided the necessary 10 canng for the hoses belts thermostat and coolant 10 the sys 4 help tem In thiS secl1on remove leakmg we the radiator or blocked so Will Remove the front gnlle on 610 and 710 models 5 Remove help you to which may be the radiator retammg bolts and then remove the radiator upward you can take It to and out from Installalion reparr shop for necessary re pairs We will also help you remove the water pump 10 the event yours h
Datsun Coolmg System InspectIOn 5 Inspect the pump assembly for lowmg conditIons and replace pump If necessary Badly rusted or corroded sembly and leaks agam 6 the body Stop the engme and mstall the fan shroud on models so equipped as vane ExceSSive end roughness fol Start the englOe and check for play MODELS 610 AND 71 0 beanng or when operal1ng To Remove To Install Dram the coolant Clean the tact gasket surfaces 10 With the pump and front cover when 2 gaskets Always st
Cooling System Datsun gasket when IOstalling assembly InspectIOn Inspect the water pump assembly for followmg Replace the pump as sembly If necessary Badly rusted or corroded body as sembly and vane ExceSSive end play or rough oper alion of beanngs 2 the Detenorated slhcone oil slippage of torque couphng leakage 10 torque couphng Clean 3 Fill the coohng system and check for leaks at pump 4 Install the fan blade and bolts 5 l1ghten the securely Install the belt and adJust the tensIOn S
Brakes Before on your any brake work the back side of perfom1lng car exarnme the wheels to see If there dence of hydraulic flUid take flUid leakage your car to mechanic who If the wet from are suggest you we professIOnal a slalled IS eVI any leakage back sides of the wheels hydrauhc IS these 10 re pairs ThiS IS also true If pulhng a wheel or drum reveals leakage If no leakage IS eVident then the brake shoe When ment yoih an or assemble one Side at can a If the brake
tD Q oQ ClII IIl 3 8 SCREW BODY SPRING RING SPRING BIAS YOKE BLE D R PISTON PISTON BO T RETAIN G CLIP YOKE BIAS PISTON CYLINDER PAD PAD PIN SPRING 1 l Q Il g l li30 I l SEAL A B 2 34 5 6 l 78 l0 9 10 11 12 13 14 15
Brakes Datsun Fig 108 Removing Fig 109 or Installmg Pushmg outer brake piston pad Models B210 and 610 Models B210 610 105
Datsun Brakes brake assembly Will have to be re moved and dlssassembled qualified III the by pulhng Now the outer Raise the front of the car on mstalhng pedal the the brake pads depress several limes so When worn out replaced with new ones pads 3 Remove the 4 Clean the replaclOg pads keep loosemng bleeder to release brake flUId screwdnver back of pad pads pad parts Be careful not to 5 pads Depress Install the wheels and lower the car ders to the mstalled ground mto so
Brakes Datsun Fig 111 Pulling Fig 112 Inner piston Models B210 and 610 RemOVing clip Model 710 107
Datsun Brakes 1 RETAINER 2 WIPER SEAL 3 PISTON SEAL PISTON HOLDDOWN PIN 6 SPRING 7 SUPPORT BRACKET 8 CALIPER PLATE 4 5 9 CLIP BLEEDER SCREW CYLINDER 12 TORSION SPRING 10 11 13 PAD NOTE When placed With Fig II3 worn pads new ones Front brake are re 7 brake flUid 8 9 6 108 Install the pads chps PIVOT PIN Model 0 7 After mstalhng the pads depress pedal several times to settle the pads mto proper pOSItIOn Replace the wheels hubs and lower bleeder to release brake flUid slums and
Datsun Brakes be macluned to REAR DRUM BRAKE SHOES REPLACEMENT I If the parkmg car when apphed are nOIsy Ity brake fails to hold the or If the rear the dunng brakmg eXists that the brake shoes wheels placed Further operation l10n will lead to drums and make 1 10 Remove brake drum re l1re and wheel use remove place on assembly If drum 8 IS 16 5 mm diameter bolts to dnve drum Tum pm 900 and spnngs 5 Fig remove anl1 rattle 114 Remove return spnngs and brake shoes
Brakes Datsun FRONT WHEEL BEARING ADJUSTMENT Tlghtemng torques Model B210 30 35 N 710 Models 610 After brake or service beanng needs adJustment Improperly adJusted wheel beanngs cause abnormal wear and may score the beanngs and knuckle spmdle While adJustmg wheel beanngs IS an easy Job you Will need two tools a torque wrench and these tools ready 25 30 N m few turns 10 18 22 ft lbs If looseness the front wheel eXists 2225 m ft Ibs 3 Rotate wheel hub both dlrecl10ns to 109 properly a
Brakes Datsun PARKING BRAKE ADJUSTMENT Model B2JO As measured at wheel New parts hub bolt kg 2 6 I 2 As Old parts lb measured or at less wheel hub bolt 07 Model 610 shoes for As measured hub bolt 1 49 kg wheel at brake fails adjusted adJusunent does shoes check out all hold the follows not correct check the excessive wear to as rear brake If the brake nght the parkmg likely have to be brake cable Will most 3 3 Ib orless As measured at wheel Old parts parkmg should b
Brakes 3 Datsun Take up slack With the turnbuckle until the proper amount of resIS tance IS felt 10 the brake control lever the 10 safety 2 passenger the TIghten locknut on the Road test the car If not satlsfac tory repeat until the parklOg brake operates through a 3 5 3 7 10 properly B210 3 after the has been turned car and support It With 1 2 112 118 lever operates of 80 95 N m range If lever operates out sure cable tension when Fig brake lever parkmg On statIOn wagons
Brakes Datsun Fig 4 ADJUSTING NUT 2 MEDIATION LEVER 3 CENTER LEVER 4 CENTER LEVER BRACKET 5 TURNBUCKLE AdJustmg parking 119 brake On sedans and hard tops clear A ance Fig 19 should be 5 5 1 mm Make by 0 197 sure Model 610 sedan and hardtop 6 Road test the are not car Repeat Ifresults sal1sfactory 10 that the part mdlcated 10 Fig 120 and 1211s Model 710 the arrow returned released the ongmal poS1l10n parkmg brake lever IS to when the To adJust the Datsun 710 models
Datsun Brakes Fig Fig 114 120 121 AdJustmg parkmg AdJustmg parkmg brake brake Model 610 statIOn wagon Model 610 sedan and hardtop
Suspension The front suspension of all Datsun 10 thiS book consists of REAR SHOCK ABSORBER REPLACEMENT models covered a type assembly strut which the m shock absorber and spmdle are assem bled 10 a smgle umt It IS supported by a COlI spnng at the top and by a transverse lmk at the bottom consists of the The rear suspensIOn conventIOnal more shock absorber type system Replacmg difficult some rear shock absorbers IS not You may have to panels gam tnm to remove access to shock absorb
Datsun Suspension @ Fig 4 Separate the 122 tensIOn TYPical shock absorber bolt locatIOns rod connect 109 rod and stablhzer bar from transverse hnk as follows Remove the Refer to splash Fig board 123 and back off secunng tensIOn rod to bracket and remove bolts 8 A nut which now can tensIOn rod secure trans verse Remove to The tensIOn rod link be taken out c nut connectmg the stabilizer connecl1ng rod to the transverse hnk D Take out bolts the lion secunng stabilIZer bra
Datsu n Suspension Now remove the bolt connect transverse hnk to 109 the suspensIOn loosemng the crossmember after nuts Remove the transverse link With suspensIOn ball Jomt knuckle arm Fig 124 5 Place the transverse lmk 10 and a Vise loosen the bolt secunng the ball Jomt to the transverse link and re move the ball Jomt from the trans verse hnk 125 Fig 125 Fig Removmg Ball Jomt castle 4055 ft lbs ball JOint nut 55 76 N m Transverse link connectIng member nut 9 10 N m 65 72 ft
Datsun Suspension 126 Fig Ftg 127 8 Use the followmg Installmg Nom 16 21 12 15 ft lbs TensIOn 32 43 N rod bracket bolts m 23 31 ft lbs TenSIOn rod IOstallalion nut 118 postlOn tension rod bushmg 49 63 N torques Stablhzer bracket bolts rStzaerbl m TenSIOn rod bolts 35 46 ft lbs to transverse 22 30 NoIll 16 22 link ft lbs Connectmg rod 9 12 ft lbs 12 17 N m
Engine Some of the procedures provided might seem l10n are what to are this wood 2x41s OK between the Jack sec and 011 pan ofthe help you through be very difficult to and tlme consummg they 10 until there Although Jobs time than most of the more sented elsewhere 10 on Jobs pre tlus book But With the help oftlus book you wdl be able to do these Jobs and seize the opportumty top and move gme should 10 Its cause stress hoses hit the radiator or Your Datsun and nght front on
el o cOS ro l AlIIStJlISSIOl @ AUTOMATIC T IOll MAlIUA tJll AlII T H I ET AC ULATOtJlEtJl6E 6 IlII lI TIl G lG lG lTIl tJlOUl JlIITIl tJlO l IIE lE I lGIl El TE PElI SIO U EA 6 3 sQ rdQ 00 tr s n
Engine Datsun 4 Remove the bolts and separate the insulator from the englOe mount 109 member Fig 130 RlIlse the transnusslOn shghtly If necessary Installal10n IS the reverse ofremoval Be sure to and grease mounts from oil and protect l1ghten all bolts securely TIMING CASE COVER REMOVAL Should you front cover nolice an 011 leak at the you will have to remove the limmg case to replace the gasket After the cover has been removed the linung FRONT posed cham and for hours for thiS 1 HEA
Engme Datsun Model B210 Remove the 7 and Disconnect the battery ground 8 3 Dram the coolant from the engme Dram the 011 from the engme 4 Loosen the dnve belt 5 Loosen bolts secunng the fan shroud If eqUipped and remove 6 the fan blade fan spacer and ley FIg 122 131 Fig InstallatIOn pul IS 131 the reverse ofremoval properly clean all gasket surfaces before mstalhng new gaskets Tighten all bolts securely altemal1ng sure to from bolt from the hub and 011 Remove the bolts that hol
Datsun Engme Fig 132 Valve adJustment 4 ADJUSTING VALVE CLEARANCE sequence AdJust the valve clearance at the followmg four pomts by loosemng each locknut and adJustmg the ad Justmg Model B210 Fig screw With a screwdnver 132 Exhaust valve of No Start the engme and let warmed up 2 Stop It Idle der until Intake valve of No engme to startmg tUffimg the IgmtJon key bursts until No 1 cyhnder 2 cyhnder 10 Exhaust valve of No 3 cyhnder e by short t E cylmder top accordmg to IS a
Engme 6 Datsun AdJust the clearances cylinders Fig 132 Exhaust ilve v on these Models 610 and 710 of No 2 cylmder 0 If the Intake valve of No 3 cyhnder F Intake valve of No 4 cyhnder car has been run recently allow the engme to cool before ad Justmg valves 2 0 Remove the valve rocker cover Note how the hoses and tubes were Exhaust valve of No 4 cyhnder removed so that you may remstall them properl H y 3 Disconnect the coil Valve Clearance dlstnbutor All valves 0 35 start m
Engine Datsun 6 If the clearance loosen the turn pivot clearance locknut 7 securely Fig 134 Crank the engme until the second cam lobe from the front IS pomtmg straight 8 specified Tighten the untIl reached Job IS necessary or Ifthe overhead IS damaged or the cy hnder head IS cracked warped or otherwise dam aged you can remove the cylinder head with the help of tlus book yourself By domg the labor yourself you ll save enough to go a long way toward the cost of a valve Job Shop around when look
Datsun Engine 4 Disconnect the top radiator hose from the thermostat housmg 5 Remove the thermostat 12 head sticks do not pry at gasket Instead tap the head frrrnIy With a large soft hammer unl1l seal area housmg cyhnder and thermostat from the IS head 6 Disconnect all hoses and cables 7 on wrres do Remember tap the valve cover Remove the mtake mamfold with the carburetor 10 place To Install Remove the valve rocker 9 Loosen the valve locknuts and turn the adJusl1ng screws gage the
Engine Datsun 136 Fig 3 Tighten head bolt Cylmder the bolts 10 three steps final torque of70 to 75 N ft lbs Fig 4 m to sequence model O B2 a 51 54 the sequence shown In tlghtenmg 10 136 engme Oil Apply rods and mstall to ends of rods 10 push proper sequence 5 Apply englOe Oil to and rocker arm valve stern end contact Pos1l10n rocker shaft cyhnder 6 Tighten m the rocker shaft bracket 10 to 14 a final torque of 20 to 10 the to 18 ft Ibs sequence shown 7 AdJust
Engine Fig Datsun 138 Cylmder head bolt loosening sequence Models 610 and 710 engme block as you remove the sprocket from the camshaft and the Crank the engme unl1l No I cyhn der IS at TOe as mdlcated on tun 2 Perform steps 1 hned 10 B210 moval through cyhnder procedures 3 Remove the fuel pump 4 To shaft 5 128 as head re 8 assembly pamt a tunmg cham and cam sprocket the fuel pump cylinder dnvmg re cam Loop a piece of wrre around l1rmng cham to prevent It from falling IOto head b
Engine Datsun Fig 139 Cylinder head bolt tightening sequence Models 610 and 710 129
Clutch Transmission Propeller Shaft This sectIOn Will the Loosen the locknut and proVide you With 10 makmg some help rmnor adJustments to the clutch and transrmsSlon linkage as well as more complex procedures such as removmg you need operatmg cyhnder lever Don t be fnghtened about removmg We ll be helpmg you rent all centers spnng 2 cated 3 In Tighten cars rod back approxI IS as mdl 141 Fig the locknut and push nut be109 careful not to disturb the but the wreck may have had no effect on
Clutch Transmission Datsun 1 Propeller Shaft CLUTCH MASTER CYLINDER 2 CLUTCH DISC ASSEMBLY 3 CLUTCH COVER ASSEMBLY SLEEVE ASSEMBLY 4 RELEASE BEARING AND 5 RETURN SPRING 6 CLUTCH LINE 7 CLUTCH PEDAL 8 OPERATING CYLINDER 9 WITHDRAWAL LEVER 10 WITHDRAWAL LEVER BALL PIN Fig 140 Clutch operatmg system 131
Clutch Transmission Datsun Propeller Shaft 10to2 0mm 10 039 TO 0079 IN 1 LOCKNUT 2 PUSH NUT 3 WITHDRAWAL LEVER 141 Fig AdJustmg Remove the transmisSIOn hned later 2 In tlus Insert the clutch as Tighten bar mto the clutch diSC hub unlillt wIll go no further It IS unportant to sup port the weight of the clutch diSC the steps that follow Fig 142 3 Loosen the bolts clutch to the cover turn each at attachmg flywheel the 10 a cnsscross fasluon 4 Remove the clutch diSC cover 132 as
Datsun Propeller Shaft Clutch Transmission CLUTCH ALIGNING BAR 142 Fig Supportmg clutch 10 Model B210 assembly Remove the propeller shaft as de 10 thiS chapter NOTE Plug the opemng 10 the rear extensIOn housmg to prevent 011 from flowmg out scnbed later Disconnect the battery ground cable 2 Remove the console box and hole mounl1ng screws Remove the hole cover and rubber boot cover 3 Place the 4 Remove the control lever 5 movmg C nng and pm Raise the car and support transmiSSion stand
Clutch Transmission Propeller Shaft Datsun 15 Remove the starter motor 16 Remove the bolts secunng the transmission to the engine and Disconnect the gusset cable 17 Models 610 and 710 Support 2 Remove the sluft lever slon 3 RaIse the sIOn gme the engine and transrms with Jacks and slIde transmis rearward and away from en Remove transmiSSion from car installation IS the reverse of removal followmg addll10nal steps Before mstalling transmissIon corners clean mal1ng surfaces of engm
Clutch Transmission Datsun the transmiSSion with 10 Support Jack II Remove the two bolts secunng the Insulator and remove two Disconnect the selector range lever from manual shaft 7 Disconnect the wire connectIons at mhlbItor SWitch 8 Lower the miSSIOn car Jack can so Disconnect the vacuum tube from the vacuum crossmember mounting bolts 12 diaphragm and wire connectIons at downshift solenOid that the trans be removed from the Shaft 6 to rear engme mount transrmsslOn Ing a
Clutch Transmission NOTE Plug 011 fill as Propeller Datsun Shaft up any opemngs such 011 cooler pipe tubes etc InstallatIon IS the With the followmg reverse of removal add1l10nal steps Install the torque converter With the notch 10 the torque converter lmed up With the Be pump cause one extremely 10 the 011 careful not to undue stress when mstalhng the torque converter 2 When connectmg the torque A distance as 3 measured con be sure the transrrnsslOn verter to Fig l441s the
ll C oQ lit l 3 LBI L8 LB FT C i Q3en 3ijen o3 o0 Cl Cil Ul T Q L8 12T06F 5T03F 21 TO lT C OF LB I 29T04NomIF 16T02Nom 34T05Nom T FT 2 115 Nom 29 TO 20 T T T m N TORQUE NUTS AND TIGHEN BOLTS T @ @@ @ AROD SEMBLY BRACKET LEVR SUPORT RANGE L E V R L E V R SHIFT SHAFT SHIFT SHAFT TRUNIO LOWER PUSHER CONTRL CONTRL SELCTOR CROS UPER CROS ROD 1 2 3 4 5 6 78 9 lIl Q 2l l Q Il I I l w
n c l C i Q3 3u 03 1l1 0 00Cl CD CIl oQ Q c3 NUTS OF LB TORQUE 9 f I U 111 TIGHEN FT m N SCREWS AND LBI FT 94 0 L TO 51 VLD 0 Nom l1 LBI LBI FT FT 16 29 LBI 3 FT LBI FT 0 TO TO TO 25 TO 12 22 8 m N 018 22 Nom No 40 4 5 158 Nom 11 TO TO TO TO TO 07 16 29 34 B @@E@@ ASEMBLY BRACKET KNOB LEV R LEV R LEV R RANGE LEV R TRUNIO ROD CONTRL PUSHER CONTRL SELCTOR CONTRL JOINT SELCTOR 1 l Q Il w Clll g S l Il Q I I f to R 2 3 4 5 6 7
Clutch Transmission Datsun Models 610 and 710 Pnor to PROPELLER SHAFT REMOVAL mstalhng the control knob A set the dunenslon mm 2 146 Fig check the di At the same l1me 8 menSIOn I I mm and 0 004 to 0 433 the Loosen It to 0 I adJust tummg pusher Fig 3 II to 12 to O 433toO 47210 Install the control knob on lever to to neutral I mm adJustmg connects 4 After nuts at nol1ceably removal adJustment by C 10 147 not add transmission RemOVing supported on stands as removal p
Clutch Transmission 3 Propeller Shaft Datsun Draw out the propeller shaft sleeve yoke from the transmiSSIOn by movmg the shaft rearward pass 109 It under the rear axle Check for 011 leakage from compamon flange so that they can be mstalled 10 their ongmal poSItIons 2 transmiSSIOn 3 Withdraw the sleeve shaft rear passmg It under the rear axle Check for 011 leakage at the transrmsslOn end Model B210 car supported as for NOTE When removmg the pro peller shaft be careful not to dam
MaIntenance Log The purpose of thiS book was to show you that you can do a lot of your own car mamtenance and save money WIll prove that you have saved money This IS where you measure your per fonnance and see how well you have while done domg We have chart It supphed WhiCh DATE a mamtenance when filled MILEAGE 10 by Keep track of your car s log nance needs you longer and not let you down GASOLINE OIL It will run mamte better last REPAIRS YOUR COST SAVED 141
Datsun Maintenance Log DATE 142 MILEAGE GASOUNE OIL REPAIRS YOUR COST S SAVED
