Installation, Operation, Maintenance and Parts Manual 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Please read and save these instructions. This heater must be installed and serviced by trained gas ! installation and service personnel only! Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information.
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Installation, Operation, Maintenance and Parts Manual Dayton Tube Heaters ® TABLE OF CONTENTS INTRODUCTION.................................................................................................................................................................... 3 Overview.........................................................................................................................................................................
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 INTRODUCTION Overview The intent of this manual is to provide information regarding general safety, installation, operation and maintenance of this tube heater. You must read and understand all instructions and safety warnings before installing or servicing the tube heater.
! Maintenance and Parts Manual Dayton Installation, Operation, ! 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Tube Heaters ® SAFETY ! WARNING ! Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury or death. Read and understand, the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Standards, Certifications and Governmental Regulations The installation of this tube heater must comply with all applicable local, state and national specifications, regulations and building codes (contact the local building inspector and/or fire marshall for guidance) before installing the heater system.
Dayton Installation, Operation, Maintenance and Parts Manual 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Tube Heaters ® Clearance to Combustibles ! WARNING This is not an explosion-proof heater. Do not store or use flammable objects, liquids or vapor in the vicinity of the heater. Where there is the possibility of exposure to flammable vapors or highly combustible materials, consult the local fire marshall, fire insurance carrier and other authorities for approval of the proposed installation.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Clearance to Combustibles For the safe installation of this unit, the clearance to combustibles data below (Figure 1.1) contains clearances that must be maintained. Check the heater’s rating plate to verify the minimum clearance to combustibles and gas type for your model heater. Figure 1.
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Installation, Operation, Maintenance and Parts Manual Dayton Tube Heaters ® Installation Design Considerations and Prechecks Placement of infrared tube heaters is influenced by many factors. Aside from safety factors, considerations such as the number of elbows that are allowed, maximum vent lengths, ducting of combustion air and combining vents are a few examples. This manual, along with national, state and local codes, addresses these issues.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Design Scenario A tube heater system is being installed in 70’ (L) x 40’ (W) space with 12’ ceilings. Two overhead doors are located at one end and an equipment storage area exists on one side. The calculated heat load is 300,000 BTU/H. 70’ Figure 2.1 • Poor Design • Two burners (150,000 BTU/H each) are placed at one end, opposite the area of highest demand (overhead doors).
Dayton Installation, Operation, Maintenance and Parts Manual 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Tube Heaters ® Model BTU Range Recommended Mounting Heights Coverage Straight Config. (LxW) Coverage U-Tube Config. (LxW) Distance Between Heater Rows (Ft.) Dim. A Distance Between Heater Rows (Ft.) Dim. B Max. Distance Between Heaters and Wall (Ft.) Dim C Recommended Mounting Heights 20 ft.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Hanger Placement and Suspension Suspension of the heater must conform to applicable codes referenced in the Safety section and these instructions. 1. Lay radiant tubing out in the following order. Position tubes in their approximate locations. Figure 2.4. • 10 ft. primary combustion chamber. • Radiant emitter tubes. IMPORTANT! 150 MBH models must use the 10 ft.
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Installation, Operation, Maintenance and Parts Manual Dayton Tube Heaters ® Hanger Placement and Suspension Hanging Point Figure 2.4 • Heater Suspension Layout 8” 9’- NOTE: A sticker identifying the combustion chamber(s) is located on the swaged end of the tube(s). Hanging Point 8” 9’Radiant Emitter Tube(s) Hanging Point Burner Control Box Hanging Points Radiant Emitter Tube ” 10 ’ 8 4” 2’- 16” Burner Tube 10 ft.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Heater Placement and Suspension Suspension of the heater must conform to applicable codes referenced in the Safety section and these instructions. 3. Prepare the mounting surface. If necessary, weld blocks, drill holes, etc. Figure 2.5. NOTE: The burner control box and radiant tubes should be in straight alignment and level. 4.
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Installation, Operation, Maintenance and Parts Manual Dayton Tube Heaters ® Optional U-Bend or Elbow Accessory Configuration Figure 2.6 • U-Tube Hanger Mounting Options Single Mounting Bracket Brass Knuckle Exhaust End U-Tubes can be mounted from a single suspension point using a Single Mounting Bracket (P/N: 5VD85) with five S-hooks and #1 double-loop chains.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Radiant Tube Assembly To install the radiant tubes: 1. Place tubes in hangers with the welded seam facing downward and the swaged end of the tube towards the exhaust end of the heater system. Figure 2.8. Refer to Figure 2.20 on page 22 for tube installation sequence. Swaged end Figure 2.8 • Attach Hangers Radiant tube Welded seam faces down Hanger 2. Slide tube clamps onto radiant tubes.
Dayton Installation, Operation, Maintenance and Parts Manual 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Tube Heaters ® Radiant Tube Assembly 3. Slip-fit the radiant tube sections together until tightly connected (install swaged end of each tube towards exhaust end). NOTE: If it is difficult to mate the tubes, they may be installed incorrectly. 4. Center tube clamps over the seams where two radiant tube sections connect.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Radiant Tube Assembly Elbow can be set in both directions Figure 2.12 • Elbow and U-Bend Clearances Dimension A Tube Clamp Tube Clamp U-Bend can be set in both directions Dimension A Tube Clamp 12” Tube Clamp 8” Dimension B Figure 2.13 • U-Bend and Elbow Dimensions 16” 6” 12.5” 12.
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Installation, Operation, Maintenance and Parts Manual Dayton Tube Heaters ® Burner Control Box Suspension Suspending the burner control box must be done in accordance with applicable codes listed in the Safety section and these instructions. Figure 2.14 • Burner Control Box Assembly • Side View 1 2 3 The burner control box must be in straight alignment with the radiant tubes and level. 1.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Reflector Assembly To install the reflectors: 1. Attach reflector center supports onto radiant tubes. 2. Slide each reflector section through the hangers and adjust the reflector tension spring into the V-groove on the top of the reflector. The reflectors should overlap approximately 4”. 3.
Dayton Installation, Operation, Maintenance and Parts Manual 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Tube Heaters ® Reflector Assembly Common Optional Accessories Reflector Accessories Description Part # Elbow Reflector* 90° bend, highly polished aluminum reflector elbow. Designed to fit atop one elbow accessory fitting. 5VD83 U-Reflector* 180° bend, highly polished aluminum reflector U-bend. Designed to fit atop one U-bend accessory fitting.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Baffle Assembly and Placement To assemble the baffles: NOTE: Baffles may be inserted into the tube while being assembled. 2. Install the baffle tabs at a 90° angle to the baffle keyhole. Figure 2.18. 4. Adjust the tabs to the center of the keyhole and rotate the baffle 90° to lock the baffle sections together. 1. Determine the number of baffles needed for your model number.
Dayton Installation, Operation, Maintenance and Parts Manual 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Tube Heaters ® Final Heater Assembly NOTICE Different inputs and models utilize different baffle lengths. Remove all enclosed baffle sections from box and retain with applicable heater. Reference shipping label for proper baffle size. Each 36” baffle section must be assembled with other baffles and placed in the radiant tube section furthest from the burner.
! Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Venting ! WARNING Insufficient ventilation and/or improperly sealed vents may release gas into the building which could result in health problems, carbon monoxide poisoning or death. Improper venting may result in fire, explosion, injury or death. The heating system may operate either vented or un-vented (see page 27).
Dayton Installation, Operation, Maintenance and Parts Manual 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Tube Heaters ® Vent Assembly Figure 2.21 • General Vent Requirements: Vent Cap 24 in. Min.* Roof* Storm Collar Adjustable Roof Flashing 1 in. minimum clearance Double-wall B Vent 1 in. minimum clearance Firestop Spacer Heater B to C Adapter Single-wall Elbow or Alternate Tee Fitting Single-wall Vent (field supplied) *Consult the NFPA ANSI Z223.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Vent Assembly Vent Termination • Vent must terminate a minimum of 4’ (1.2m) below, 4’ (1.2m) horizontally from or 12” (30 cm) above any window or door that may be opened and gravity air inlet into the building. • Vent must terminate a minimum of 3’ (.9m) above any forced air inlet that is located within 10’ (3.1m). • The bottom of the vent terminal must be located a minimum of 12” (30 cm.
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Installation, Operation, Maintenance and Parts Manual Dayton Tube Heaters ® Vent Requirements Figure 2.24 • Common Rooftop Venting - Side View Common Venting • A dual exhaust assembly (P/N: 3F817) must be used when joining two heaters to a common vent so that byproducts of one heater do not flow into the adjoining vent of the other heater. Rooftop Vent Cap 24 in. Min.* • 6” diameter double-wall B-vent and 6” vent cap must be used.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 ! Optional Unvented Operation When installing in an un-vented configuration: • A factory supplied vent cap/diffuser (P/N: 3F839) must be used. • Ventilation of the space is required to dilute the by-products of combustion. Sufficient displacement of fresh air intake and exhaust byproduct must be provided. • The minimum clearance between the air intake and the exhaust terminal is 4’.
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Installation, Operation, Maintenance and Parts Manual Dayton Tube Heaters ® Combustion Air Requirements NOTICE This heater has a factory preset air orifice for proper combustion air supply. If using combustion air intake from indoors, the required volume of the space must be a minimum of 50 ft3/1000 Btu/hr of installed heater input unless the building is of unusually tight construction. If the building has air infiltration rates of less than 0.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Combustion Air Requirements Guidelines: General Requirements • No more than two 90° elbows are allowed. • Allow for expansion. Use a 4” flexible hose to connect the duct to the burner control box. • Do not draw air from attic space. • In humid environments, use insulated duct, PVC pipe or DWV (drain waste vent) to prevent condensation on the outer surface.
! Dayton Installation, Operation, Maintenance and Parts Manual 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Tube Heaters ® Gas Supply ! WARNING IMPORTANT! Before connecting the gas supply to the burner control box: • Verify that the heater’s gas type (as listed on the rating plate) match that of your application. Improperly connected gas lines may result in fire, explosion, poisonous fumes, toxic gases, asphyxiation or death.
Dayton Installation, Operation, Maintenance and Parts Manual ! Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Gas Connection To connect the gas: ! WARNING Failure to install, operate or service this appliance in the approved manner may result in property damage, injury or death. Only trained, qualified gas installation and service personnel may install or service this equipment. This heater must be installed and service by trained gas installation and service personnel only.
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Installation, Operation, Maintenance and Parts Manual Dayton Tube Heaters ® Gas Supply 4. Attach the flexible connector to the adapter and burner control box inlet. Seal the joints. Figure 2.31 • Flexible Gas Connection Side View Ball Valve / Inlet Tap Adapter NOTE: Excessive torque on the manifold may misalign the orifice. Always use two wrenches to tighten mating pipe connections. 5.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Electrical Requirements • Verify that the heater’s voltage (as listed on the rating plate) matches that of your application. • Heaters operate on 120 volts, 60Hz., single phase. The maximum amperage requirement is 4.8 amps starting current; 1.1 amps running current per heater. • The heater must be grounded in accordance with the National Electrical Code ANSI/NFPA70 (latest edition).
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Installation, Operation, Maintenance and Parts Manual Dayton Tube Heaters ® Internal Wiring Diagrams If any of the original wire as supplied with this appliance must be replaced, it must be replaced with wiring material having a temperature rating of at least 105°C. Figure 2.
! Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Operation ! WARNING This heater is not equipped with a pilot ignition system. Do not attempt to light the system manually. LIGHTING PROCEDURES: 1. Verify that service lid is secured. 2. Open (turn on) gas supply to the heater. 3. Close (turn on) electrical circuit (typically thermostat). Sequence of Operation Starting Circuit Running Circuit Upon a call for heat, the fan is energized.
! Dayton Installation, Operation, Maintenance and Parts Manual 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Tube Heaters ® Routine Inspection ! ! WARNING Personal injury or death may result if maintenance is not performed by properly trained gas installer or service personnel. Contact the installing distributor or place of purchase for service. Do not operate heating system if repairs are necessary.
Dayton Installation, Operation, Maintenance and Parts Manual Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Troubleshooting Guide Symptom Possible Cause Thermostat closed, fan doesn’t operate. • Blown fuse. • Faulty thermostat. • Loose or disconnected wire. • Faulty fan. Thermostat closed. Fan operates. Switch • Loose or disconnected wire. does not close. • Box lid or gasket not in place. • Plugged pressure switch lines. • Plugged or restricted exhaust vent.
23 63 18 65 22 59 27 17 66 28 25 20 35 64 7 42 43 17 39 52, 53 51 58 54, 55 41 Repair Parts Illustration for Dayton Tube Heater 62 24 47 Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list 24 hours a day - 365 days a year For Repair Parts, call 1-800-323-0620 46 11 1 Dayton Installation, Operation, Maintenance and Parts Manual 36, 37 68 8 9 10 12 34 61 60 3 48 4 2 45 40 67 19 38 30 6
TP-1 TP-5 TP-9 TP-10 TP-11 TP-12 TP-13 TP-14 TP-15 TP-16 TP-17 TP-19B TP-20C TP-21B TP-26A TP-26B TP-31B TP-33B TP-50 TP-55A TP-65I TP-66 TP-67 TP-70 TP-76 TP-82 TP-83 TP-84 TP-97 TP-105 TP-106 TP-111 TP-112 TP-113 Control Box Cover Flange Gasket Conduit Coupling Conduit 4” x 1/2” Hot Surface Igniter Box Hot Surface Igniter Box Cover 8 x 1/2” Self-drilling Screw Sight Glass Gasket Sight Glass Sight Glass Washer Sight Glass Kit 4” Wire Hanger with Tension Spring 120” Aluminum Reflector 4” Standard Tube
Dayton Installation, Operation, Maintenance and Parts Manual 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 Dayton Tube Heaters ® Limited Warranty Dayton One-Year Limited Warranty. Dayton Radiant Tube Heaters, Models 7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88 covered in this manual, are warranted by Dayton Electric Mfg. Co. (Dayton) to the original user against defects in workmanship or materials under normal use for one year after date of purchase.