Dynamic Cooking Systems, Inc. RG PART LIST / SERVICE MANUAL PROFESSIONAL 48”, 36” , 30” ALL-GAS RANGE, 48” AND 36” GAS COOKTOP MODELS CANADIAN GAS ASSOCIATION R APPROVED Retain this manual for future reference.
As product improvement is an ongoing process at DCS, we reserve the right to change specifications or design without notice. Litho in USA P/N 10582 REV 2 6/98 5800 Skylab Road Huntington Beach, CA 92647 (714) 372-7000 Fax (714) 372-7001 Direct Parts/Customer Service (888) 281-5698 Dynamic Cooking Systems Inc.
I N T RO D U C T I O N D C S S E R V I C E M A N UA L Thisservice manual covers Models DCS-(RG) (C) - (30) (36) (48) - (4) (6)-(GD) (GL) (GG) The DCS Professional Series of Gas Ranges was designed to provide features tailored to a customer with high expectations. This Service Guide was created with the goal of minimizing customer inconvenience and having anynecessaryrepairs done quickly and correctly.
WA R R A N T Y Thiswarranty covers the following cooktops and ranges. DCS RG 484 GG, DCS RG 486 GL, DCS RG 486 GD, DCS RG 364 GD, DCS RG 366, DCS RG 364 GL, DCS RG 304, DCS C 486 GL, DCS C 486 GD, DCS C 484 GG, DCS C 364 GD, DCS C 366, DCS C 364 GL.
I N T RO D U C T I O N G E N E R A L I N S T RU C T I O N S : STEP ONE: ISOLATING THE PRO B L E M N OTE: Before addressing any specific problem the unit may have, it is advisable to help isolate the nature of the problem byrunning a general check of the 1) Gas Supply and 2) Electrical Supply. The following procedure will narrow the possibilities and help direct you to the source of the problem.
RG M O D E L I D E N T I F I C AT I O N 48" GAS RANGE MODEL IDENTIFICATION: 36" GAS RANGE MODEL IDENTIFICATION: MODEL DCS-RG-484 GG MODEL DCS-RG-364 GD MODEL DCS-RG-364 GL MODEL DCS-RG-486 GL MODEL DCS-RG-366 MODEL DCS-RG-486 GD MODEL DCS-RG-304 4
COOKTO P M O D E L I D E N T I F I C AT I O N 48" GAS COOKTOP MODEL IDENTIFICATION: 36" GAS COOKTOP MODEL IDENTIFICATION: MODEL DCS-C-484 GG MODEL DCS-C-364 GD MODEL DCS-C-486 GL MODEL DCS-C-364 GL MODEL DCS-C-486 GD MODEL DCS-C-366 5
B O DY PA RT S A S S E M B LY 33 1 2 25 32 4 29 23 25 22 28 3 19 18 27 8 17 24 20 6 21 16 5 7 15 10 14 9 13 30 26 31 12 11 582fig02.
B O DY PA RT S A S S E M B LY PA RT S L I S T: ITEM # 1 2 3 4 5 6 7 8 9 10 11 11A 12 13 14 15 16 17 18 19 20 21 22 22A 23 24 25 26 27 28 29 30 31 PART # DESCRIPTION 90104-01 90104-02 90104-03 90100-PA 90100-01 90100-02-PA 90102-PA 90102-01-PA 90102-02-PA 90099-PA 90101-PA 90101-01-PA 90101-02-PA 90103-PA 90103-01-PA 90347 90347-01 90103-02-PA 90090-01 90217-01 90114-01 90090-02 90217-02 90114-02 18052-02 90164 90219 90228 150034-3 90186-PC 90200-PC 150034-1 15097 14131 90106 90094-02 90184-02(27”), 901
BACK GUARDS ASSEMBLY RANGE HIGH SHELF BACKGUARD COOKTOP HIGH SHELF BACKGUARD 1 14 2 3 15 17 4 * [InsulationPart # 140092 All Models] 13 * Insulation 6 5 16 RANGE LOW BACK BACKGUARD COOKTOP LOW BACK BACKGUARD 7 187 9 3 8 19 * Insulation * Insulation RANGE ISLAND TRIM BACKGUARD 20 10 COOKTOP ISLAND TRIM BACKGUARD 11 12 21 * Insulation 8
BACK GUARDS ASSEMBLY PA RT S L I S T: ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART # DESCRIPTION 90089 90089-01 90089-02 90088 90088-01 90088-02 90041 90041-01 51147 90240-01 90240-02 90240-03 90087 90087-01 90087-02 90236 90236-01 90236-02 90040 90040-01 90040-02 90039 90039-01 90039-02 90038 90038-01 90038-02 90245-01 90245-02 90245-03 90248-01 90248-02 90248-03 90249-01 90249-02 90249-03 90236 90236-01 90240-01 90240-02 90371-01 90371-02 90369-01 90369-02 90370-01 903
O P E N TOP BU R N E R A S S E M B LY ELECTRICAL SCHEMATIC: 1 3PC BURNER 2PC BURNER 4A 2 4B 3 *IT IS CRITICAL FOR PROPER PERFORMANCE THAT THE SWITCHES SUPPLYING POWER TO THE SPARK MODULE ARE PLUGGED INTO THE SAME NUMBER TERMINAL AS THE ELECTRODE SERVING THE BURNER IS PLUGGED INTO (e.g.
O P E N TOP BU R N E R A S S E M B LY PA RT S L I S T: ITEM # 1 1A 2 3 4A 4B 4C 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART # 12112 15002-32 12131 12130PC 12104 12102 12101 12105 12093 12094 15001-09 15020-29 14000 12113 12115 15004-04 13236 12116 12114 16006 15109 16075 16005 13071 14006-PL 14125 14124 13070 13005-80 13005-80 13005-50 13005-50 13069 12100 18170 15002-02 90129 90085 90084 16131-01 DESCRIPTION TOP HALF GRATE GRATE LEVELING SCREW SIMMER CAP BURNE
L E A K / O P E N TO P T RO U B L E S H O OT I N G PROBLEM A R E A : WHAT TO DO: Customer smells gas at all times CHECK for LEAKS at: A) The two brass elbows coming from the 1/2"NPT pipe between the regulator and manifold B) Along the manifoldat every nut/washer point and plug C) At all connection points between tubing andthermal valvesat grill, griddle, and Small Oven(behind the front Kick Panel) locations.
G R I D D L E A S S E M B LY ELECTRICAL SCHEMATIC: 1 25 L N 2 3 4 22 21 5 6 20 7 16 26 17 15 23 8 18 19 14 13 9 24 12 10 11 13
G R I D D L E A S S E M B LY PA RT S L I S T: ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 14 PART # 90254 90140 90192-01 90192-02 90133 12005-1 16009-1 90141 30313-3 90045-01 13073 18017 18166 18165 15109 16046-1 13010-3 14006-PL 14129 16077 16006 16075 16005 16077 13005-48 14026 15001-09 16046-2 DESCRIPTION GRIDDLE COVER GRIDDLE FLUE COVER GRIDDLE / GRILL FRONT TRIM GRIDDLE FRONT TRIM GRIDDLE PLATE ASSEMBLY GRIDDLE BURNER IGNITER GRIDDLE BAFFLE DRIP PAN LINER GRIDDLE T
G R I D D L E T RO U B L E S H O OT I N G PROBLEM AREA: Griddle will not operate Griddle still will not operate, (Electrically operational Steps 1-8 OK) WHAT TO DO: CHECK 1) the Electrical / Gas Supply as outlined in the General Instruction section. 2) Remove Griddle plate assembly (fastened by 2 screws in the front and 1 screw in the back, under the flue cover- Visually check for igniter breakage.
G R I D D L E T RO U B L E S H O OT I N G PROBLEM AREA: WHAT TO DO: (Cont'd)-Griddle still will not operate, (Electrically operational Steps 1-8 OK) If dirt or other foreign matter is blocking gas flow, then the supply line should be disconnected and the line purged. This procedure is not covered under warranty. 2) If gas is present at the Manual Valve, and Electrical continuity of the valve exists per Step 6 above, remove and visually check the valve orifice for blockage.
G R I L L A S S E M B LY ELECTRICAL SCHEMATIC: 1 LIVE 2 3 NEUTRAL 4 5 9 21 20 19 15 14 6 11 22 16 8 13 17 12 18 *Power is supplied to the igniter & thermal valve through the "common" and "NC" (normally closed) contacts of the switch 7 10 COM NC NO 17
G R I L L A S S E M B LY PA RT S L I S T: ITEM # 90253 90140 12108 90262 90034 90042 13073 90045-02 16009-01 18165 13005-48 12 13 14 15 16 17 18 19 20 21 16001 13068 18030 15109 90260 14006-PL 14130 16077 16006 16075 16005 150112 14026 15001-09 22 23 18 PART # 1 2 3 4 5 6 7 8 9 10 11 DESCRIPTION GRILL COVER GRILL FRONT TRIM CAST IRON GRATE BRIQUETTE TRAY ASSEMBLY GRILL U-BURNER GRILL BOX ASSEMBLY THERMAL VALVE GRILL TUBING IGNITER PIPE PLUG ORIFICE HOOD-NAT. GAS (#48 DMS) ORIFICE PIN-L.P.
G R I L L T RO U B L E S H O OT I N G PROBLEM AREA: Grill will not operate WHAT TO DO: CHECK 1) the Electrical / Gas Supply as outlined in the General Instruction section.
G R I L L T RO U B L E S H O OT I N G PROBLEM AREA: WHAT TO DO: (Cont'd)-Grill still will not operate, (Electrically operational Steps 1-8 OK) If dirt or other foreign matter is blocking gas flow, then the supply line should be disconnected and the line purged. This procedure is not covered under warranty. 2) If gas is present through the Manual Valve, to the Thermal Valve, and Electrical continuity of the valve exists per Step 6 above, remove and visually check the valve orifice for blockage.
L A RG E OV E N / B RO I L E R 20 19 17 18 21 16 13 12 1 11 1 10 2 9 15 8 4 3 5 22 25 24 23 6 7 21
L A RG E OV E N / B RO I L E R PA RT S L I S T: ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 22 PART # 16051 13051 14128 90045-03 16009-1 18020-01 13005-38(Nat), -52(L.P) 51064 13005-47(Nat), -55(L.P.
L A RG E OV E N / B RO I L E R T RO U B L E S H O OT I N G PROBLEM AREA: Large Oven Broiler will not operate WHAT TO DO: CHECK 1) the Electrical / Gas Supply as outlined in the GeneralInstruction section. 2) Visuallycheck for igniter breakage.
L A RGE OV E N / B RO I L E R T RO U B L E S H O OT I N G PROBLEM AREA: (cont'd) Oven will not operate Oven / or Broiler still will not operate, (Electrically operational - Steps 1-8 OK) 24 WHAT TO DO: 3)Remove ValvePanel (see Generalinstructions and note removal of "Red" screw behind control knob) 4) 120 V supplied to Thermostat from the terminal block ?(live= black) If not, troubleshoot power supply lines, If YES, 5) Disconnect power, Remove livesupplywire from Thermostat & check for continuity betwee
L A RGE OV E N / B RO I L E R T RO U B L E S H O OT I N G PROBLEM AREA: WHAT TO DO: (cont'd ) Oven / or Broiler still will not operate, (Electrically operational Steps 1-8 OK) If gas is not flowing, Remove Gas Line Tubingand check forblockage. If dirt or other foreignmatter is blockinggasflow, then the supply line should be disconnected and the line purged. Thisprocedure is not coveredunderwarranty.
S M A L L OV E N 11 10 7 1 2 8 3 4 9 5 6 26
S M A L L OV E N PA RT S L I S T: ITEM # PART # 1 2 3 4 5 6 7 8 9 16051 16010-03 14129 16009-01 13073 12023 90045-06 16077 13005-48 10 16075 16005 13003 11 DESCRIPTION OVEN LAMP ASSEMBLY THERMOSTAT OVEN THERMOSTAT KNOB SMALL IGNITER THERMAL VALVE OVEN BURNER GAS LINE TUBING FIBERGLASS SLEEVE ORIFICE HOOD -NATURAL GAS ORIFICE PIN -LP GAS (#55 DMS) (INTEGRAL TO THERMAL VALVE) POWER CORD - RANGES POWER CORD - COOKTOPS GAS REGULATOR, (used on all RG 48, 36, 304, Cooktop 48, 36 Models) 27
S M A L L OV E N T RO U B L E S H O OT I N G PROBLEM AREA: Small Oven will not operate WHAT TO DO: CHECK 1) the Electrical / Gas Supply as outlined in the GeneralInstruction section. 2)Remove KickPanelassembly(fastened by2 screws in the front, just beloweach of the oven doors. Remove the ovenracksupports and the twofront lowerovenrackbrackets. Once the KickPanel and two bracketshave been removed, pull out the bottom tray in the Small Oven to access the igniter. - Visuallycheck for igniter breakage.
S M A L L OV E N T RO U B L E S H O OT I N G PROBLEM AREA: (Cont'd)-Small Oven still will not operate, (Electrically operational Steps 1-8 OK) Low Flame / Heat from Small Oven Burner OV E N CALIBRATION WHAT TO DO: U S E F U L N OT E S : If gas is not flowing, check the tubing forblockage. If dirt or other foreignmatter is blockinggasflow, then thesupply line should be disconnected and the line purged. Thisprocedure is not coveredunderwarranty.
