THE PROFESSIONAL 30” BGB GRILL Use and Care Guide MODELS: BGB30-BQR
A MESSAGE TO OUR CUSTOMERS Thank you for selecting this DCS Professional “BGB” Series Grills. Because of these appliances unique features we have developed this Use and Care Guide. It contains valuable information on how to properly operate and maintain your new appliance for years of safe and enjoyable cooking. To help serve you better, please fill out and submit your Ownership Registration Card by visiting our website at www.dcsappliances.
TABLE OF CONTENTS SAFETY PRACTICES & PRECAUTIONS .......................................................................................................3-5 GRILL MODELS ................................................................................................................................................................6 GAS REQUIREMENTS..............................................................................................................................................
SAFETY PRACTICES & PRECAUTIONS IMPORTANT SAFETY NOTICE: Certain Liquid Propane dealers may fill liquid propane cylinders for use in the grill beyond cylinder filling capacity. This “Overfilling” may create a dangerous condition. “Overfilled” tanks can build up excess pressure. As a safety device, the tanks pressure relief valve will vent propane gas vapor to relieve this excess pressure. This vapor is combustible and therefore can be ignited.
SAFETY PRACTICES & PRECAUTIONS When using the grill, do not touch the grill burner grate or immediate surrounding area as these areas become extremely hot and could cause burns. Grease is flammable. Let hot grease cool before attempting to handle it. Avoid letting grease deposits collect in the drip pan. Clean often. Do not use aluminum foil to line drip pans or grill racks. This can severely upset combustion air flow or trap excessive heat in the control area.
SAFETY PRACTICES & PRECAUTIONS When using the open top burners always use flat bottomed utensils which are large enough to cover the burner. Adjust the flame so that it heats only the bottom of the pan to avoid ignition of clothing. Position handles inward away from open edges of the unit to avoid burns associated with unintentional spillovers. Hold the handle of the pan to prevent movement of the utensil when turning or stirring food.
GRILL MODELS ROT ISSERIE BGB30-BQR 6
GAS REQUIREMENTS Verify the type of gas supply to be used, either natural or LP, and make sure the marking on the appliance rating plate agrees with that of the supply. The rating plate is located on the inside back wall of the Grill. Never connect an unregulated gas line to the appliance. An installer supplied gas shut-off valve must be installed in an easily accessible location.
GAS REQUIREMENTS LP GAS HOOK UP (TYPE 1 OR QCC1 REGULATOR): Grills orificed for use with LP gas come equipped with a high capacity hose/regulator assembly for connection to a standard 20 lb. LP cylinder (Type 1). The LP tank is not included. Connection: 1/2" NPT male with a 3/8" Flare adapter (included). LP Hose with a quick disconnect and fittings are included. Operating pressure: 10.0" W.C.
LOCATING GRILL/BUILT-IN CLEARANCES INSULATED JACKET: Do not install the Grill under overhead unprotected combustible construction. If the Grill is to be placed into a combustible enclosure use only the DCS insulated jacket which has specifically been designed and tested for this purpose and is available from your dealer.
LOCATING GRILL/BUILT-IN CLEARANCES IMPORTANT: It is recommended that a minmum of 10 sq. inches of ventilation opening be provided for both the left and right sides, as well as the back of enclosure (fig. 3A). In order to safely dissapate unburned gas vapors in the event of a gas supply leak. WARNING: Note specific built in enclosure ventilaiton requirments. See text and fig 3A. GENERAL The Grill is designed for easy placement into masonry enclosures.
BUILT–IN CONSTRUCTION DETAILS grill exhaust 3" (to non-combustible construction / minimum lid clearance), 12" (to combustible construction) 13-3/4" Bottom of support flange 2" 10-1/16" 3/4" 22-3/4" 25-1/2" Standard layout for non-combustible enclosure: 30" Models = 28-1/2" NOTE: If using a backguard apron or rear wall, locate electrical service on the right hand side for rotisserie motor connection 3" Min.
LEAK TESTING GENERAL: Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the smell of gas is detected. Before Testing: Do not smoke while leak testing. Extinguish all open flames. Never leak test with an open flame.
INSTALLER CHECKLIST/BURNER ADJUSTMENTS INSTALLER FINAL CHECKLIST: ❏ Specified 12” clearances maintained to combustibles. ❏ Verified proper enclosure ventilation. ❏ Nylon straps removed from burners. ❏ All internal packaging removed. ❏ Knobs turn freely, bezels centered. ❏ Each burner lights satisfactorily, individually or with adjacent burner lit. ❏ Air shutters adjusted. ❏ Adjustable low setting satisfactory. ❏ Drip pan in place properly and sliding freely. ❏ Pressure regulator connected and set for 4.
GRILL BURNER ADJUSTMENTS Grill Burner Air Adjustment: Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas supply or a conversion from one gas to another may make it necessary to adjust the burners. The flames of the burners (except the rotisserie burner) should be visually checked and compared to that of the drawing in Fig.07 and Fig. 09. Flames should be blue and stable with no yellow tips, excessive noise or lifting.
USING THE GRILL GRILL: Each grill section consists of a large stainless steel burner, stainless steel heat baffles, a series of ceramic rods encased in a stainless steel rack, and a stainless steel heat retaining grate. Each burner is rated at 25,000 Btu/hr. Below the burners there is a stainless steel heat baffle which reflects usable heat upward into the cooking area and reduces temperatures of the drip pan below.
USING THE GRILL REPLACEMENT OF REGULATORS AND HOSE The pressure regulator and hose assembly supplied with the unit must be used. The replacement pressure regulators and hose assembly must be the type specified by the manufacturer. Do not use the grill if the odor of gas is present. If the unit is LP, screw the regulator into the tank and leak check the hose and regulator connections with a soap and water solution before operating the grill. Turn all knobs to "OFF" then turn on the gas supply.
USING THE GRILL/LIGHTING INSTRUCTIONS Grilling Method Note: Indirect cooking method is a popular alternative to direct heat grilling. Indirect cooking uses heat from adjacent burners to cook food and in many cases, reduces the possibility of overcooked or overly browned food. Foods most appropriate for indirect grilling included breads, thicker pieces of chicken or steaks.
USING THE ROTISSERIE The grill rotisserie system is designed to cook items from the back using infrared heat. The location of the burner allows the placement of the rotis basting pan (included) beneath the food to collect juices and drippings for basting and gravy. To flavor the contents of the basting pan, you can add herbs, onion, garlic, or spices. Hams are especially good with the addition of pineapple slices and brown sugar to the basting pan.
USING THE ROTISSERIE IMPORTANT: Never have the grill burners (bottom burners) on during Rotisserie cooking. It will burn your meat and make it very dry. Use only one thing on at a time, grill or rotisserie. PREPARATION Recommended: Dental floss or butcher string, scissors, broiler pan (bottom only), pliers, instant read thermometer, foil, and hot pads. Working Area: Allow enough space to accommodate food and rotisserie rod assembly in a clean environment.
USING THE ROTISSERIE COOKING ON ROTISSERIE 1. Place prepared rod into motor, lay across to other side in groove. (Fig.27) 2. Verify placement as shown in Fig. 28. 3. Ignite Burner, start Rotisserie Motor, and keep on High for cooking all meats on the Rotisserie. 4. To check temperature, turn off motor, turn temperature to low while using your instant read thermometer. For poultry it should read 170º in breast.
USING THE ROTISSERIE TO LIGHT THE ROTISSERIE BURNER: The location of the rotis burner makes it more susceptible to strong wind conditions, more so than the protected grill burners. For this reason you should avoid operating the rotis during windy conditions. As an added safety feature we’ve equipped the burner with an automatic safety valve which will not allow gas to flow to the rotis burner unless the following conditions are present with the knob on: 1. The safety valve button is pressed, and held down.
CARE AND CLEANING BATTERY REPLACEMENT: 1. Remove drip pan. 2. Open cart door. 3. Pull battery downwards (This may require use of pliers.) 4. Re-install upward and push to snap - Fig. 32. (Polarity is shown in Fig. 33). FIG. 33 FIG. 32 NOTE: Battery condition should be checked at least once a year. GRILL GRATES: The easiest way to clean the grill is immediately after cooking is completed and after turning off the flame. Wear a barbeque mitt to protect your hand from the heat and steam.
BURNER REMOVAL AND CLEANING GRILL BURNER: Remove the grill grates, then lift out the grill radiant tray. Grasp the burner, pull it up and slightly to the rear of the unit so the burner head comes off the brass orifice at the front, angle the burner sideways, and remove. Grill burner cleaning: Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper. Clear any clogged ports with a straightened paper clip.
TROUBLESHOOTING BEFORE CALLING FOR SERVICE: If the grill does not function properly, use the following checklist before contacting your dealer for service. You may save the cost of a service call. Troubleshooting is for general purposes only. If the problem persists and you feel you require service, contact your dealer or the nearest authorized agency to perform service. Only authorized agencies can perform warranty service. Call DCS Customer Service at (888) 281-5698.
GRILL BURNER ASSEMBLY ITEM 1 1a 2 2a 2b 3 4 5 6 DESCRIPTION Grate BGB30 Grate BGB30 Radiant Assembly BGB-30 Radiant Cap Radiant Ceramic Rods 9.50 Tube Burner Heat Shield, Fire Box Manifold Assembly BGB30-BQRL BGB30-BQRN PART NO.
GRILL BODY PARTS LIST ITEM 1 2 3 4 5 6 7 8 DESCRIPTION Lid Assembly, BGB30 Lid,BGB30 Bolt Stanchion, Lid Handle,R/H Lid Handle, BGB30 Stanchion, Lid Handle,L/H Warming Rack, BGB30 Screw PART NO. 33291 33220 15003-06 18372-01 55773-01 18372-02 19504 15001-23 ITEM 9 10 12 14 15 16 17 19 21 22 23 24 25 26 27 28 29 2 3 PART NO.
ROTISSERIE ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DESCRIPTION Fork Rotisserie Rotisserie Rod, BGB30 Handle, Rotisserie Rod Screw Heat Shield, BGB30 I/R Burner,BGB30 Wrapper, I/R Burner, BGB30 Elbow Electrode, Rotisserie Electrode Housing L/H Thermocouple Acorn Nut Rack Roller Screw Acorn Nut PART NO. 19010-02 19511 18040 15001-26 33217 12021-02 33216 18030 16568 32047-01 13007-2 15019-06 18211 15001-23 15019-07 ITEM DESCRIPTION PART NO.
30 GRILL CART PARTS LIST ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION Side Shelf Tray Side Shelf End Cap Side Shelf Assembly Bolt Left Body Panel Rear Body Panel Right Side Body Panel Door Header Retainer Tank Frame Cart W/A Hex Bolt 5”Caster w/o Brake 5”Caster w/Brake Nut Caster Stiffener ITEM 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NO.
CART ASSEMBLY INSTRUCTIONS IMPORTANT: THE CART MUST BE ASSEMBLED BEFORE ANY GAS CONNECTION CAN BE MADE. TOOLS REQUIRED (not included): Phillips Head Screwdriver. 7/16”Wrench or Socket, Protective Gloves To Be Worn BEFORE ASSEMBLING THE CART: STEP 1: Remove packaging a) Cut shrink wrap and banding material off. b) Remove top cardboard tray and cardboard corners and then cut bottom tray to allow cart to be rolled out. c) Recycle packaging.
CART ASSEMBLY INSTRUCTIONS STEP 5: Grill placement onto cart A) Remove drip tray/pan for easier handling.Place grill head on cart B) Slide back C) Ease over rear flange D) Secure with screws E) Install bolts from Step 4. After head is in place, install bolts omitted from Step #4 and tighten all bolts on bracket. NOTE: The bolt secures the side bracket to the grill head assembly for added side shelf strength.
CART ASSEMBLY INSTRUCTIONS STEP 7: A) Side tray adjustment 1) Take the tray and place it onto the handle at a upright position. 2) Make sure the tray sits snugly around the handle. 3) Then tighten the rest of the loose bolts that were not tightened in Step 4. B) Side shelf adjustment 1) With extended use, the shelves may become unleveled and need to be readjusted. Shelf Level Adjustment 2) In between the bracket where the handle slides in is a 3/8” adjustment screw.
WIRING DIAGRAM BGB30-BQR MODELS I/R Burner Electrode #16568 #16281-03 #16281-02 Burner Electrodes #16438-01 9 Volt Battery #18354 Ignition Module #16438-04 #16438-04 Ignition Switch #18353 Wiring Diagram P/N # 18529 32
SERVICE HOW TO OBTAIN SERVICE: For warranty service, contact DCS Customer Service at (888) 281-5698. Before you call, please have the following information ready: Model Number Serial Number Date of installation A brief description of the problem Your satisfaction is of the utmost importance to us.
WARRANTY Length of Warranty: One (1) Year Full parts and Labor Covers the entire product Five (5) Year comprehensive warranty covering the porcelainized cast iron rangetop burners, grill radiant assemblies, and drip pans. Should structural deterioration occur to the degree of non-performance, a replacement will be furnished. Lifetime Warranty on all stainless steel components, including stainless steel grill burners and stainless steel grill racks (excluding discoloration or surface corrosion).
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5800 Skylab Road, Huntington Beach, CA 92647 Tel: 714.372.7000 • Fax: 714.372.7001 Customer Service: (888) 281-5698 www.dcsappliances.com As product improvement is an ongoing process at DCS, we reserve the right to change specifications or design without notice. Part No. 17711 Rev.
