Decathlon Series Gas Fryers Service & Parts Manual D, CFD, SCFD, FPD Models NON-CE & Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified. Installation, maintenance and repairs should be performed by your FRYMASTER FACTORY AUTHORIZED SERVICE CENTER. DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance.
DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures. WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood.
Decathlon Series Gas Fryers Service and Parts Manual TABLE OF CONTENTS 1. SERVICE PROCEDURES……..……..……………………………………………... 1.1 Functional Description............................................................................................1-1 1.2 Accessing Fryers for Service...................................................................................1-8 1.3 Cleaning the Gas Valve Vent Tube (if applicable)..............................................1-10 1.
FINDING YOUR WAY AROUND THE DEAN DECATHLON Basket Hanger Flue Cap Top Cap Electronic Operating Thermostat Burners Drain Valve Handle (Red) Oil Return Handle (Yellow) Drain Flush Handle (Blue) Drain Tubes Filter Unit Drain Tubes Frypot
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 Functional Description Decathlon Series gas fryers contain a welded steel frypot (stainless or cold-rolled) heated by gas flames diffused evenly through tubes built into the frypot. Flames originate from orifices in a burner manifold positioned beneath cast-iron burners. The burners are positioned in the tube openings, at the front of the frypot.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 Functional Description (cont.) An electromechanical gas valve regulates gas flow to the manifold. Decathlon Series gas fryers are equipped with either a 120V valve system or a 24V valve system. Unit configurations include either a pilot ignition system (standing pilot) or an electronic ignition system. Pilot System Configuration The pilot system is comprised of the pilot orifice, pilot hood, and a thermopile.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Electronic Ignition Configuration (cont.) The module contains a 60-second time delay circuit and a coil that activates the gas valve. The ignitor assembly consists of a spark plug, a pilot, and a flame sensor element. At start-up the ON/OFF switch is placed in the ON position, supplying 12 VDC to the heat control circuitry in the controller or computer and to one side of the heat relay coil on the interface board.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Interface Boards The interface board provides a link between the controller/computer and the fryer’s individual components without requiring excessive wiring, and allows the controller to execute commands from one central point. Two types of interface boards may be used in Decathlon Series gas fryers; the type used depends on the fryer configuration.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Interface Boards (cont.) IFB 106-6669 & 106-6710: These interface boards are used in Decathlon fryers with Frymaster computer control systems.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Interface Boards (cont.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Interface Boards (cont.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Thermostats Different types of thermostats are used in Decathlon Series gas fryers, depending on fryer configuration. Fryers equipped with an optional backup operating-thermostat and/or Thermatron use a dial to adjust temperature. In this configuration, the probe resistance varies directly with the temperature. As the temperature rises, resistance decreases at a rate of approximately 2 ohms for every 1°F (approximately 3.7 ohms for every 1°C).
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Restraints Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the top of the frypot to verify that the unit is level, both side-to-side and front-to-back. To level fryers equipped with legs, the bottom of the legs can be screwed out up to one inch for leveling. Legs should also be adjusted so that the fryer(s) are at the proper height in the frying station.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. 3. Pass a piece of ordinary binding wire (.052 inch diameter) through the tube to remove any obstruction. Remove the wire and blow through the tube to ensure it is clear. 4.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.5 Adjusting the Pilot Flame 1.5.1 Main Pilot 1. Remove the cap from the pilot adjustment screw hole on the gas valve. 2. Using a small, flat-tipped screwdriver, turn the pilot adjusting screw counterclockwise to increase length of flame or clockwise to decrease length of flame. Adjust to obtain a flame from 1 inch to 1½ inches long. 3. Reinstall the pilot adjustment screw cap. 1.5.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.6.2 Backup Operating Thermostat (Optional) 1. Fill the frypot to the lower OIL-LEVEL line with oil. If solid shortening is used, it must be melted before starting the calibration procedure. 2. Light the pilot. 3. Set the temperature control knob to 350°F/177°C. 4. Let the burners cycle on and off automatically three times in order for the cooking oil temperature to become uniform.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7 Replacing Fryer Components 1.7.1 Replacing the Computer 1. Disconnect the fryer from the electrical supply. 2. Unscrew the two computer panel screws. The computer panel is hinged at the bottom and will swing open from the top. Computer panel in “down” position. 3. Unplug the fryer wiring harness and ground wire from the back of the computer. Disconnect the 15-pin connector and ground wire (arrows) from the computer. 4.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.2 Replacing the Backup Thermostat (if applicable) 1. Disconnect the fryer from the electrical supply. 2. Drain cooking oil from frypot. 3. Remove thermostat knob. 4. Disconnect the wiring plug(s) from the component shield/control box. 5. Disconnect leads from terminal block. 6. Remove screws securing the thermostat bracket to fryer. 7. Follow Steps 5-7 in Section 1.7.4, Replacing the High-limit Thermostat, to remove thermostat from frypot. 8.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers 1. Disconnect the fryer from the electrical supply. 2. Drain cooking oil from the frypot. Allow the frypot to cool completely before proceeding. 3. Remove the fryer door for easier access to the temperature probe. D models: Lift door up, disengage rod from lower door bracket, and remove door. CFD/SCFD/FPD models: Remove the top bracket and hinge, then remove door. 4.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.) 6. Remove the appropriate burners to gain access to the temperature probe. (See Steps 20-22 on page 1-27 for more details.) NOTE: Ensure that the burners are placed in their original spots when putting them back into the fryer. (See page 1-28.) Remove burners to gain access to temperature probe. 7.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.) 9. The temperature probe can be removed through the bottom of the frypot as follows: Ensure the two-pin connector has been removed from the probe wiring harness (step 4, above). Remove the harness insulation. The probe can be pulled through the frypot from the bottom (complete step 7, above, prior to removing probe). 10. Carefully remove the probe from the frypot.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.4 Replacing the High-limit Thermostat (cont.) 4. Remove two screws securing the high-limit mounting-bracket. Do not disconnect wires from high-limit at this time. Remove screws (arrows) securing high-limit to fryer. 5. Loosen and completely unscrew the compression nut, then the pass-through nut on the frypot bottom. Proceed to the next step before removing high-limit from frypot. 6. Remove high-limit mounting hardware.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.4 Replacing the High-limit Thermostat (cont.) 7. Carefully pull high-limit capillary tube and bulb out of the frypot from the bottom. Remove high-limit capillary tube and bulb from the bottom of the frypot. 8. Mark and disconnect wires at the high-limit in the component box. Mark and disconnect high-limit wiring (arrows). Reconnect wires to the same terminals on the replacement high-limit.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.4 Replacing the High-limit Thermostat (cont.) 9. Remove high-limit from fryer by pulling the capillary tube and bulb through the component box opening (arrow). This may require removal of the control panel frame. 10. Reverse the above steps for high-limit installation. IMPORTANT: When installing new high-limit or backup thermostat, ensure the capillary tube and bulb Component box opening (arrow).
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.5 Replacing Rocker Switches (cont.) 3. Depress the retaining clips (see illustration below) and push the switch out of the slot. If there is a switch-guard present, retain it for installation of the replacement switch. Depress clips on each side to remove switch from control panel. 4. Remove wires one at a time from the switch being removed and connect to the replacement switch until all wires are transferred. 5.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.7 Replacing the Pilot Assembly 1. Remove the pilot tubing from the bottom of the pilot assembly. 2. If the pilot is an electronic ignition pilot, disconnect the ignition cable and the sense wire. 3. Remove the two pilot mounting screws from the pilot mounting bracket and remove the pilot. 4. Reverse the procedure to replace the pilot assembly.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 6. Carefully pry the capping strip off with a screwdriver or similar tool and set aside. Be careful not to bend the capping strip during removal. Removing capping strip. 7. Locate all screws securing back panels. Screw location and orientation will vary according to fryer model. Typical screw locations on the back 8. Remove back panels on fryer. Retain screws for reassembly. 9.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 10. Remove screws securing flue-cap braces to frypot (a nut-driver with an extension or long screwdriver is required). Use care not to drop the screws into the flues. If this happens, the screws can be retrieved when the flue is removed (Step 16). Use a screwdriver or similar tool to free flue cap from frypots. Remove flue cap by lifting up and off of fryer. Removing flue cap. 11.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 13. Remove steel line from oil-return valve and nipple by loosening flare fittings on both ends. Hold backup with an adjustable wrench when removing fittings. (Prior to removal, absorbent cloth or paper towels should be placed under the oil line to catch any oil remaining in the lines.) 14. Unscrew both flare fittings completely prior to line removal.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 18. If fryer is equipped with a front drain manifold, disconnect manifold at slip-nut fitting and remove. On front drain manifolds, disconnect the slip-nut fitting (arrow) to remove. 19. a. 1.5” drains: - Remove drain extension from elbow on drain valve. Drain extensions will vary in shape and size according to fryer model. - Set aside for reassembly. b.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 20. Remove the burner shield. Loosen burner bolts (two per burner) that secure burners to the burner support rail. NOTE: On most fryers, do not remove bolts from burners. Some fryers have an additional bracket that warrants removal of the burner bolts. Loosening burner bolts prior to burner removal. 21.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) Each burner is unique in the flame-transfer-hole configuration and must be reinstalled correctly: Left burners (L): Flame transfer hole is on the right side of the burner head. Center burners (C): Flame transfer hole is on both sides of the burner head. Right burners (R): Flame transfer hole is on the left side of the burner head.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 23. Remove screw(s) securing the electronic or standing pilot bracket to the frypot bracket. Reposition ignitor assembly down and away from frypot. Use care not to bend, kink, or damage the electronic ignition lines and wiring. NOTE: Remove the trailing pilot assembly on current production models as follows: a. Disconnect the pilot supply line from the trailing pilot valve on the burner manifold.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 27. Remove the temperature probe from frypot. (See Section 1.7.3, Replacing the Temperature Probe: Computer –equipped Fryers, for specific instructions.) 28. Remove the high-limit and backup thermostats. Follow Steps 5-7, Section 1.7.4, Replacing the High-limit Thermostat, and Section 1.7.2, Replacing Backup Thermostat, (where applicable) from frypot. 29.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot (cont.) 31. Using a sharp knife or box-cutter, cut the silicon seal between and in front of the two frypots (two-vat or more). Use care not to scratch stainless steel surfaces. Cutting frypot seal prior to frypot removal. 32. Remove frypot from fryer by lifting up and out. 33. Position the frypot upside down on a suitable work surface. Lifting frypot from fryer. 34.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8 Troubleshooting and Problem Isolation Because it is not feasible to include every issue that might occur, this section is intended to provide technicians with a general knowledge of the broad problem categories associated with this equipment and the probable causes of each. With this knowledge, the technician should be able to isolate and correct any problem encountered. You are likely to encounter problems in these broad categories: 1. 2. 3. 4.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.1 Ignition Failure (cont.) The Electronic Circuits If gas and electrical power are supplied to the fryer, the next most likely cause of ignition failure is a problem in the 24 VAC circuit of fryers equipped with electronic ignition systems, or in the pilot system for those without electronic ignition. If the fryer is equipped with a SUFF/UFF filtration system, verify that the drain valve is fully closed.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.2 Improper Burner Function (cont.) If popping occurs only during peak operating hours, the problem may be incorrect or fluctuating gas pressure. Verify that the incoming gas pressure (pressure to the gas valve) is in accordance with the appropriate CE or Non-CE requirements listed in the Installation and Operation manual that came with the fryer, and that the pressure remains constant throughout all hours of usage.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.2 Improper Burner Function (cont.) Burners lighting on the left side only may be caused by a trailing pilot problem (four- and five-tube frypots) or improper burner manifold pressure. Fluctuating flame intensity is normally caused by either improper or fluctuating incoming gas pressure, but may also be the result of variations in the kitchen atmosphere.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.4 Improper Computer Function Sensitivity or "Stretch Time." Sensitivity—or stretch time—is a programmable feature that increases the cook time countdown based on variations in the oil temperature from the setpoint (e.g., when cold product is dropped into the oil, causing the oil temperature to drop). The sensitivity for each product button has 10 settings (0 through 9).
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.5 Improper Filtration Function The majority of filtration problems arise from operator error. One of the most common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen. Anytime the pump is running, but no oil is being filtered, check the installation and size of the filter paper. Verify that the O-ring on the slip-connection is in good condition.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.5 Improper Filtration Function (cont.) Incorrectly sized or installed paper will allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter carriage. Particles large enough to block the suction tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is left in the pan and allowed to solidify.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.7 Improper Basket Lift Function Bell-Crank Basket Lifts Most Decathlon Series gas fryers are equipped with a bellcrank style basket lift. A cam and a bell crank are connected to the basket lift arm by a flat metal link. The cam is attached to a drive motor. The motor rotates the cam, raising or lowering the lift arm linked to the bell crank. A rolleractivated microswitch is used to limit travel.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.7 Improper Basket Lift Function Modular Basket Lifts Older Decathlon Series fryers may be equipped with modular basket lifts. The modular basket lift consists of a notched rod to which the basket lift arm is attached, a reversibledrive gear motor, and a pair of roller-activated microswitches. The gear motor engages the notches in the rod, moving it up or down.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.7 Improper Basket Lift Function (cont.) Electronics failure. This category encompasses problems with the relays, microswitches, capacitors, resistors, interface board, wiring, and controls. Troubleshooting the electronics of the modular basket lift is simply a process of verifying current flow through the components up to and including the motor.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.9 Troubleshooting Guides (cont.) A. Pilot does not stay lit (fryer is on and A. Check high-limit switch. Switch thermopile output is approximately continuity should be "0." If not, high400 millivolts and/or thermocouple is limit switch is defective. Replace approximately 25 millivolts. high-limit switch. B. Pilot does not stay lit (fryer is on and B.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.10 Wiring Diagrams Note: The diagrams in this section depict wiring as of the date of manual publication. It may not reflect design changes made to the equipment after publication. Refer to the wiring diagram affixed to the unit when actually troubleshooting this equipment. Decathlon, Electronic Ignition, Current Configuration (Right/left sides are the same after Oct. 2005.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Decathlon, Dual Vat 1-44
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Thermatron, 24V 1-45
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Thermatron, 120V 1-46
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Transformer Box 1-47
2 V2D L PW R J1 1-48 M T L-HEAT LED 2 14 14 15 15 4 LEFT TEMP PROBE A 6 6 RL-1 LINE VOLTAGE 8 C 7 LED 1 L-GV R1 NC NO 2 ON/OFF POWE R 2 5 1 1 1 LED 6 12V 3 12V C ON/OFF 5 3 POWE R 5 3 AIR LED 3 24V R-GV LED 5 8 24V 7 R2 NC NO A 4 4 RL-3 13 13 14 14 10 F1 M T 11 11 R-HEAT LED 4 HEAT 2 4 RIGHT TEMP PROBE J2 V1D R PW R J3 SD Sound: Terminal #1 - Loud Terminal #2 - Medium Terminal #3 - Low Sound Device PWR RL1 RL3 PWR V2D RL2 RL4 V1D
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Dean Oil Return Wiring 1-49
BLK WHT TEMP. SENSOR M LEFT WHT M RIGHT T1 T2 T3 T5 T4 T8 N.O. N.C. N.O. N.C.
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Oil Return, Left-hand, Normally Open Float Switch 1-51
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Basket Lift, with Timer 1-52
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES CM4-S with Constant Pilot 1-53
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Chili’s Wiring Diagram 1-54
DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Chili’s Wiring with SCF Filtration 1-55
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Decathlon Primary Components 24 22 30 36 26 1 6 25 10 11 21 9 7 8 4 32 5 2 16 20 15 35 3 Controllers, probes, and related components are listed in Optional Components and Controllers, Section 2.3.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST All items used only for either “D”, “SCFD”, “CFD”, or “FPD65” fryer models have been marked for clarity. Unmarked items may be used on either model. If you have any questions, call the Frymaster and Dean 24-Hour Service Hotline, 1-800-551-8633. 2.1.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.1 Decathlon 20 Primary Components (cont.) ITEM PART # * 200-1351 * 200-3647 22 823-3368 23 106-2121SP * 210-3266 * 200-3267 * 810-0180 * 809-0918 * 809-0191 * 200-1301 * 810-0066 24 823-0271 25 803-0327 26 210-3368 * 210-3911 27 810-0356 * 810-2406 28 810-0357 * 810-2405 * 826-1389 29 813-0669 30 106-0913SP 31 210-2804 32 200-3285 * 200-1674 33 810-2411 * 806-3811 * 806-5043 34 823-3636 35 823-3346 36 823-3715 * Not illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.2 Decathlon D50 Primary Components (cont.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.2 Decathlon D50 Primary Components (cont.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.3 Decathlon D60 Primary Components (cont.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.3 Decathlon D60 Primary Components (cont.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.3 Decathlon D60 Primary Components (cont.) ITEM PART # 29 812-1226SP 812-1717SP * 30 106-0913SP 31 210-2804 32 200-1327 * 200-1213 33 810-2411 * 806-3811 34 823-3248 35 200-2065 * Not illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.4 Decathlon FPD65 Primary Components (cont.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.4 Decathlon FPD65 Primary Components (cont.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.5 Decathlon D80 Primary Components (cont.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.2 Control Panel Options, Joiner Strips, and Accessories 4 3 2 1 7 6 8 5 9 ITEM PART # 1 2 3 4 5 6 7 8 9 210-3562 210-3021 210-6405 210-2051 210-4672 210-5061 210-5910 210-3910 210-1256 210-4847 211-4816 212-4816 210-3327 210-3017 210-1679 * * * * Not illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.3 Optional Components and Controllers 1 2 3 8 4 9 12 17 13 18 14 19 21 PART # 826-2013 810-2035 826-2117 807-3484 807-1311 807-1553 807-1315 810-0705 807-1310 6 10 20 ITEM 1 2 3 * 4 * * * * * Not illustrated. 5 7 11 15 16 22 24 23 25 26 COMPONENT Thermostat, Sunne Knob, Thermostat Spark Module, Domestic and CE (Rajah Connector, 807-3484) Rajah Connector (for Blue/Gray Honeywell module, 807-4037, no longer avail.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.3 Optional Components and Controllers (cont.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.3 Optional Components and Controllers (cont.) ITEM PART # * * * 18 * * * 19 20 21 * 22 23 24 25 * * * * * * 26 * Not illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST During the transition phase, some Decathlon series fryers were equipped with 3” round drain systems while others were equipped with 1.5” round drain systems. Compare the fryer in question with the illustrations on pages 2-18 to 2-29 to determine which system it uses. 2.5 Oil Drain Manifold Components 2.5.1 1.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.5.1 1.5” Oil Drain Manifold, Drain Flush, and Drain Valve Components (cont.) ITEM 1 * 2 3 4 5 6 * 7 * * 8 * 9 10 11 12 13 * 14 * 15 16 17 18 * * * * * 19 20 21 22 23 24 * * 25 * * * * Not illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.5.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.5.2 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components (cont.) ITEM 1 2 3 4 5 6 7 8 9 * * * * * * 10 11 12 13 14 15 16 17 18 19 20 21 22 23 * * Not illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST During the transition phase, some Decathlon series fryers were equipped with 3” round drain systems while others were equipped with 1.5” round drain systems. Compare the fryer in question with the illustrations on pages 2-18 to 2-29 to determine which system it uses. 2.6 Oil Return Manifold Components 2.6.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.6.1 Oil Return Manifold Components; D & FPD65 Models (cont.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.6.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.6.2 Oil Return Manifold Components; SCFD, CFD, & FPD65 Models (cont.) ITEM 1 * * * 2 3 4 5 6 7 8 9 10 11 12 13 14 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Not illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST During the transition phase, some Decathlon series fryers were equipped with 3” round drain systems while others were equipped with 1.5” round drain systems. Compare the fryer in question with the illustrations on pages 2-18 to 2-29 to determine which system it uses. 2.7 Oil Return and Oil Flush Components 2.7.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.7.1 Oil Return and Oil Flush Components; D & FPD65 Models (cont.) ITEM 1 2 * 3 4 5 6 7 8 9 10 * * * 11 * 12 13 14 * * 15 * 16 17 * * Not illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.7.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.7.2 Oil Return and Oil Flush Components; SCFD, CFD, & FPD65 Models (cont.) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 * 15 16 17 18 19 * * * * * 20 21 22 * Not illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.8 UFF Filtration Components 2.8.1 UFF Filtration Components; D50 Series Fryers 12 11 10 8 9 7 2 3 4 1 5 6 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 * * * Not illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.8.2 UFF Filtration Components; SCFD50 Series Fryers 2 4 3 5 9 8 1 6 7 ITEM 1 2 3 4 5 6 7 8 9 * Not illustrated. PART # 106-5144SP 823-5639 823-3573 823-5191 200-8003 810-2805 809-0823 813-0568 803-0170 DESCRIPTION Filter Pan Lid, Filter Pan Ring, Hold Down Crumb Basket Screen, Sana Grid Caster, 2” Nut, Nylock, ¼-20 Pipe Plug, 1/8 NPT Socket-head Filter Paper, 16.5” x 25.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.8.3 UFF Filtration Components; D60 and D80 Series Fryers 6 7 5 4 2 3 1 10 9 11 12 8 ITEM 1 * * 2 3 * 4 * 5 * 6 * 7 * 8 9 10 11 12 * Not illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.8.4 UFF Filtration Components; SCFD60 and FPD65 Series Fryers 2 3 4 5 8 1 6 7 ITEM 1 * 2 * 3 * 4 * 5 * 6 7 8 * Not illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.8.5 UFF Filtration Components; SCFD80 Series Fryers 4 13 3 2 5 1 12 6 9 8 7 10 11 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 * 13 * Not illustrated. PART # 823-5406 106-5321 106-5317 823-5412 823-5409 823-3365 810-2805 823-5407 809-0804 809-0191 809-0428 813-0679 813-0704 803-0303 COMPONENT Filter Pan Lid, Front (UFF 80) Lid, Rear (UFF 80) Crumb Basket Hold Down Ring Grid Caster, 2” Insert, Caster Nut, ¼-20 Cap (with Ext.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.9 SUFF Filtration Components 2.9.1 SUFF Filtration Components; D50 Series Fryers 7 6 3 2 4 5 1 10 9 8 11 12 ITEM 1 * * 2 3 4 5 6 7 8 9 10 11 12 * Not Illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.9.2 SUFF Filtration Components; CFD50 Series Fryers 3 5 7 2 4 13 6 1 10 9 8 12 11 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 * Not Illustrated. PART # 823-3796 823-3798 823-3797 823-3795 823-5423 823-3790 803-0317 810-2805 823-5407 809-0804 809-0428 809-0191 813-0679 COMPONENT Filter Pan Lid, Filter Pan, Rear Lid, Filter Pan, Front Hold-down Ring Crumb Basket (SUFF50/60/80) Grid, Bottom Filter Filter Paper, 8.25” x 25.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.9.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.9.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.10 Basket Lift Components; D50, D60, and D80 Series Fryers (cont.) ITEM 1 2 PART # 106-1914 106-1870 106-1926 200-1376 200-2069 3 * * 4 5 * 6 7 200-3094 200-2735 200-3072 809-0879 809-0907 809-0863 810-2140 813-0035 8 * * 824-0996 824-0958 824-0990 9 * * 10 11 12 13 * * * 824-0997 824-0959 824-0991 200-1693 807-0107 823-3626 807-2104 810-2144 809-0846 809-0842 14 * * 15 * * 16 * * 17 * * * * 18 19 * Not illustrated.
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.11 Trough, Holster, and Cover Components; D60, FPD65, & D80 Models 3 4 1 2 ITEM 1 2 3 4 * * * * * * * * Not illustrated.
Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 PRINTED IN THE UNITED STATES FAX (Parts) 1-318-688-2200 SERVICE HOTLINE 1-800-551-8633 FAX (Tech Support) 1-318-219-7135 819-5922 OCTOBER 2006
