& CONTENTS Section Page No.
& TIMBERWOLF 190 CHIPPERS 1 INTRODUCTION Thank you for choosing this Timberwolf brushwood chipper. Timberwolf chippers are designed to give safe and dependable service if operated according to the instructions. Before using your new chipper, please take time to read this manual which contains IMPORTANT HEALTH AND SAFETY INFORMATION and explains the chipper controls.
& TIMBERWOLF 190 ROAD TOW MODELS 2 PURPOSE OF MACHINE Timberwolf 190TDHB chippers are designed to chip solid wood material up to 190mm in diameter. They are capable of chipping up to 6.5 tonnes per hour DIMENSIONS Serial No. Location 1300 mm 2310 mm The serial number can be found on the identification plate located on the chassis beam.
TW 190 ROAD TOW PARTS LOCATOR 3 & FEED FUNNEL ROLLER CONTROLS DISCHARGE TUBE DISCHARGE BUCKET DISCHARGE ADJUSTMENT CONTROL SAFETY BAR LIFTING EYE THROTTLE AIR INTAKE TIM 45/ BER 190 WO TU LF RB OV FUEL TANK ENGINE GUARDS OR TE X TOOL BOX TOW HEAD HYDRAULIC OIL TANK HYDRAULIC OIL FILTER ROTOR HOUSING
TW 190 ROAD TOW PARTS LOCATOR & AIR INTAKE 4 AIR FILTER EXHAUST RADIATOR JOCKEY WHEEL ASSEMBLY HYDRAULIC PUMP FUEL PUMP BATTERY FUEL FILTER IN-LINE FUEL FILTER ROTOR PULLEY ROTOR TOP ROLLER SLIDE DIP STICK OIL FILTER DRIVE PULLEY ENGINE CONTROL PANEL RESERVE TANK DIRECTIONAL STARTER CONTROL MOTOR ALTERNATOR VALVE
TW 190 TRACKED MODELS & 5 PURPOSE OF MACHINE Timberwolf 190 tracked chippers are designed to chip solid wood material up to 190mm in diameter. They are capable of chipping up to 6.5 tonnes per hour. DIMENSIONS Serial No. Location 2360mm The serial number can be found on the CE plate located above the engine control panel. TIMBERWOLF 1725mm 45/190 TURBO VORTEX mm 50 13 3110mm (2550mm with feed tray stowed) TIMBERWOLF TW 190TVGTR 1770mm 2350 mm - 2750 with tracks extended Serial No.
TW 190 TRACKED PARTS LOCATOR 6 & ROLLER CONTROLS 190TFTR DISCHARGE TUBE HYDRAULIC OIL FILTER FEED FUNNEL DISCHARGE BUCKET LIFTING EYE SAFETY BAR AIR INTAKE THROTTLE EMERGENCY STOP ENGINE GUARDS TIM BER WO LF FEED TRAY DISCHARGE ADJUSTMENT CONTROL HYDRAULIC OIL TANK ROTOR HOUSING 190TVGTR FEED FUNNEL INCLINOMETER HYDRAULIC OIL FILTER SAFETY BAR DRIVING CONTROL PANEL CRAWLER TRACKS DISCHARGE TUBE DISCHARGE BUCKET LIFTING EYE ROLLER CONTROLS THROTTLE (EACH SIDE) AIR INTAKE EMERGENC
TW 190 TRACKED PARTS LOCATOR 7 & EXHAUST 190TFTR AIR FILTER CUTTING BLADES ROTOR ROLLER BOX BATTERY TOP ROLLER SLIDE FUEL TANK FUEL FILTER FUEL PUMP IN-LINE FUEL FILTER HYDRAULIC PUMP 190TVGTR ENGINE RESERVE DIP ROTOR TANK STICK PULLEY CONTROL PANEL HYDRAULIC RAM OIL FILTER DRIVE DIRECTIONAL PULLEY CONTROL VALVE STARTER ALTERNATOR MOTOR
8 SAFE WORKING & WARNING ! The chipper will feed material through on its own. To do this, it relies on sharp blades on the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper. ! OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT REQUIRED Chainsaw safety helmet fitted with mesh visor and recommended ear defenders to the appropriate specifications.
9 SAFE WORKING & GENERAL SAFETY MATTERS DO’S AND DON’TS ! ALWAYS stop the chipper engine before making any adjustments, refuelling or cleaning. DO NOT operate chipper unless available light is sufficient to see clearly. ALWAYS check rotor has stopped rotating and remove chipper ignition key before maintenance of any kind, or whenever the machine is to be left unattended. DO NOT use or attempt to start the chipper without the feed funnel, guards and discharge unit securely in place.
SAFE WORKING & 10 NOISE TEST MACHINE: TW 190 (all models) NOTES: Tested Chipping 120 mm x 120 mm Corsican Pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection. 89 .4d B Ca u lc d te la 95.2 dB 99.9 dB 89.4dB Calculated 96.6 dB 98.9 dB R= 4 metres 95.1 dB at ed 95.6 dB 4 89.
& OPERATING INSTRUCTIONS 11 SAFE TRANSPORTATION (ROAD TOW MODELS ONLY) ! WARNING DO NOT RIDE ON THE CHIPPER WHEN IT IS BEING TOWED. ! WHEN towing a chipper the maximum speed limit is 60 mph. ON rough or bumpy road surfaces reduce speed accordingly to protect your machine from unnecessary vibration. WHEN towing off road be aware of objects that may catch the chipper undergear. WHEN towing off road ensure inclination is not excessive. AVOID excessively pot holed ground.
& OPERATING INSTRUCTIONS 12 DELIVERY All Timberwolf 190 machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 8-10 which contain important health and safety information and advice. OPERATOR’S PERSONAL PROTECTIVE EQUIPMENT REQUIRED CHAINSAW SAFETY HELMET fitted with visor CLOSE - FITTING heavy-duty non-snag clothing.
& OPERATING INSTRUCTIONS 13 MANUAL CONTROLS - 190TVGTR Roller control boxes- two control boxes are located on either side of the feed tray. Their function is to control the feed roller that draw material into the machine. They do not control the main rotor. RED SAFETY BAR = This is the large red bar that surrounds the feed tray and side of the feed funnel. The bar is spring loaded and connected to a switch that will interrupt the power to the roller.
& OPERATING INSTRUCTIONS 14 DAILY CHECKS BEFORE STARTING (ALL MODELS) LOCATE chipper on firm level ground. CHECK chipper is well supported and cannot move. CHECK jack stand is lowered and secure (road tow chipper only). CHECK all guards are fitted and secure. CHECK the discharge unit is in place and fastened securely. For parts location see diagrams on pages 3,4,6 & 7. CHECK discharge tube is pointing in a safe direction. CHECK feed funnel to ensure no objects are inside.
& OPERATING INSTRUCTIONS 15 ENGINE CONTROLS (ALL MODELS) The engine controls are in two locations. The engine ignition is on the control panel in the centre of the machine, and the throttle lever is on the bonnet (see parts locator on pages 3 & 6). POWER ON LED STARTING THE ENGINE (ALL MODELS) HEATER ON LED OFF ON HEAT INSERT key. Turn and hold in ‘Heat’ position. HEATER LED comes on. 1 WAIT FOR THE HEATER LED TO GO OUT. TURN key to start position until it fires. 0 RELEASE key.
OPERATING INSTRUCTIONS 16 & CRAWLER TRACK CONTROLS - 190TVGTR ONLY WARNING ! ALWAYS WEAR FULL PERSONAL PROTECTIVE EQUIPMENT WHEN DRIVING CHIPPER (SEE PAGE 8) AND ENSURE BUCKET IS CLOSED WITH DISCHARGE POINTING AWAY FROM DRIVING POSITION. ! The TW 190 TVGTR is designed to operate in either chip or track mode, but not both at the same time. To switch between modes, the push/pull switch is operated, this is located on the driving control panel (see parts located on page 6 - it is clearly marked.
OPERATING INSTRUCTIONS 17 & BEFORE USING THE CHIPPER (ALL MODELS) IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety fuctions - this sequence of tests will only take a few seconds to carry out. We recommend that these tests are carried out daily. Observing the function as described will confirm that the safety circuits are working correctly. This is also a good opportunity to remind all operators of the control and emergency stop systems.
OPERATING INSTRUCTIONS 18 & AUTO CONTROLS (ALL MODELS) The engine should be set at full speed regardless of the size of wood to be processed. The chipper has a control unit that regulates the maximum permissible load applied to the engine when processing wood. The unit regulates the load by means of automatically turning the feed rollers off and on. This unit is not adjustable and preset at the factory. NOTE: When the engine is set at low speed the unit will remove the forward rollers function.
& ! SERVICE INSTRUCTIONS 19 THE FOLLOWING PAGES DETAIL ONLY BASIC MAINTENANCE GUIDELINES SPECIFIC TO YOUR CHIPPER. ! THIS IS NOT A WORKSHOP MANUAL. THE FOLLOWING GUIDELINES ARE NOT EXHAUSTIVE AND DO NOT EXTEND TO GENERALLY ACCEPTED STANDARDS OF ENGINEERING/MECHANICAL MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED.
& ! SERVICE INSTRUCTIONS 20 WARNING Always immobilise the machine by stopping the engine, removing the ignition key and disconnecting the battery before undertaking any maintenance work. SERVICE SCHEDULE Check water. Check radiator is clear. Check engine oil - top up if necessary (10W-30). Check for engine oil / hydraulic oil leaks. Check fuel level. Check feed funnel, feed roller cover, access covers, engine covers and discharge unit are securely fitted. Check blades. Clean air filter element.
SERVICE INSTRUCTIONS 21 & SAFE MAINTENANCE (ALL MODELS) ALWAYS IMMOBILISE THE ENGINE BEFORE UNDERTAKING ANY MAINTENANCE WORK ON THE CHIPPER BY REMOVING THE KEY AND DISCONNECTING THE NEGATIVE LEAD AT THE BATTERY. HANDLE blades with extreme caution to avoid injury. Gloves should always be worn when handling the cutter blades. THE major components of this machine are heavy. Lifting equipment must be used for disassembly.
SERVICE INSTRUCTIONS 22 & BATTERY REMOVAL AND MAINTENANCE (ROAD TOW MODELS) WARNING ! Refer to the battery safety section on pages 23-24. BATTERY MAINTENANCE 1. Undo the two M10 nuts on the battery cover. 2. Remove the battery cover. 3. The battery can be serviced in this position. ! BATTERY REMOVAL 1. Remove the negative battery lead. 2. Remove the positive battery lead. 3. Lift out. When reinstalling the battery apply a small smear of Vaseline to the terminals.
SERVICE INSTRUCTIONS 23 & COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required). Avoid direct contact with the substance and store in a cool, well ventilated area avoiding sources of ignition, strong oxidising agents and strong acids.
& SERVICE INSTRUCTIONS 24 BATTERY SAFETY INFORMATION...cont. 1. Storage and transport - Batteries are filled with acid. - Always store and transport batteries upright and prevent from tilting so that no acid can escape. - Store in a cool and dry place. - Do not remove the protective cap from the positive terminal. - Run a FIFO (first in-first out)warehouse management system. 2. Initial operation - The batteries are filled with acid at a density of 1.
SERVICE INSTRUCTIONS 25 & CHANGE BLADES (ALL MODELS) WARNING ! ! Wear heavy gloves for the blade changing operation. Model shown 190DHB 5 6 8 4 10 THIS PROCEDURE SHOULD ONLY BE UNDERTAKEN WITH THE DISCHARGE IN PLACE. 1. Turn off the chipper and remove the key. reseating blades. The blades must not have any material underneath them 2. Remove the negative battery lead. when tightened. If they are not flat and 3. Turn the discharge tube to point across the tight they will become loose quickly.
SERVICE INSTRUCTIONS 26 & GREASE THE ROLLER BOX SLIDES (ALL MODELS) NOTE: This should be done every 50 hours. In dirty or dusty conditions or during periods of hard work it should be done more frequently. If the slides become dry the top roller will tend to hang up and the pulling-in power of the rollers will be greatly reduced. Excessive wear will ensue. 1 1. 2. 3. 4. 5. Remove the left side roller box guard. Open the rotor housing. Apply multipurpose grease directly to the slide surfaces indicated.
SERVICE INSTRUCTIONS 27 & TENSION BELTS (ALL MODELS) NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. TENSION DRIVE BELTS 1 2 5 A 4 1. 2. 3. 4. 5. 6. Remove the left side roller box guard Open the rotor housing. Remove right side engine guard panel.
SERVICE INSTRUCTIONS 28 & CHECK FITTINGS (ALL MODELS) The TW 190 chippers are subject to vibrations during normal operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Uncalibrated torque wrenches can be inaccurate by as much as 25%. It is therefore essential that a calibrated torque wrench is used to achieve the tightening torques listed below.
SERVICE INSTRUCTIONS & (TRACKED ONLY) 29 CHECKING TRACK TENSION 1. Stop your machine on a flat and solid surface. Lift it in safe conditions and put stable supports under the undercarriage frame to properly support it. A Measure distance A at the central roller of the undercarriage from the bottom of the roller to the rigid inside surface of the rubber track. Track tension is normal if dimension A is between 10 and 15 mm.
SERVICE INSTRUCTIONS (TRACKED ONLY) 30 & CHECKING THE RUBBER TRACKS CARVED PROFILE The structure of the rubber track is shown in this diagram. The steel cables (1) and metal core (2) are embedded in the rubber. 1 There are many ways in which rubber tracks may be damaged. Some of these are terminal for the tracks, others are only cosmetic. BREAKAGES OF STEEL CABLES AND METAL CORES. 2 SPROCKET HOLE Excess track tension can cause steel cables to break.
SERVICE INSTRUCTIONS (TRACKED ONLY) 31 & REMOVING THE RUBBER TRACKS Remove gravel or mud when they are jammed between the sprocket and the track link before loosening the track. 6 1. Stop your machine on a solid and level surface. Lift it up and support it in safe conditions. Remove the screws and take off the cover that gives access to the adjustment system (Fig. 1, page 29). To loosen a track slowly unscrew valve counter-clockwise (Fig.
& WARRANTY (ALL MODELS) 32 ENVIRONMENTAL MANUFACTURING LLP 12 MONTH CHIPPER WARRANTY WARRANTY PERIOD The warranty period for the woodchipper commences on the date of sale to the first end user and continues for a period of 12 months.
& CERTIFICATE OF CONFORMITY 33
IDENTIFICATION PLATES 34 & E A X P M E L
35 DECALS & L ! OR DANGER HIGH VELOCITY DISCHARGE KEEP CLEAR! HOT EXHAUST F GE ! A TP DANGER ! EX N EE DANGER 616 617 DANGER ! ! S 670 TIMBERWOLF DANGER ! DANGER ! I TA E D 671 1136 OPERATING INSTRUCTIONS READ THE INSTRUCTION MANUAL. GREASE ROLLER SPINDLE AND SLIDES DO NOT PULL HERE 1399 PU BEWARE OF SHARP BLADES WHEN THE ROTOR HOUSING IS OPEN. 2440 2800 ! SAFETY NOTE ! 2 1 LIFTING EYE IS DESIGNED TO LIFT THE MACHINE’S WEIGHT ONLY.
! ! ! ! DO NOT OPERATE WITHOUT THIS COVER IN PLACE DANGER DO NOT OPERATE WITHOUT THIS COVER IN PLACE DANGER DO NOT OPERATE WITHOUT THIS COVER IN PLACE DANGER DO NOT OPERATE WITHOUT THIS COVER IN PLACE DANGER ! STOP ENGINE AND REMOVE KEY BEFORE REMOVING DISCHARGE UNIT. ROTATING BLADES INSIDE.
& ELECTRICAL DETAIL - 190DHB/TFTR 37 Date Last Modified: 19th Sept 05 Model shown 190DH
& ELECTRICAL DETAIL - 190TVGTR 38 Date Last Modified: 18th June 09
HYDRAULIC LAYOUT - 190TDHB 39 & KIT NO: 4245 TANK FILTER 2830 PUMP 4244 4243 P T DCV A B 2973 3060 BOTTOM MOTOR TOP MOTOR 2885 Date Last Modified: 1st Sept 05
HYDRAULIC LAYOUT - 190TFTR 40 & KIT NO: 4288 OFFSIDE MOTOR 4346 TRACK MOTORS B (T) T P 2874 4348 4347 2867 A NEARSIDE MOTOR OFF SIDE PROPORTIONAL DCV A B (T) T P ROLLER MOTORS NEAR SIDE PROPORTIONAL DCV 3095 2877 2882 3096 2875 4240 2873 2885 2883 6 WAY DIVERTER DCV 4000 MANIFOLD 3099 NEARSIDE PUMP OFFSIDE PUMP M 2884 4259 TANK Date Last Modified: 2nd Sept 05
P (T) T TANK NEARSIDE PUMP OFFSIDE PUMP M 18666 B T B 18669 18667 18877 18668 NEAR SIDE TRACK DCV 18680 TOP B 18682 18665 MANIFOLD 18881 18681 BTM 18670 P B 18878 18677 (T) T A NEARSIDE 18675 18682 18676 T 18879 ENGINE PUMP A P OFFSIDE LIFT ARM 19044 M T P A B 18683 B CHIPPER DCV 18683 18673 A HPCO B A A B A 18679 BTM TRACK MOTORS A 12 VOLT SOLENOID VALVE OFF SIDE TRACK DCV 18678 TOP OFFSIDE A B 2883 2882 BOTTOM FEED ROLLER MOTOR 2885
Date Last Modified: 27th March 08 YELLOW PURPLE WHITE ORANGE Y P W O O/Y ORANGE WITH YELLOW TRACER O/W ORANGE WITH WHITE TRACER W/R WHITE WITH RED TRACER Y/B YELLOW WITH BLUETRACER BL/B BLUE WITH BLACK TRACER G R 1 2 2 3 B SP 1 1 SP 1 BR 2 SP 4 3 1 REVERSE SOLENOID LINK LEAD B B/BR SP 5 P/W FWD SOLENOID LINK LEAD BR SP 2 SP 1 B SP 4 BL W P/W R B/BR B/W P/W SP 1 B 30 B BL B/G 85 P/W SP 4 BL BL/G M PUMP METER GROUND POINT FUEL HOUR ENGINE O 86 P
Date Last Modified: 27th Aug 09 YELLOW PURPLE WHITE ORANGE Y P W O AUX FUSE 2 IGP FUSE 1 GLOW PLUGS BL R BL/W SP 2 SP 4 BL G SP 2 G STARTER SOL TERM R BL/B W/R P/W O/Y ORANGE WITH YELLOW TRACER O/W ORANGE WITH WHITE TRACER BL/B BLUE WITH BLACK TRACER W/R WHITE WITH RED TRACER Y/B YELLOW WITH BLUETRACER B/R BLACK WITH RED TRACER P/W PURPLE WITH WHITE TRACER B/BR BLACK WITH BROWN TRACER BL/W BLUE WITH WHITE TRACER BL/G BLUE WITH GREEN TRACER O/P ROTOR SP 4 R BATT 25mm STARTER
TIMBERWOLF 190 MODELS PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No.
Part No 19075FB 17475FB 0352 0712 19056 0346 19074FB 0481 0429 0704 0644 19077FB 1830FB 18037 1644 0052 18036FB Part Name Outer Chassis Beam N/S Inner Chassis Beam N/S M8/40 Bolt M8 C Washer Lightboard M8/20 Bolt Lightboard Bracket M8 T Nyloc Nut M12/35 Bolt M12 C Washer M12 P Nyloc Nut Nearside Mudguard Cross Beam M8/12 Bolt AV Mount M10 T Nyloc Nut Battery Cover 31 8 34 4 4 32 5 30 4 6 7 6 3 12 Q’ty 1 1 2 24 1 5 1 5 12 40 12 1 1 8 4 2 1 4 8 Item 18 19 20 21 22 23 24 25 26 27 28 29 30 31
CHASSIS - 190TFTR & 46 29 8 31 7 1 9 30 x4 32 26 33 2 31 34 4 11 6 x8 10 13 22 29 5 x2 x2 11 3 12 x4 15 21 14 6 x4 22 x8 19 18 23 20 27 17 11 16 25 6 4 x16 28 x8 24 4 23 Date Last Modified: 13th Aug 09 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No 2905FB 2903FB 0382 0702 0431 0429 18041 18040FS 4210 0360 0701 0052 2904FB 2906FB 2930 0878 1869FB Part Name Q’ty Roller Box Mounting Brkt 1 Funnel Support 1 M10/30 Bolt 6 M12 A Washer 24 M12/40 Bolt 2 M12/35 Bolt
47 CHASSIS - 190TVGTR & 5 8 31 7 1 9 x4 24 43 23 2 11 3 x8 42 6 30 33 34 33 29 42 5 3 13 32 31 21 22 30 30 x2 x2 28 35 12 10 36 x2 x4 38 26 11 14 37 4 6 19 39 22 22 15 x2 40 11 11 3 15 22 18 20 27 x4 41 11 16 Date Last Modified: 10th Oct 09 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No 2905FB 2903FB 0382 1812 0479 0429 18041 18040FS 4210 0360 0701 0052 2904FB 2906FB 0321 0878 1869FB 1795 1628 1143 18038FS 0704 Part Name Q’ty Rolle
CHASSIS - 190TVGTR 48 TILT MECHANISM (UPPER) & 2 1 5 4 3 5 4 x4 9 5 4 7 6 10 x4 x4 11 8 12 14 4 15 13 Date Last Modified: 27th April 09 Item 1 2 3 4 5 6 7 8 Part No 18660 18642 18863 0701 0382 18645 18638 18844 Part Name Q’ty Chassis 1 Hydraulic Cylinder Top Pin 2 Locating Plate 1 M10 A Washer 11 M10/30 Bolt 9 Guide Support Roller Pin 4 Drop Arm Top Pin 4 Bushes 8 Item 9 10 11 12 13 14 15 Part No 18641 18640 18354 18847 18646 18856 0878 Part Name Q’ty Drop Arm 4 Guide Roller 4 Guide
CHASSIS - 190TVGTR TILT MECHANISM (UPPER) 49 & 2 3 x4 17 1 16 4 x4 18 7 5 21 20 x2 6 22 16 9 10 9 x8 each side 23 10 11 17 16 x4 2 7 8 7 16 8 13 x2 each side 15 19 16 15 14 12 Date Last Modified: 15th Oct 09 Item Part No Part Name 1 18695 Tracks (pair) 2 18844 Bush 3 18641 4 Q’ty Item Part No Part Name Q’ty 1 13 18759 Hinge Mechanism Pin 4 24 14 18760 Hinge Mechanism Front Pin 4 Drop Arm 4 15 0346 M8/20 Bolt 8 18757 Nearside End Plate 1 16
CONTROL BOX- 190TDHB/TFTR 50 & 1 2 8 11 3 10 9 14 4 13 5 6 7 15 12 19 16 17 18 20 21 22 23 Date Last Modified: 21st July 05 Item Part No Part Name 1 2794FB Control Box Cover 2 2803 3 Q’ty Item Part No Part Name Q’ty 1 13 0857 M5 A Washer 2 M10/240 Bolt 1 14 18103 M5/8 Pan Pozi 2 0839 M10 C Washer 2 15 18168 M4/35 Pan Pozi 4 4 4345 M10 P Nyloc Nut 1 16 1348 Limit Switch 2 5 2795FB Control Box Base 1 17 18100 M4 Washer 6 6 0709 M6 C Washer 4
CONTROL BOX- 190TVGTR 51 & x4 10 13 11 12 6 x4 5 14 1 9 4 3 8 4 3 12 4 11 2 7 Date Last Modified: 3rd Jan 08 Item Part No Part Name 1 17802FB Control Box Cover 2 17963 3 Q’ty Item Part No Part Name Q’ty 1 8 4345 M10 P Nyloc Nut 1 M10/160 Bolt 1 9 17803FS Finger Plate 2 0839 M10 C Washer 2 10 18168 M4/35 Pan Pozi 4 4 2804 Bush M10 Top Hat 4 11 18100 M4 Washer 4 5 0067 Pop Rivet M5/12 4 12 18235 M4 P Nyloc Nut 4 6 18313 M6/16 Button Head 4 1
CONTROL PANEL (ALL MODELS) 52 & 1 4 2 5 3 3 6 7 3 6 8 10 21 9 11 16 12 17 18 9 13 19 14 22 1 2 20 0 15 Date Last Modified: 20th March 08 Item Part No Part Name 1 18107 M6 Wing Nut 2 18106 M6 Split Washer 3 0709 M6 C Washer 4 1972 5 Item Part No Part Name 3 12 M5 AV Mount 5 3 13 Supp’d with loom LED 2 11 14 Supp’d with engine Ignition Switch 1 Electrical Cover 1 15 Hours Counter 1 2725 Electrical Cover Stand Off 3 16 Fuse 2 6 0391 M6 T Nyloc Nut
CONTROL TOWER - 190TFTR MODELS 53 & 1 7 2 6 5 x6 x4 3 4 10 4 8 12 14 15 13 19 21 4 x3 17 4 x3 16 22 x7 x3 x4 x3 9 18 20 5 11 Date Last Modified: 24th Jan 07 Item Part No Part Name Q’ty Item Part No Part Name 1 1802FR Cross Bar 2 1879FB 3 Q’ty 2 12 1860 M8 Lever 1 Control Panel Tracked 1 13 1737 M8 Lever 2 1658 M6/12 Bolt 6 14 1738 Six Way Diverter Valve 1 4 0709 M6 C Washer 17 15 0354 M8/60 Bolt 6 5 0360 M10/25 Bolt 4 16 4261 Proportional
CONTROL TOWER - 190TVGTR MODELS 54 & 1 7 6 5 10 2 x4 13 x6 3 4 14 12 8 x3 15 20 x3 19 21 x3 16 4 4 x3 22 18 x7 24 x3 x3 x4 19 17 4 9 x3 6 11 Date Last Modified: 15th Oct 09 Item Part No Part Name Q’ty Item Part No Part Name 1 1802FR Cross Bar 2 18634FB 3 Q’ty 2 13 18850 L Handle 2 Control Panel Tracked 1 14 18694 Control Valve 1 1658 M6/12 Bolt 6 15 0354 M8/60 Bolt 9 4 0709 M6 C Washer 19 16 4261 Proportional Crossover Valve 2 5 0360 M10/25
DISCHARGE (ALL MODELS) 55 & 3 1 4 2 5 6 4 3 7 8 9 10 11 15 13 16 Item Part No Part Name Q’ty 1 0904FO Discharge Tube 1 2 0523FO Discharge Bucket 1 3 0045 M12 T Nyloc Nut 2 4 0702 M12 A Washer 2 5 0320 M12/25 Cup Square 1 12 6 0430 M12/35 Cup Square 1 14 7 0134 Black Handle Grip 1 8 1649MS Discharge Clamp Handle 1 9 4109M M16 Clamp Nut 1 10 4131 Roll Pin 1 11 0434 M16/70 Hex Bolt 1 12 1354 M16 C Washer 1 13 2837M Clamp Nut Small 1 14 151
DRIVE TRAIN - 190TDHB/TFTR 56 & 1 3 2 4 5 6 Tracked models only 7 8 Item Part No Part Name Q’ty 1 17322 Vee Belt 1232 XPA 3 2 4327 Taper Lock Bush 3020 50 mm 1 3 17321 Pulley 280 x 3 1 4 2984M Key 54 x 14 1 5 17314 Pulley Engine 168 x 4 1 6 17373 Vee Belt XPA 925 1 7 2975 Taper Lock Bush 1610 18 mm 1 8 17320 Pulley 150 x 1 SPA 1 Tracked models only Date Last Modified: 23rd Jan 06
DRIVE TRAIN - 190TVGTR 57 & 1 2 3 4 5 6 7 Item Part No Part Name 1 17322 Vee Belt 1232 XPA 3 2 4327 Taper Lock Bush 3020 50 mm 1 3 17321 Pulley 280 x 3 1 4 2984M Key 54 x 14 1 5 18855 Pulley Engine 168 x 5 1 6 0994 Vee Belt XPA 950 2 7 18854 Taper Lock Bush 2012 / 022 1 8 18853 Pulley 150 x 2 SPA 1 8 Q’ty Date Last Modified: 5th June 09
ELECTRICAL LAYOUT - 190TDHB/TFTR 58 & 190TFTR models only 4 2 3 1 190TFTR models only 3 5 6 Date Last Modified: 20th March 08 Item Part No Part Name 1 1406 Safety Switch Loom 2 1975 Control Box Loom 3 18482 Engine Loom Q’ty Item Part No Part Name 1 4 2627 1 5 1376 Emergency Stop Switch -VE Battery Cable 1 1375 +VE Battery Cable 1 1 6 Q’ty 1
ELECTRICAL LAYOUT - 190TVGTR 59 & 2 3 4 5 1 6 3 7 8 Date Last Modified: 25th June 09 Item Part No Part Name 1 17809 2 Q’ty Item Part No Part Name Q’ty Control Box/Safety Switch Loom 1 5 18574 Track/Chip Switch 1 18911 Extension Loom 1 6 18865 1 3 18482 Main Loom 1 7 1376 Mode Selection Loom -VE Battery Cable 1 4 2627 Emergency Stop Switch 1 8 1375 +VE Battery Cable 1
ENGINE 190TDHB/TVGTR 60 & 1 9 12 2 3 4 6 7 x4 21 23 20 25 24 19 11 5 6 8 16 26 27 22 10 13 29 10 28 7 14 30 26 18 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No 4316 0095 4252 18742FB 0711 0346 18741FB 4319 4313 0350 2946 0304 0085 2954FS 6 17 1 15 Part Name Q’ty Air Cleaner 1 Oil Filter 1 Air Filter 1 Directional Control Valve (DCV) 1 Engine Bracket Nearside 1 M8 A Washer 7 M8/20 Bolt 3 Engine Bracket Offside 1 Radiator Kit 1 Engine 1 M8/25 Bolt 2 Throttle Assembly 1 M10/25
ENGINE - TW 190TFTR 61 & 1 3 5 2 28 4 6 7 8 17 x4 22 18 19 20 10 21 11 6 12 15 23 26 24 13 16 14 13 25 27 23 Date Last Modified: 23rd Feb 09 Item Part No Part Name 1 4316 Air Cleaner 2 0095 3 Q’ty Item Part No Part Name Q’ty 1 15 2954 Throttle Cable Bracket 1 Oil Filter 1 16 17314 Pulley Engine 168 x 4 1 Air Filter 1 17 4335 Radiator Fan Guard 1 4 4252 Directional Control Valve 1 18 0437 M6/16 Bolt 4 5 4319 Radiator Kit 1 19 0709 M6 C Washer
ENGINE BAY - 190TDHB & 62 Date Last Modified: 11th Sept 08 2 8 x3 5 1 9 33 10 3 4 11 12 13 6 14 34 7 15 21 19 20 17 18 x2 13 36 12 16 23 32 40 24 12 27 13 31 17 6 x2 22 13 x6 35 26 13 30 28 17 29 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No 2950 18327FB 0344 0711 0438 0709 0391 0066 4088 0607FO 4270FO 1757 0769 0765 0825FS 0348 0704 0318 Part Name Throttle Decal Exhaust Muffler Complete M8/16 Bolt M8 A Washer M6/16 Pan Pozi M6 C Washer M6 T Nyloc Nut Pop
ENGINE BAY - 190TFTR/TVGTR 63 & 2 1 5 33 13 14 8 x4 x3 23 10 4 13 34 32 21 20 9 x4 19 x2 11 19 31 23 24 6 13 24 13 35 19 x2 3 7 29 x4 25 23 22 36 x2 23 26 18 15 17 14 23 27 28 30 6 23 12 Date Last Modified: 21st Jan 10 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No 2950 18915F 4320 0344 0438 0709 0142 0066 4088 0607FO 4270FO 17292FO 0807 0711 0765O 2836FO 4315 0704 0318 26 16 Part Name Q’ty Throttle Decal 1 Exhaust Muffler Complete 1 Reserve Tank 1
FUEL TANK (ALL MODELS) & 64 190TDHB/TVGTR MODELS ONLY 1 2 3 24 4 5 13 14 18 6 20 17 20 21 19 23 9 8 22 16 10 11 7 12 15 Date Last Modified: 9th June 08 Item 1 2 3 Part No 1374 1658 0709 Part Name Locking Tank Cap M6/12 Bolt M6 C Washer Q’ty 1 6 6 4 5 6 7 2617FS 2811FB 18392K 0479 Fuel Tank Filler Assy Funnel Support Fuel Tank Kit (inc.
FUNNEL - 190TDHB/TFTR 65 & Date Last Modified: 9th Oct 08 1 Road tow models only 13 7 6 8 11 12 10 9 2 17 14 7 15 7 37 4 21 33 36 16 3 5 10 41 3 18 31 32 22 7 10 30 35 29 39 40 25 26 23 38 34 32 24 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No 2809F 1933FS 0045 0702 0320 1932 0704 0342 1644 0712 1601 1603 0644 0429 1605M 1599 2913FO 1348 1520 1591 4206 Part Name Q’ty Control Box (detail on page 32) 1 Spare Wheel Bracket 1 M12 T Nyloc Nut 6 M12 A Washer 4 M
FUNNEL - 190TVGTR & 66 1 2 8 5 6 10 9 4 38 14 7 15 7 37 12 35 32 13 21 16 x4 33 36 10 22 3 18 31 32 22 7 10 30 29 17 34 25 26 23 11 33 28 32 38 19 27 24 20 Date Last Modified: 2nd July 09 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 18913F 2913FO 0045 2914FO 1601 1603 0704 0342 1644 0712 4345 1006 4342 0429 Part Name Inclinometer Bracket Funnel M12 T Nyloc Nut Feed Tray Nylon Piston Die Spring M12 C Washer M8/10 Bolt M8 Anti-Vibration Mount M8 C Washer M10 P Nyloc Nu
HYDRAULICS - 190TDHB 67 & 9 13 2 1 22 11 3 10 4 15 12 27 20 8 7 5 11 21 15 14 10 23 6 7 16 18 25 19 17 11 24 26 21 9 17 22 19 18 Date Last Modified: 5th Dec 06 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 1434 0100 0350 0711 1658 1702FS 0152 0225 4243 0161 0396 4252 1660 0026 Part Name Q’ty Return Filter 1 Filter 1 M8/25 Bolt 2 M8 A Washer 2 M6/12 Bolt 8 Tank Top Plate 1 3/4” Dowty Seal 2 3/8” - 3/4” BSP Adapter 1 3/8” Hose, Pump to DCV 1 3/8” - 3/8” Adapter 5 3/8” Dowty Seal
HYDRAULICS - 190TFTR (1) 68 & 1 2 3 10 4 11 5 7 6 8 12 9 13 14 15 Date Last Modified: 21st April 09 Item Part No Part Name 1 3096 1/2” Hose, N/S 6-Way Valve 2 3095 3 Q’ty Item Part No Part Name Q’ty 1 9 18818 1/2” Hose, O/S Track Bottom Motor 1 1/2” Hose, O/S 6-Way Valve 1 10 2873 1/2” Hose, N/S Return 1 4000 1/2” Hose, Pump to 6-Way Valve 1 11 18822 1/2” Hose, N/S Track Top Motor 1 4 3099 1/2” Hose, Pump to 6-Way Valve 1 12 18823 1/2” Hose, N/S Track Bottom
HYDRAULICS - 190TFTR (2) 69 & 1 21 2 24 15 3 14 22 x4 16 29 x2 20 4 6 5 7 8 9 25 23 18 26 19 17 28 10 11 12 13 27 27 28 Date Last Modified: 21st May 09 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No 4000 3099 2875 2874 4240 2873 2877 2882 2883 18822 18821 18818 18823 1913FS 0027 Part Name Q’ty 1/2” Hose, Pump to 6-Way Valve 1 1/2” Hose, Pump to 6-Way Valve 1 1/2” Hose, 6-Way Valve Return 1 1/2” Hose, O/S Return 1 1/2” Hose, 6-Way Valve/Top of DCV 1 1/2” Hose, Top of DCV to Retu
HYDRAULICS - 190TFTR (3) 70 & 12 13 11 2 14 27 19 18 1 3 4 5 9 28 7 8 6 29 10 22 21 17 25 27 24 15 23 18 26 17 24 17 17 20 16 Date Last Modified: 13th August 09 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No 18932 4259 2873 2875 2874 2883 2885 2882 2877 2982 1954 0350 0711 2893 18905 Part Name Q’ty 3/4” Hose, Main Return 1 1” Hose, Tank Main Feed 1 1/2” Hose, Top of DCV to Return 1 1/2” Hose, 6-Way Valve Return 1 1/2” Hose, O/S Return 1 1/2” Hose, 6-Way Valve to Btm Motor
HYDRAULICS - 190TVGTR (1) 71 & 1 2 3 x9 4 16 5 10 6 7 17 8 9 18 19 13 11 20 21 22 12 15 14 Item 1 2 3 4 5 6 Part No 0026 0396 18676 18682 18683 18675 Part Name 3/8” - 1/2” M/M Adapter 3/8” Dowty Seal 1/2” Hose 1/4” Hose 1/4” Hose 1/2” Hose 7 8 9 10 11 18673 0027 0398 0033 18667 1/2” Hose 1/2” - 1/2” Adapter 1/2” Dowty Washer 3/8” - 1/4” Adapter 1/2” Hose Date Last Modified: 27th Aug 09 Q’ty 12 14 1 2 2 1 1 5 1 4 1 Item 12 13 14 15 16 17 Part No 18666 18668 18677 18669 0828 18679 Part
HYDRAULICS - 190TVGTR (2) 72 & 8 9 10 1 3 20 17 11 18 2 21 22 x4 19 23 12 4 5 7 6 25 24 26 29 27 28 18 13 33 14 30 15 16 18 33 31 28 32 29 29 28 Date Last Modified: 27th August 09 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No 18666 18667 18676 18675 19044 2882 2883 18878 18877 18879 18682 18683 18679 18678 18680 18681 0027 Part Name 1/2” Hose 1/2” Hose 1/2” Hose 1/2” Hose 1/2” Hose 1/2” Hose 1/2” Hose 3/4” Hose 3/4” Hose 3/4” Hose 1/4” Hose 1/4” Hose 1/2” Hose 1/
HYDRAULICS - 190TVGTR (3) 73 & 15 14 16 20 1 4 9 17 19 3 18 2 8 5 22 6 7 13 12 11 10 20 19 21 23 24 20 19 27 23 27 26 29 25 34 28 30 33 32 31 30 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No 18665 18878 18877 18879 2885 2883 2882 18675 19044 18881 18670 18677 18675 1954 0350 0711 2893 Part Name 3/4” Hose 3/4” Hose 3/4” Hose 3/4” Hose 3/8” Hose 1/2” Hose 1/2” Hose 1/2” Hose 1/2” Hose 1/2” Hose 1/2” Hose 1/2” Hose 1/2” Hose Tank Top Filter M8/25 Bolt M8 A Washer Filter E
10 51 23 11 4 12 x8 9 52 1 24 21 { Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No 0382 0701 0052 2748FS 0305 2940FS 0481 1526 1768 1812 3026 3009 2732M 1947M 1948MH 0428 0788 0986 0702 15 Part Name M10/30 Bolt M10 A Washer M10 T Nyloc Nut Short Spring Hanger M10/25 Caphead Top Roller Slide Assembly M8 T Nyloc Nut M12/25 Caphead AV Mount M10/35 Bolt AV Bush Concentric Slide Plug Adapter Spline 6B Roller Hub 190 Roller Blade 190 M12/30 CSK Blade Bolts Bearing Plastic Bush 45o Gre
Part No 0360 0839 17350M 1527 1937M 2943 1939 18230K 18513M 1 2 3 4 5 6 7 8 9 Date Last Modified: 25th Sept 08 Item 1 2 4 5 6 Rotor Disc Blade Bolt Kit (2 bolts, 6 washers, 2 nuts) Bearing 6309 Oil Seal Bearing Cap M8/25 Caphead Rotor Shaft M10 C Washer M10/25 Bolt Part Name 3 x8 8 7 1 2 1 1 1 8 1 1 1 Q’ty 10 13 18 17 16 15 14 13 12 11 10 12 9 Item 11 0701 2983MS 1893 1862 4054 1940MS 2902MS 0355 18283K Part No 15 16 M10 A Washer
ROTOR HOUSING (ALL MODELS) 76 & 6 11 7 2 1 3 4 2 5 8 3 21 9 20 16 13 12 10 14 15 17 18 19 22 23 Date Last Modified: 18th Jan 08 Item Part No Part Name Q’ty Item Part No Part Name 1 1906FO Guard Roller Box Near Side 2 0878 3 Q’ty 1 13 0178 Rubber End Stop 1 M10/20 Bolt 6 14 0479 M8 P Nyloc Nut 1 0360 M10/25 Bolt 3 15 0712 M8 C Washer 2 4 0839 M10 C Washer 9 16 1691FS Switch Back Plate 1 5 1907FO Guard Roller Box Off Side 1 17 1868 M8 AV Mount 2
ROTOR BELTS PUMP BELT SPA Ver 2.0 - 12-10-07 Force reading (Kgf) 150FTR 150VTR 190DH 190FTR 190TDH 190TFTR 190TVGTR TIPS ON BELT TIGHTENING: 230TR 250DH PTO100 F) IF A BELT SLIPS - TIGHTEN IT! PTO150 1.9 - 2.0 1.7 - 1.8 New belt Used belt 3.7 - 4.0 4.3 - 4.5 4.0 1060.0 SPA 2.0 - 2.1 2.3 - 2.4 4.0 900.0 SPA 2.0 - 2.1 2.3 - 2.4 4.0 900.0 SPA Gates Super Gates Super HC-MN HC-MN 3.7 - 4.0 4.3 - 4.5 4.0 1060.0 SPA N/A 2.8 - 3.0 3.3 - 3.5 4.0 1232.0 SPA 2.0 - 2.
