Snow Blower Owner’s Manual This manual contains important safety instructions for the gasoline engine powered snow blower models: 30SD, 36SD, 45SD READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY. SAVE THIS MANUAL.
30SD, 36SD, 45SD Copyright© 2012 by GXi Outdoor Power, LLC. All rights reserved. No part of this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power, LLC Clayton, NC 27520 USA.
DEK Product Lines 30SD, 36SD, 45SD For more information or where to purchase DEK outdoor power equipment, visit us at: www.GXiOutdoorPower.com Brush Mower 36” Brush Mower. 20 hp Kawasaki engine with electric start. Dual hydrostatic drive for maneuverability. Convertible deck— easily converts to a finish mower. Heavy duty 6 gauge welded deck. High capacity deck for high speeds through tall grass. Dual break-away blades.
DEK Product Lines 30SD, 36SD, 45SD Electric Pressure Washer 1450 psi to 1800 psi electric pressure washers 20 ft of high pressure hose and 35 ft. cord with GFCI protection Sleek and unique, high quality, stainless steel finish 13 Amps, 120V Auto-stop shut off system prolongs pump life Generator Cord Accessories 240V, 10/4, heavy duty extension cords with L14-30 connectors at each end. This cord reduces harmful voltage drops experienced when using most 120V extension cords.
30SD, 36SD, 45SD Contents Safety Information and Warnings ......................................................................... 1 Preparation Safety Precautions ............................................................................2 Operation Safety Precautions ................................................................................3 Safety Decals ........................................................................................................... 5 Product Specifications ..........
Safety Information and Warnings Safety Information 30SD, 36SD, 45SD Training Emission Control System Information 1. Read, understand, and follow all instructions on the machine and manual(s) before attempting to assemble and operate. 2. Operator must be familiar with all controls, their operations, and how to stop the engine and disengage the controls quickly. 3. Never allow children to operate this machine. 4. Never allow adults to operate this machine without proper instruction. 5.
Preparation Safety Precautions 30SD, 36SD, 45SD Preparation—Safety Precautions 9. Be sure to inspect snow blower before each use. 10. Check the controls and shields to make sure that they are functioning properly before operating. Do not operate if any are damaged or missing. 11. Never attempt to make any adjustments to the snow blower while it is running. 12. Adjust the collector housing height to clear gravel or crushed rock surfaces. 13.
Operation Safety Precautions 30SD, 36SD, 45SD warning of trouble. Equipment Operation—Safety Precautions 1. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. Carbon monoxide is odorless, tasteless, and can be fatal. 2. Never operate the snow blower without good visibility or light. 3. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. 4.
Operation Safety Precautions 30SD, 36SD, 45SD Do NOT over-prime the engine. Pressing the primer bulb more than 3x could result in flooding the carburetor making the engine hard to start Clearing A Clogged Chute—Safety Precautions 1. SHUT THE ENGINE OFF! 2. Wait at least 10 seconds to be sure the augers have stopped rotating. 3. Remove and ground the spark plug when clearing the blockage. GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE.
Safety Decals 30SD, 36SD, 45SD Safety Decal Identification The labels shown below are located on your snow blower to warn you of potential hazards and provide you with important safety information. If these decals become difficult to read or are missing from the snow blower, please contact GXi Parts & Service, LLC at 1-919-550-3259 or www.gxioutdoorpower.com for a replacement. Rev.
Product Specifications Feature Product Type Clearing Path Engine Torque Engine Start Speed Control Deck Type Discharge distance Impeller Auger Discharge Chute Fuel/Capacity Chute control 30SS 30SD Snow blower 30? 302cc 15.9 ft.lbs 120V Electric Start and recoil 6 fwd, 2 rev All Steel 40? 16? 2 Stage 16? serrated 6? Unleaded gasoline/1.32 GAL Crank Models 36SD 36SS Snow blower 36? 420cc 20.7 ft.lbs 120V Electric Start and Recoil 6 fwd, 2 rev All Steel 40? 16? 2 Stage 16? serrated 6? Unleaded gasoline/1.
Control Panel and Snow Blower Components 30SD, 36SD, 45SD Throughout this manual, instructions are given on the operation of your DEK snow blower. We recommend that while going through this manual, you have your snow blower available for quick and easy access in order to orient yourself with the controls, maintenance and orientation of different parts. Please read through the manual before operating. Control Panel Below is a diagram of the control panel.
Missing Parts Request Form 30SD, 36SD, 45SD Please indicate the part that you are missing: Name Hardware bag Other Address Date of purchase Model #: Phone Email Serial #: Comments: IMPORTANT: Please include your receipt. Without a receipt, your order will be delayed. You may also email us at: customerservice@gxioutdoorpower.com Fax: (919)-550-3277 If emailing, please scan in your proof of purchase. Please refer to pages 26-30 for a detailed parts listing and description.
Assembly Instructions 30SD, 36SD, 45SD Step 1: Control Panel Handles 1. Align the two holes on each side of the control panel handles over the lower handle frame. 2. Insert the bolts through the handlebar holes and frame holes. Secure in place with hardware provided. Insert bolts from the inside. Step 2: Directional Discharge Chute 1. Fit the black plastic round spacer onto impeller housing before installing chute. Apply light coat of grease onto spacer. 2.
Assembly Instructions 30SD, 36SD, 45SD Step 3: Chute Rotation Cable (continued) 1. Locate the connection: The chute rotation cable connection is located at the base of the discharge chute between the engine and the discharge chute. 2. Slide the threaded end of the connector down the cable in order to easily see the end of the cable connection. The center section should be about 3/4” to 1” beyond the end of the cable.
30SD, 36SD, 45SD Step 4: Chute Direction Control Cable Support With the rubber lined strap removed, put the chute direction control cable and the chute deflector cable into the opening, and press the strap together aligning the hole for the bolt. Secure strap to side of the engine. NOTE: Rotate discharge chute and ensure there is no binding of any cables and there is enough slack in the deflector cable for full rotation. Step 5: Drift Cutters (if desired) 1.
Assembly Instructions 30SD, 36SD, 45SD Step 7: Auger and Transmission Control Cables Control cables are preset at the factory, but may require additional adjustment for optimal operation. Control cables require periodic inspection and maintenance to maintain optimal performance. 1. Locate the black cable on the right side (standing from the operator position) of the snow blower. Ensure the cable is properly seated in the plastic guide pulley at the rear of the chassis. 2.
Assembly Instructions 30SD, 36SD, 45SD Step 9: Headlight 1. Connect snow blower headlight wire plug to the headlight bulb. 2. Connect the headlight bezel to the control panel. A. Tilt headlight assembly and align tabs on the top of the headlight bezel with the notches in the control panel. Insert the notches into the panel. B. Tilt headlight assembly down while gently squeezing the headlight bezel and push headlight into control panel. Step 10: Filling Oil and Gasoline 1.
Starting the Engine 30SD, 36SD, 45SD WARNING DANGER Before attempting to use your snow blower, make sure you are familiar with all of the components and have read the manual. DANGER: Exhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. WARNING Thoroughly inspect the area where you plan to use the snow blower.
Operating Instructions 30SD, 36SD, 45SD Transmission Control Engage Transmission Drive Your snow blower is equipped with an easily adjustable transmission control, which can be adjusted for forward and reverse speed. To engage the transmission drive squeeze the right lever to the hand grip. To disengage, let go of the right lever. There are six forward and two reverse speeds. To change the speed, pull the handle out to the right and move the handle to the desired speed.
Operating Instructions 30SD, 36SD, 45SD Control Interlock Feature—One Hand Free Operation The snow blower is equipped with a control interlock feature to allow the operator one hand free to change the direction of the discharge or adjust the discharge deflector without stopping the forward progress of the machine. The interlock feature allows the operator’s left hand to be free during use after both handles are fully engaged into the operating position.
Operating Instructions 30SD, 36SD, 45SD Chute Direction Control Headlights To rotate the chute to the right rotate the chute control clockwise. To turn on the lights, flip the switch up. To turn off the lights, flip the switch down. * Some models are equipped with an always on headlight that is always on when the engine is running. To rotate the chute to the left rotate the chute control counter-clockwise.
Operating Instructions 30SD, 36SD, 45SD Using your DEK Snow Blower The following tips will help ensure proper and long lasting use of your DEK snow blower. ALWAYS wear proper safety equipment when operating the snow-blower, and make sure you dress appropriately for cold weather. Figure 1 Before use, always ensure there is nothing lodged in the collecImpeller tor, or impeller area.
30SD, 36SD, 45SD Avoiding Impeller Freeze-Up Impeller freeze-up occurs when snow and ice remain in the impeller housing after the job is finished. The remaining snow and ice melts partially and only temporarily due to residual heat in the snow blower. The remaining mixture re-freezes and essentially “welds” the impeller to the impeller housing and prevents rotation of the impeller.
General Maintenance 30SD, 36SD, 45SD The Importance of Maintenance Regular maintenance is essential to ensure your snow blower continues to deliver safe and high-quality performance. CAUTION To help you properly care for your snow blower, the following pages include a recommended maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools. Maintenance is the responsibility of the owner and must be performed regularly.
30SD, 36SD, 45SD Maintenance Schedule Time Interval Item Procedure Belts Inspect Tension (adjust if needed) Augers/Impeller Inspect for damaged and bent parts Shear Bolts Inspect—both shear bolts must be present Break-in (first 5 hrs) Every 8 hrs Every 40 hrs Every 100 hrs Every 200 hrs (daily) (weekly) (Bi-weekly) (monthly) X X X Check—add as needed X Engine Oil Change 1.2-1.
Service Adjustments 30SD, 36SD, 45SD Adjusting Augers/Impeller Cable Adjusting Drive Cable If tension seems to be too loose or too tight, the augers/impeller, cables needs to be readjusted. If tension seems to be too loose or too tight, the drive cables needs to be readjusted. 1. Loosen the bolt above where the cable screws in to the left side of the control panel. 2. Loosening the bolt enables the cable to screw in further, which makes the augers/impeller handle tighter. 3.
Service Adjustments 30SD, 36SD, 45SD Vertical Service Position For some procedures it is necessary to put the snow blower into the vertical service position as instructed below. This allows for easy access to the top and the bottom of the snow blower. 1. Remove or place the drift cutters into the stored position. 2. Push up on the handle bars and rock the snow blower forward onto the front face of the collector housing as shown below.
Service Adjustments 30SD, 36SD, 45SD Inspection & Replacement of the Transmission Belt The transmission belt is located under the belt guard between the engine and impeller. Follow the procedure below to inspect or replace the belt. Remove key, remove spark plug cable from spark plug and ground to the engine. 1. Loosen the two fasteners on either side of the belt cover. The cover will lift up and away from the snow blower during removal. The fasteners require a 10mm wrench or socket/ratchet. 2.
Service Adjustments 30SD, 36SD, 45SD Inspection & Replacement of the Impeller / Collector Belts The impeller / collector belts are also located under the belt guard between the engine and impeller. Follow the procedure below to inspect or replace the belts. Always replace these belts as a set. Remove key, remove spark plug cable from spark plug and ground to the engine. 1. Loosen the two fasteners on either side of the belt cover. The cover will lift up and away from the snow blower during removal.
Service Adjustments Adjusting Discharge Deflector The discharge chute is preset at the factory, but may require adjustment over time or during maintenance. For adjustments, follow the procedure below: 1. Loosen the two nuts at the chute cable mount on the discharge chute. 2. To make the chute open more, adjust nuts so the cable end moves closer to the discharge deflector (upward). 3. To make the chute close more, adjust nuts so the cable end moves further from the discharge deflector (downward).
Service Adjustments 30SD, 36SD, 45SD Transmission System Adjustment If the friction wheel is changed or the snow blower requires more force to the ground to push snow, follow the procedure below to setup the transmission system. Remove key, remove spark plug cable from spark plug and ground to the engine. Pull 1. Inspect the transmission engagement handle. The handle should have approximately 60 degrees of travel to ensure the correct transmission tension can be applied.
Storage Instructions 30SD, 36SD, 45SD Short Term Storage Let engine cool before storing and do not store near flame, high heat, and possible ignitions from sparks. Do not drain fuel indoors or near a flame. Always park machine on level ground. Always clean off all flammable material as well as grime and dirt before storage. Store the machine in a clean and dry environment. Wash with mild detergent and water only.
Troubleshooting 30SD, 36SD, 45SD Problem Possible Causes Solution Engine will not start 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Fuel is leaking from the engine. 1. Primer bulb was pressed too many times.
Troubleshooting 30SD, 36SD, 45SD Problem Possible Causes Solution Snow blower will not move forward or reverse 1. Transmission cable out of adjustment (too loose) or damaged. 2. Friction wheel rubber worn 1. Readjust transmission cable If damaged, replace and readjust (page 27) 2. Replace friction wheel assembly (page 26) 1. Transmission handle is pressed 1. Release transmission handle Cannot move snow into the engaged position blower when the engine is 2. Transmission cable out of off 2.
Parts Diagram 30SD, 36SD, 45SD 30SD 30S 30SDS C o lle c to r A ss e m b ly D ia g ra m K e y - Y e a r M o d e l 201 2/13 Ite m # G X i P a rt Num ber 1 B00612 2 3 4 B00812 B01010 B01412 5 B01512 6 B02410 7 B03712 8 B04812 9 B05112 10 B06511 11 B06811 12 B06912 13 B07011 14 B10912 15 16 17 18 19 B08211 B09511 B08911 B08112 B06711 D e s c rip tio n Discharge chute assem bly, SS black, w ith labels, hand guard, hand guard spring, deflector, deflector seal, plastic rotation ring,
30SD, 36SD, 45SD 36SD 336SD 6 S S C o lle c to r A s s e m b ly D ia g ra m K e y - Y e a r M o d e l 2 0 1 2 /1 3 Ite m # G X i P a rt Num ber 1 B00612 2 3 4 B00812 B01010 B01412 5 B01512 6 B02410 7 B03712 8 B04812 9 B05112 10 B06511 11 B06811 12 B06912 13 B07011 14 B07212 15 16 17 18 19 B08211 B08311 B08911 B08112 B06711 D e s c rip tio n D ischarge chute assem bly, SS black, w ith labels, hand guard, hand guard spring, deflecto r, deflecto r seal, plastic ro tatio n ring, ch
30SD, 36SD, 45SD 45SD 445SD 5 S S C o lle c to r A s s e m b ly D ia g ra m K e y - Y e a r M o d e l 2 0 1 2 /1 3 Ite m # G X i P a rt Num ber 1 B00612 2 3 4 B00812 B01010 B01412 5 B01512 6 B02410 7 B03712 8 B04812 9 B05112 10 B06511 11 B06811 12 B06912 13 B07011 14 B11012 15 16 17 18 19 B08211 B08411 B08911 B08112 B06711 D e s c rip tio n D ischarge chute assem bly, SS black, w ith labels, hand guard, hand guard spring, deflecto r, deflecto r seal, plastic ro tatio n ring, ch
Parts Diagram 30SD, 36SD, 45SD 30SD, 36SD, 45SD Chassis Assembly Reference Item# 30, 36, 45 SSCollector Assembly DiagramKey - Year Model 2012/13 30,36,45SD GXi Part Description Number 1 2 3 B00112 B01110 B01312 4 B01910 5 B02010 6 B02212 7 8 B02510 B02610 9 B02712 10 B09112 11 B09212 12 B11312 13 B03512 14 B03811 15 B03911 16 B04412 17 B04511 Item# Snowtireandrim, SB, SS, includesshoulder bolt andlockingnut Transmissionbelt, timingbelt, SB, SS Belt guard, SB, SS, plastic, t
30SD, 36SD, 45SD To order replacement parts, visit our web-site at www.serviceandwarrantyonline.com Or dial Toll Free 1-800-393-0668 Monday-Friday 8AM-5PM OEM Replacement Parts Engine Parts GXi Part Number E10211 B01712 B09611 Description Fuel Primer Bulb Kit: Includes primer bulb assembly, fuel line, and 2 clamps. Models: 30SB, 30SD, 36SB, 36SD, 45SB, 45SD Fuel Tank with gas cap, fuel valve, fuel line, and clamps for 420cc Snow Blower Engine.
Limited Warranty & Service Products Covered by this Warranty Engine Transmission Snow blower All Steel Gear Case 30SD, 36SD, 45SD Length of Warranty: *(from the date of original retail purchase) Commercial Rental Non-commercial/ Non-rental 24 Months Limited 24 Months Limited 24 Months Limited 60 Months Limited 90 Days Limited 90 Days Limited 90 Days Limited 12 Months Limited 90 Days Limited 90 Days Limited 90 Days Limited 12 Months Limited *LENGTH OF WARRANTY: Batteries supplied with applicable produc
