Instruction manual for spiral mixer mod. CPM80-200 INSTRUCTION MANUAL Dekeghel sa rue de Tubize 8 DEKEGHEL 1460 Ittre Belgium info@dekeghel.com Tel +32 (0)67 64 63 16 www.dekeghel.
Instruction manual for spiral mixer mod.
Instruction manual for spiral mixer mod.
Instruction manual for spiral mixer mod. CPM80-200 General information Cap. 1 1.1 Documentation supplied • • • 1.2 Other documentation Wiring diagrams This manual • • • • 1.3 Instruction manual ( this booklet ) Spare parts catalogue ADRESSEES Carrier Installer End user Maintenance engineer Information property rights This manual contains copyright information. All rights are reserved. No part of this manual can be reproduced or photocopied without prior written permission of the manufacturer.
Instruction manual for spiral mixer mod. CPM80-200 1.4 Conventions LINGUISTIC CONVENTIONS • On the left, on the right : When speaking of such, we refer to the operator’s position when facing the control panel.
Instruction manual for spiral mixer mod. CPM80-200 1.5 Manufacturer identification details 1.6 Machine identification details Type: AUTOMATIC SPIRAL MIXER MOD. CPM 80-200 Fig. 1.
Instruction manual for spiral mixer mod. CPM80-200 1.7 EC declaration of conformity “ CE” See Enclosure 1 EC declaration of conformity “CE” 1.8 Warranty GENERAL CONDITIONS • This machine ( indicatine the appropriate serial number ) is guaranteed for 12 months. This guarantee is, however, subject to the claim being made by means of a registered letter, within 8 days after the discovery of the faults or defects providing that confirmation and acknowledgement is obtained prior from the manufacturer.
Instruction manual for spiral mixer mod. CPM80-200 REQUEST FOR SPARE PARTS When requesting spare parts please state the following information : • Type of machine • No. Of production order marked on the label. • Year of production. • Reference number of the required part which can be found on the correspondent drawing. 1.
Instruction manual for spiral mixer mod. CPM80-200 1.10 Description of the machine INTENDED USE: INTENDED OPERATIONS The machine has been built and designed for cake and bread mixing to obtain shorter working times. The working cycle can be manual or automatic with two speeds and a premixing cycle, all with timer. CONDITIONS OF USE INTENDED The machine has been designed and built to operate in a closed environment, protected from atmospheric agents.
Instruction manual for spiral mixer mod. CPM80-200 Fig. 1.
Instruction manual for spiral mixer mod. CPM80-200 Chapter2 Safety information 2.1 Safety criteria During the design and construction of this machine the manufacturer has adopted the criteria and devices needed to satisfy the essential safety requirements imposed by the Machinery Safety Directive 89/392/EEC and subsequent amendments, by the Low Voltage Directive73/23/EEC and subsequent amendments and by the Electromagnetic Compatibility Directive 89/336/EEC and subsequent amendments.
Instruction manual for spiral mixer mod. CPM80-200 2.2 Qualification of personnel STAGE Transport Installation Programming and setting up Operation Maintenance Scrapping QUALIFICATION OF THE OPERATOR IN CHARGE Qualified carrier informed of : Charter 2 Safety information 4.3 Transport on pag.
Instruction manual for spiral mixer mod. CPM80-200 2.3 Safeguards DEFINITION Safeguards are all safety measures which involve the application of specific technical mechanisms ( guards, safety devices ) to protect people from dangers which cannot be made sufficiently harmless through design. FIXED AND MOVEABLE GUARDS • • • All power transmission components are shielded by screw fastened guards 1 in compliance with the EN 593 standard.
Instruction manual for spiral mixer mod. CPM80-200 PASSIVE SAFETY DEVICES DEFINITION The passive safety devices are those devices or safeguarding tecniques which eliminate or reduce potential hazards for the operator without the operator having to actively intervene. LIMIT SWITCH DEVICES The machine is equipped with the following limit switch microswitches • The microswitch SQ1 acts by stopping the machine during operation if the safety grill is lifted 2 Fig. 2.1 Fig. 2.
Instruction manual for spiral mixer mod. CPM80-200 ACTIVE SAFETY DEVICES DEFINITION Active safety devices are those devices or safeguarding techniques which eliminate or reduce potential hazards and which require active and conscious intervention by the operator in order to activate their accident prevention action. EMERGENCY STOP The machine is equipped with an emergency button SB1 located on the main control panel of the machine and allows the operator to stop the machine in case of emergency. SB1 Fig.
Instruction manual for spiral mixer mod. CPM80-200 2.4 Hazardous areas and residual risks DEFINITION: A hazardous area is any area inside or near the machine which can could constitute a risk for the health and safety of an exposed person. This manual indicates all the procedures during which residual risks for the operator are present. The residual risks can be eliminated by carefully following the procedures indicated in this manual and by using the recommended personal safety equipment.
Instruction manual for spiral mixer mod. CPM80-200 Cap3 Machine Specifications 3.1 Technical specifications Modello Model Capacità Impasto Dough Capacity Kg. Capacità farina Flour capacity Kg. Motore Spirale Spiral motor Motore vasca Bowl motor kW CPM 80 80 55 2.6 – 4.8 CPM 100 100 65 2.6 – 4.8 CPM 120 120 87 2.6 – 4.8 CPM 160 160 100 7.5 – 10 CPM 200 200 125 7.5 – 10 N.B: Same characteristics for the model “CPM el” Dimensioni Dimensions Peso Weig ht A B C kW cm. cm. cm. Kg. 0.66 0.
Instruction manual for spiral mixer mod. CPM80-200 Capitolo 4 4.1 Installation Hazardous areas and residua risks during installation Protective gloves must be worn Protective footwear must be worn. Protective overalls must be worn Handling area of packed or unpacked machines The following risks are present here : • Impact hazard for operator • Crushing hazard The above PSE must be used by the operator.
Instruction manual for spiral mixer mod. CPM80-200 4.3 Transport The instructions given in this section must be carefully followed when transporting the machine. This operation may include the following situations : • • • Storage of the machine Initial installation of the machine Re-location of the machine.
Instruction manual for spiral mixer mod. CPM80-200 Fig. 4.1: Lifting with ropes Fig. 4.2: Lifting with pallet ATTENTION: If the machine has been damaged durino transport, inform the manufacturer immediately. The manufacturer should also be informed if there are differences be tween the “ packing list “ and the goods that were actually delivered. The machine and its equipment should be protected from external atmospheric agents.
Instruction manual for spiral mixer mod. CPM80-200 4.4 Preliminary operations CHECK IF THE MACHINE HAS BEEN DAMAGED DURING TRANSPORT Check the condition of the machine taking a close look at the outside and the inside. Any deformation of the visible parts indicates that the machine has been hit by something during transport. This could lead to malfunctioning. Check the tightening of screws, bolts and fittings.
Instruction manual for spiral mixer mod. CPM80-200 Lighting Adequate lighting is necessary to carry out both normal operation and servicing of the machine in a safe way. The machine has no built-in lighting system. A well lit environment prevents hazards due to shadowed areas. Acceptable environmental conditions for the installation site : • • 4.6 Temperature : from 5°C to +40°C with the average temperature not exceeding 35°C over a period of 24 hours.
Instruction manual for spiral mixer mod. CPM80-200 Checking the safety devices: Before starting the machine, the safety devices should be checked according to the following procedure: SB1 • Correct operation of the emergency stop button ( fig. 2.3, pag. 15 ); while the machine is working, press the emergency button : the machine should stop immediately. • Correct operation of the safety limit switches SQ1 (fig.2.2, pag.14); while the machine is working lift the protection grid 2 (fig. 2.1 a pag.13).
Instruction manual for spiral mixer mod. CPM80-200 Cap 5 5.1 Operator interface Controls Model CPM Fig. 5.1: Control panel CPM POSITION DESCRIPTION FUNCTION 1 Instant button Jogs the bowl to help the dough extraction. 2 Two position selector 3 Three position selector Timer When turned to the left : the manual operation cycle is enabled. When turned to the right : the automatic operation cycle is enabled.
Instruction manual for spiral mixer mod. CPM80-200 Model CPMel Fig.5.
Instruction manual for spiral mixer mod. CPM80-200 Machine operation Chapter 6 6.1 Qualifications of the operator The machine should be used only by trained, qualified and authorised personnel who have read and understood the information contained in this manual.
Instruction manual for spiral mixer mod. CPM80-200 AUTOMATIC MODE • Position the selector • Decide the bowl rotation direction with the selector • Select the desired time of the 1st speed on the timer • Select the desired time of the 2nd speed on the timer • Press the button 5 to put in function the 1st speed, when the selected time has passed the machine will pass to 2nd speed automatically.
Instruction manual for spiral mixer mod. CPM80-200 6.3 Spiral mixer model CPMel The CPMEL model can control the machine functions through programmable settings. It can also control the Water Doser and the Thermic probe according to the settings programmed by the user. When reading this paragraph, refer to picture 5.2 on pag.24 • Connect the feeling cable to the electric connection and turn the main on-off switch to position “I”. • Be sure the emergency button is not pressed.
Instruction manual for spiral mixer mod. CPM80-200 • 6.3.4 For every extra dosing of the same quantity, it is sufficient to press button , the doser is equipped with memory. Even in case of loss of power during the 3 working period, the memory will not be lost and it is sufficient to press button to complete the dosing. SPIRAL MIXER, INSTRUCTIONS FOR USE AUTOMATIC CYCLE To enter in the automatic function mode , press button, display the program number appears.
Instruction manual for spiral mixer mod. CPM80-200 NOTE: • • • • The phase 1 starts with a delay in relation to the water dosing. The 3 phases are carried out in sequence with a fixed 3 second delay between the first and second phase in order to obtain the complete stop of the bowl before the inversion.
Instruction manual for spiral mixer mod. CPM80-200 6.3.5 TEMPERATURE PROBE The display 2 normally indicates the entry temperature of the water. Pressing the button , the word “TEMP” flashes on the display 1 ; while the temperature indication measured by the thermic probe is indicated on the display 2 .
Instruction manual for spiral mixer mod. CPM80-200 Chapter 7 Maintenance DANGER : Riscks of electric shocks and sudden movements of the machine during maintenance. Isolate the machine from electric and hydraulic means. 7.1 Ordinary maintenance For ordinary maintenance we intend all the operations that can be done by the operator. We intend daily cleaning of the machine, periodic inspections in order to avoid future inconveniences enabling the operator to use the machine securely.
Instruction manual for spiral mixer mod. CPM80-200 PART TO BE CLEANED HOW AND WHAT TO USE Stainless steel Use hot water and a neutral degreaser for food. Painted steel Use hot water and a neutral degreaser for food. Control panel To clean the panel use a cloth dampened with water and neutral soap ; for more resistant dirt use turpentine. Electric parts For all electric parts use a vacuum cleaner. FREQUENCY : FREQUENCY PART TO BE CLEANED Weekly Control panel. Monthly Motors.
Instruction manual for spiral mixer mod. CPM80-200 7.3 Procedure for head belt tensioning If the belt tension needs to be regulated, proceed as follows : • Remove the head cover 1 • Loosen the four screws that sustain the motor without unscrewing them completely. • Restore the correct belt tension with the screw 2 ; retighten all the screws previously loosened. 1 2 Dekeghel sa rue de Tubize 8 DEKEGHEL 1460 Ittre Belgium info@dekeghel.com Tel +32 (0)67 64 63 16 www.dekeghel.
