TM CD-7GL-30, CD-7GV-11 INSTALLATION & OPERATIONS MANUAL DEL OZONE · SAN LUIS OBISPO, CA 93401 · USA · 800-676-1335 · Fax: 805-541-8459 4-1513-01 Rev.
TABLE OF CONTENTS SECTION 1 SECTION 4 General Information Replacement Parts & Order Info 1A. Description ...........................................................1 1B. Specifications .......................................................1 4A. Ordering Information ............................................4 4B. Standard Replacement Parts List ........................4 SECTION 2 Warranty ..................................................................5 Operation Appendix 2A.
DEL Clean Ozone Laundry Systems Installation & Operations Manual SECTION 1 SECTION 2 General Information Operation 1A. Description 2A. Initial System Start-Up The DEL Clean™ Ozone Laundry System described in this manual is designed to provide the benefits of ozonated water in an environmentally safe and effective manner. DEL Clean™ generators are National Sanitation Foundation (NSF) listed. The high quality, specially engineered components ensure efficient ozone output and reliable performance. 1.
DEL Clean Ozone Laundry Systems Installation & Operations Manual 7. Ventilation Fan: Provides fresh air and removes heat from the internal components. 8. Intake Screens: Easily removable screens keep debris from entering the enclosure. See figure 3. 9. Time Delay Relay: Provides delayed signal to shut down the Compressor/Oxygen system after extended loss of vacuum. The potentiometer on the relay adjusts delay from 1/2 minute to 10 minutes. 10.
DEL Clean Ozone Laundry Systems Installation & Operations Manual 15.6 DOOR SWITCH INDICATOR LIGHTS OXYGEN CHECK VALVE ( FLOW) FAN FLOWMETER AUXILLARY FUSE (CD-7GV ONLY) OXYGEN CONCENTRATOR PRESSURE SWITCH VACUUM SWITCH (CD-7GL-30) OR HIGH SENSITIVITY PRESSURE SWITCH (CD-7GV-11) DOOR LATCH HV POWER SUPPLY OZONE CELL ASSEMBLY AIR FILTER OZONE ACTUATION PORT 27.
DEL Clean Ozone Laundry Systems Installation & Operations Manual 3D. Contact Information: For Technical assistance: Call: (800) 676-1335 x213 E-mail: service@delozone.com Or visit or web site: www.delozonelaundry.com SECTION 4 Replacement Parts and Order Information 4A. Ordering information: For replacement parts call DEL at 1-800-676-1335 x213 Be prepared with the following information: -Customer Name -Customer Address -DEL Model # -DEL Serial Number -Date Purchased -Proof of Purchase 4B.
DEL Clean Ozone Laundry Systems Installation & Operations Manual DEL OZONE COMMERCIAL PRODUCT LIMITED TWO YEAR WARRANTY The limited warranty set forth below applies to products manufactured by DEL OZONE – 3580 Sueldo Street, San Luis Obispo, California 93401, and sold by DEL OZONE or its authorized dealers. This limited warranty is given only to the first retail purchaser of such products and is not transferable to any subsequent owners or purchasers of such products.
DEL Clean Ozone Laundry Systems Installation & Operations Manual APPENDIX “A” VENTURI INSTALLATION INSTRUCTIONS - CD-7GL-30 6
DEL Clean Ozone Laundry Systems Installation & Operations Manual A1.1.1.2. Refer to Figure 5. Mark the locations for the four mounting bolts and install anchors appropriate for the mounting surface. A1.1.1.3. Install the four mounting bolts through the Wall Mounting Brackets and into the anchors. A1.1.2. Floor Mounting (optional) The enclosure can be floor mounted to a solid, flat surface using the optional Floor Mounting Kit Part Number 9-5004. A1.
DEL Clean Ozone Laundry Systems Installation & Operations Manual A2. Plumbing MPT-to-compression fitting (contained in parts bag) onto check valve. Insert one end of ozone tubing into the fitting, hold the tubing in place and tighten the fitting. Note: use a back-up wrench when tightening all fittings. A2.2.2. The injector assembly is also equipped with a Compression fitting. Connect the other end of ozone tubing to the injector suction port as described in step 1. See Figure 6.
DEL Clean Ozone Laundry Systems Installation & Operations Manual APPENDIX “B” PRESSURE INSTALLATION INSTRUCTIONS - CD-7G-11 9
DEL Clean Ozone Laundry Systems Installation & Operations Manual B1. Location B2.2. Floor Mounting (optional) B2.2.1. The enclosure can be floor mounted to a solid, flat surface using the optional Floor Mounting Kit Part Number 9-5004. The Ozone Generator is designed for wall mounting. See figure 7. Mount generator in a clean, protected area, either indoors or outdoors. It can also be mounted to the floor or deck with optional feet. Locate generator out of reach of sprinklers or drainage spouts.
DEL Clean Ozone Laundry Systems Installation & Operations Manual B4. Plumbing B4.2.4. Wrap Teflon tape around the male threads of the compression fitting. Then, screw the compression fitting into the stainless steel adapter. Note: Use a backup wrench when tightening fitting. B4.3. Ozone Gas Line B4.3.1. Install the ozone check valve (contained in parts bag) into the ozone output fitting on the generator. Apply Teflon tape, Mil T-27730A or equivalent, to threads. Flow direction is away from the generator.
DEL Clean Ozone Laundry Systems Installation & Operations Manual Ozone External Trigger Line Cold Water In Pressure switch Cold Fill Valve Hot Water In Hot Fill Valve CHECK VALVE INSTALLATION Ozone Supply Line Figure 9: Ozone Installation Line Drawing - Pressure WARNING: The ozone gas supply line must have a back flow prevention device (such as a check valve) installed between the ozone generator cabinet and the point of injection to prevent water from backing up into the generator system.
DEL Clean Ozone Laundry Systems Installation & Operations Manual B5. Ozone External Trigger Line B6. Ozone gas destruct B5.1. Locate the pressure line inside the washer/ extractor electrical area. See Figure 10 (left top) B5.2. Cut pressure line and install the tee provided. See Figure 10 (left bottom) B5.3. Connect the 3/16”I.D. tubing from the tee to the Ozone External Trigger Line port on the side of the ozone generator. B5.3.1.
DEL Clean Ozone Laundry Systems Installation & Operations Manual APPENDIX “C” SAFETY 14
DEL Clean Ozone Laundry Systems Installation & Operations Manual HEALTH HAZARDS OF OZONE FIRST AID Detection Levels General Ozone can be detected in air by its distinctive odor at concentrations of about 0.02 ppm. Although each nose varies, olfactory fatigue occurs quickly. As a result, DO NOT RELY ON ODOR AS A WARNING OF HIGH OZONE CONCENTRATIONS. First Action 1. If exposure to ozone causes headache or shortness of breath, immediately remove the patient to a fresh air environment. Second Action 1.
DEL Clean Ozone Laundry Systems Installation & Operations Manual OZONE Material Safety Data Sheet SECTION I: MATERIAL IDENTIFICATION IDENTITY: OZONE (Gaseous) FORMULA: O3 ISSUED: February, 1992 REVISED: March, 2009 Description (origin/uses): Occurs in atmosphere from UV light action on oxygen at high altitude. Commercially obtained by passing air between electrodes carrying a high voltage alternating current. Also found as a by-product in welding areas, high voltage equipment, or UV radiation.
DEL Clean Ozone Laundry Systems Installation & Operations Manual SECTION VI: HEALTH HAZARD DATA Carcinogenicity: Ozone is not listed as a carcinogen by the NTP, IARC, or OSHA. Primary Entry: Inhalation Target Organs: Respiratory system, eyes, blood. Summary of Risks: There is no true threshold limit and so no exposure (regardless of how small) is theoretically without effect from ozone’s strong oxidative ability.
