Service manual

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Dell 5330dn

Service Manual

31 Aug 2008

Summary of content (204 pages)

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Dell 5330dn Service Manual 31 Aug 2008
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Information in this document is subject to change without notice. 2008 Dell Inc. All rights reserved. Reproduction in any manner whatsoever without the written permission of Dell Inc.is strictly forbidden. Trademarks used in this text: Dell and the DELL logo are trademarks of Dell Inc. Other trademarks and trade names may be used in this document to refer to the entities claiming the marks and names of their products. Dell Inc.
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Contents 1. Precautions 1.1 Safety Warning •••••••••••••••••••••••••••••••••••••••••••••••••••••••1-1 1.2 Caution for safety ••••••••••••••••••••••••••••••••••••••••••••••••••••1-2 1.2.1 Toxic material ••••••••••••••••••••••••••••••••••••••••••••••••••••1-2 1.2.2 Electric Shock and Fire Safety Precautions •••••••••••••••1-2 1.2.3 Handling Precautions ••••••••••••••••••••••••••••••••••••••••••1-3 1.2.4 Assembly / Disassembly Precautions ••••••••••••••••••••••1-3 1.2.
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Continued 4.1.1 Tech mode •••••••••••••••••••••••••••••••••••••••••••••••••••••••4-1 4.1.2 Paper Path •••••••••••••••••••••••••••••••••••••••••••••••••••••••4-3 4.1.3 Printing a reports ••••••••••••••••••••••••••••••••••••••••••••• 4-10 4.1.4 Periodic Defective Image ••••••••••••••••••••••••••••••••••• 4-11 4.1.5 Clearing LCD Error Messages ••••••••••••••••••••••••••••• 4-12 4.2 Troubleshooting •••••••••••••••••••••••••••••••••••••••••••••••••••• 4-15 4.2.
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Continued 5.19 5.20 5.21 5.22 5.23 5.24 5.25 5.26 5.27 5.28 5.29 5.30 5.31 5.32 5.33 5.34 6.
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Continued 7.5.3 Installing USB Font Card•••••••••••••••••••••••••••••••••••••••7-9 7.5.4 Installing Optional Tray •••••••••••••••••••••••••••••••••••••••••7-8 7.5.5 Installing High Capacity Feeder •••••••••••••••••••••••••••• 7-13 7.5.6 Using the Hard Disk••••••••••••••••••••••••••••••••••••••••••• 7-16 7.5.
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Precautions 1. Precautions In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely. 1.1 Safety Warning (1) Only to be serviced by appropriately qualiﬁed service engineers. High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitably trained and qualiﬁed service engineer.
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Precautions 1.2 Caution for safety 1.2.1 Toxic material This product contains toxic materials that could cause illness if ingested. (1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact with the skin should be avoided, wash any splashes from eyes or skin immediately and contact your doctor. If the liquid gets into the mouth or is swallowed see a doctor immediately. (2) Please keep Drum cartridge and Toner Cartridge away from children.
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Precautions 1.2.3 Handling Precautions The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer (1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall. (2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your ﬁngers, hair or clothing in any of these rotating devices.
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Precautions 1.2.5 Disregarding this warning may cause bodily injury (1) Be careful with the high temperature part. The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cool down before disassembly. (2) Do not put ﬁnger or hair into the rotating parts. When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor, fan, etc.). If do, you can get harm. (3) When you move the printer. This printer weighs 19.3kg (42.
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Precautions 1.3 ESD Precautions Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called “Electrostatically Sensitive (ES) Devices” or ESDs. Examples of typical ESDs are: integrated circuits, some ﬁeld effect transistors, and semiconductor “chip” components. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.
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Product spec and feature 2. Product spec and feature 2.1 Product Speciﬁcations 2.1.1 Product Overview Concept Target Feature Low CPP & High Performance LBP for networked Environment • Mid to High Workgroup (20 ~ 50 People) • AMPV 3000sh. & Max. Duty 250K Target • Up to 50ppm/Ltr. • 1200 x 1200 dpi Resolution • 500Mhz Processor • 256MB(Max. 768MB) • 500sh. CST(Max.3240sh) • 10K / 20K Toner Capacity • Duplex Built-in • Optional 80GB HDD • Various Paper Handling Option - 500sh.
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Product spec and feature 2.1.2.2 Controller & S/W Item DellTM 5330dn Processor 500MHz Memory Std. 256MB Max. 768MB * Using 2-slot Dimm * One for a Basic slot: 256MB, Another for an Optional slot: 512M Printer Languages - PostScript3, PCL5e/PCL6, IBM ProPrinter, EPSON, PDF Direct V1.4 (only HDD installed) Fonts - * 93 scalable, 9 bitmap, 136 PostScript3 fonts * OCR-A, OCR-B Fonts Driver Default Driver PCL6 : Win NT4.
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Product spec and feature DellTM 5330dn Item Interface Serial - N/A Parallel - IEEE 1284 USB - Hi-Speed USB 2.0 USB Host - Hi-Speed USB 2.0(2 Port) Wired Network - Ethernet 10/100/1000 Base TX (Internal) Wireless Network - 802.11 b/g Wireless LAN (Internal) LCD - 4-line Graphic LCD LED - 1 LED Key - 8 Key User Interface 2.1.2.3 Paper Handling DellTM 5330dn Item Standard Capacity - 520-sheet Cassette Tray, 100-sheet Multi Purpose Tray @ 75gsm(20lb) Max.
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Product spec and feature DellTM 5330dn Item Sensing - Paper empty sensor, Paper Size Sensor Optional Cassette Tray Optional Capacity - 520 sheets @ 75g/້(20lb) Media sizes - A4, A5, Letter, Legal, Executive, Folio, B5 Media types - Plain Paper Media weight - • Plain Paper 60~105gsm (16~28lb) • Supported Thick Paper 105~120gsm Sensing - Paper empty sensor, Paper Size Sensor HCF Optional Capacity - 2100 sheets @ 75g/້(20lb) Media sizes - A4, Letter, Folio, Legal Media types - P
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Product spec and feature 2.1.2.4 Consumables DellTM 5330dn Item Developer Black Standard: Average Cartridge Yield 10K standard pages. High Yield: Average cartridge Yield 20K standard pages. Declared cartridge yield in accordance with ISO/IEC 19752. Key Encrypted CRUM Life detect Toner remaining volume would be traced via software 2.1.2.5 Reliability & Service DellTM 5330dn Item Printing Volume (SET AMPV) - 6,000 sheets / month Max.
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Product spec and feature 2.1.2.7 Packing & Accessory DellTM 5330dn Item In-Box - • Dell Review and Fixed Driver Install CD-ROM Power Cable Quick Install Guide Warranty Registration Card User's Manual (PDF File) 10K Initial Print Cartridge USB Cable (Option) IEEE 1284 Cable(Option) 2.1.2.
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Product spec and feature 2.1.2.9 Others DellTM 5330dn Item Performance Speed Be equal or better than LX T644 Resolution Be equal or better than LX T644 Service Service Item & Period 1. Transfer Roller 2. Fuser Unit 3. Pick-up Roller 4. Cassette Unit **Service Kit - • Maintenance Kit 1. Roller Transfer : 150K pages 2. Unit Roller Idle : 150K pages 3. Unit Pick-up : 150K pages 4. Unit Holder Pad : 150K pages Power Certiﬁcation Environmental Certiﬁcations Class B Germany Blue Angel, PTS(BAM) U.
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Product spec and feature 2.2 System Overview This chapter describes the functions and operating principles of the main components. 2.2.1 Printer Components 2.2.1.
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Product spec and feature 2.2.1.
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Product spec and feature 2.2.1.3 OPE Panel display navigation zone command zone Button: Discription: 4-way Scroll, increasing or decreasing values. Confirms the selection on the screen. Stop an operation at any time. Sends you back to the upper menu level. Enter Menu mode and scroll through the available menus.
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Product spec and feature 2.2.1.3.1 Dell 5330dn Mono Laser Printer Menu Function 1.Paper Setup 2.Reports 3.Settings Paper Size/Type Custom Setup Default Source Tray Behavior Bin Setup Menu Map Configuration Demo page Nerwork Settings Job History Job Meter PCL Font list PS3 Font list Error History Setup Quality Finishing Form Menu Select Form Factory Defaults 6.Maintenance 5.Wireless 4.
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Product spec and feature ■ Menu Map (User Mode) Ist level Paper Setup 2nd Level Paper Size/Type 3rd level MPF 4th level Size Type Tray Size Type Custom Setup Units MPF TRAY Default Source Tray Behavior MP Feeder Tray Tray Linking Substitute Size Conﬁgure MPF Service Manual 2-12 5th level Letter √ Legal Oﬁcio Folio A4 ISO B5 JIS B5 Statement Executive A5 A6 Monarch Env. DL Env. C5 Env. C6 Env. No. 10 Env.
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Product spec and feature Paper Setup (continue..
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Product spec and feature Settings (continue..) Finishing (continue..
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Product spec and feature Wireless (continue..) Netware Activate Frame Type AppleTalk USB Parallel Port Wireless Activate View Name Enable√ Disable Enable√ Disable WLAN Settings On√ Off Auto√ 802.2 802.3 Ethernet II SNAP On√ Off Host Name Search List √ Custom Clear Settings Maintenance Clean Drum Clean Fuser Supplies Life Toner Low Alert Emulation Emulation Type Setup WLAN Default WLAN Signal Yes No√ Printing... Printing...
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Product spec and feature Emulation (continue..) Setup (continue..) PCL (continue..) Symbol (continue..) Point Size Courier Pitch PostScript Service Manual 2-16 Lines Print PS Error WINBALT SYMBOL WINGDING LEGAL ISO4 ISO6 ISO11 ISO15 ISO17 ISO21 ISO60 ISO69 PC775 PC1004 PC8 √ PC8DN PC850 PC852 PC8TK CYRILLC PCCYRIL 15Q 8H 0H GREEK Arabic8 WinArabic PC864 Farsi ISOArabic PC737 OCR-A OCR-B 4.00 4.25 4.50 … 12.00* 12.25 … 999.75 Regular √ Dark 0.44 0.45 … 10.00 √ … 99.
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Product spec and feature 1. Press Menu ( ). to ) to highlight the desired setting and press Select ( 2. Press Scroll ( 3. If the setting item has sub menus, repeat step 2. to to access the required value. 4. Press Scroll ( 5. Press Select ( ) to save the selection. 6 Press Cancel ( ) to return to Standby mode. ). 2.2.1.3.2 Printing a demo papge After setting up your printer, print a demo page to make sure that the printer is operating correctly. 1. Press Menu ( ). 2. Press Scroll ( to to 3.
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Product spec and feature 2.2.1.3.4 Power Save Mode The Power Save mode allows your printer to reduce power consumption when it is not in actual use. You can turn this mode on by selecting the length of time for which the printer waits after a job is printed before it switches to a reduced power state. 1. Press Menu ( ). 2. Press Scroll ( to ) to highlight Settings and press Select ( 3. Press Scroll ( to ) to highlight Setup and press Select ( 4.
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Product spec and feature 2.2.2 System Layout Dell 5330dn is consisted of the Engine parts and F/W, and said engine parts is consisted of the mechanical parts comprising Frame, Feeding, Developing, Driving, Transferring, Fusing, Cabinet and H/W comprising the main control board, power board, operation panel, PC Interface. - In Dell 5330dn, the main controller is consisted of ASIC(500MHz) parts, Memory parts, Engine Interface parts and it functions as Bus Control, I/O Handling, drivers & PC Interface by CPU.
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Product spec and feature 2.2.2.1 Feeding It is consists of a basic cassette, an MP tray for supplying different types of media : envelope, label special paper, duplex unit, and parts related to paper transferring. 1) Separation method Separate it from the friction pad mounted to the center of the cassette and apply retard roller that uses a spring clutch. A feed roller uses an electronic clutch to control driving power.
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Product spec and feature 2.2.2.2 Transfer It consists of a PTL (Pre-transfer Lamp) and a transfer roller. A PTL sheds light on an OPC drum, lowers an electric potential of an OPC drum’s surface, and improves the efﬁciency of the transfer. A transfer roller transfers toner on an OPC drum to the paper. Life span: Print over 150,000 sheets (In 16~27ଇ) 2.2.2.3 Driver Ass’y By driving the motor, the system takes power.
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Product spec and feature 2.2.2.6 Print Cartridge By using the electronic photo process, it creates a visual image. In the print cartridge, the OPC unit and the print cartridge unit are in a body.
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Product spec and feature 2.2.3 Engine H/W Speciﬁcations 2.2.3.1 Dell 5330dn (PCL) Main Board The Engine Board and the Controller Board are in one united board, and it is consisted of CPU part and print part in functional aspect. The CPU is functioned as the bus control, O/O handling, drivers, and PC interface. The main board sends the Current Image by Video data to the LSU and manages the conduct of Electro photo graphy for printing.
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Product spec and feature Paper Empty Sensing The Paper empty sensor (Photo Interruptor) on the engine board informs the state of paper to CPU whether it is empty or not with operation of the actuator. When cassette is empty, it detects the fact by reading the D0 Bit of CPU, and then informs the fact by selecting the second LED(yellow) among the panel LEDs.
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Product spec and feature 2.2.3.2 SMPS & HVPS board The SMPS supplies DC Power to the System. It takes 110V/220V and outputs the +5V, +24V to supply the power to the main board. The HVPS board creates the high voltage of THV/MHV/Supply/Dev and supplies it to the developer part for making best condition to display the image. The HVPS part takes the 24V and outputs the high voltage for THV/MHV/ BIAS, and the outputted high voltage is supplied to the toner, OPC cartridge, and transfer roller.
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Product spec and feature • Fuser Voltage □ Input Voltage : 24 V DC ± 15% □ Output Voltage : 0V ~ 1KV DC ± 3% □ Output Voltage Rising Time : 50 ms Max □ Output Voltage Falling Time : 50 ms Max □ Output Loading range : 10 MΩ ~ 100 MΩ □ Output Control Signal(Fuser PWM) : CPU is HV output when PWM is Low 2) SMPS (Switching Mode Power Supply) It is the power source of entire system. It is assembled by an independent module, so it is possible to use for common use. It is mounted at the bottom of the set.
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Product spec and feature • Length of Power Cord : 1830±50mm • Power Switch : Use • Feature □ Insulating Resistance : 100໱ or more (at DC 500V) □ Insulating revisiting pressure : Must be no problem within 1 min. (at 1500Vac,10mA) □ Leaking Current : under 0.
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Product spec and feature 2.2.4 Engine F/W 1) Feeding If feeding from a cassette, the drive of the pickup roller is controlled by controlling the solenoid. The on/off of the solenoid is controlled by controlling the general output port or the external output port. If feeding from a manual feeder, decide to insert the paper according to the operation of the manual sensor, and by driving the main motor, insert the paper in front of the feed sensor. While paper moves, occurrence of Jam is judged as below.
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Product spec and feature 3) Transfer The charging voltage, developing voltage and the transfer voltage are controlled by PWM (Pulse Width Modulation). The each output voltage is changeable due to the PWM duty. The transfer voltage admitted when the paper passes the transfer roller is decided by environment recognition.
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Disassembly and Reassembly 3. Disassembly and Reassembly 3.1 General Precautions on Disassembly When you disassemble and reassemble components, you must use extreme caution. The close proximity of cables to moving parts makes proper routing a must. If components are removed, any cables disturbed by the procedure must be restored as close as possible to their original positions. Before removing any component from the machine, note the cable routing that will be affected.
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Disassembly and Reassembly 3.2 General Disassembly ■ The description of disassembly in this chapter is listed according to the disassembly procedures. When replacing some parts, consult the disassembly map on next page.
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Disassembly and Reassembly ■ Disassembly Map Cassette Toner Cartridge Transfer roller Pick up roller No.1 No.2 No.3 No.4 Duplex Unit Rear Cover Fuser unit Side Cover No.5 No.6 No.7~8 No.9~11 Top Cover MP unit LSU unit HVPS board No.12~16 No.17~19 No.20~22 No.24 FAN Main Board Deve/Main Motor Assy SMPS board No.25 No.26~27 Service Manual No.28~29 3-3 No.
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Disassembly and Reassembly 1. Remove the Cassette Unit Cassette Unit 2. Open the Cover-Open and remove the Toner cartridge. Toner Cartridge 3. Remove the CAP-TR at left side of the Transfer roller. And remove the Transfer roller.
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Disassembly and Reassembly 4. Remove the Pick_up roller. Pick_up roller 5. Remove the DUPLEX unit. Duplex Unit 6. Open the COVER-REAR. Remove the COVER-REAR after remove the PMO-Stripe.
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Disassembly and Reassembly 7. Pull the Locker of the Fuser unit to the direction of arrow. 1 2 8. Take out the Fuser unit. Note If replacing the sub item of the Fuser unit, Consult the Exploded view.
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Disassembly and Reassembly 9. To remove the COVER-SIDE (left/right), remove the 4 screws on rear side. 10. Remove the COVER-SIDE LEFT. 11. Remove the COVER-SIDE RIGHT.
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Disassembly and Reassembly 7R UHPRYH WKH &29(5 723 ¿UVW UHPRYH the 2 screws. 13. Open the COVER-TOP and unfasten the 2 screws. 14. Remove the 5 screws securing Controller shield Ass’y. And remove the COVER-SHIELD.
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Disassembly and Reassembly 15. Unplug the harness from the Main board. 16. Pull the two hooks in both side and disassemble the Cover-Top. Note When removing the COVER-TOP, be careful not to break the 5 hinges.
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Disassembly and Reassembly 17. To remove the MP-Unit, open the COVER-MP. And dislodge the Cover-MP from Arm-MP(L/R). Plate-Guide_Support COVER 0P 18. Remove the Arm-MP (L/R). 19. Remove the Spring and disassemble the Plate-Guide_Support.
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Disassembly and Reassembly ଖGGIf necessary, remove the Pick_up roller MP. (Life span: 150K) Pick_up roller MP 20. To remove the LSU-Unit, remove the COVER-Frame Exit. COVER-Frame Exit 21. Remove the 3 screws.
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Disassembly and Reassembly 22. Unplug the harness from the Main board. Remove the LSU unit. 23. Remove the FPCPS(fuser press control power) board after remove the 3 screws. 24. Remove the HVPS board after remove the 8 screws and all harness.
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Disassembly and Reassembly 25. Remove the 3 screws. And remove the Main Fan & SMPS Fan (DC-Fan). DC-Fan Main DC-Fan SMPS 26. To remove the Main board, remove the 4 screws and all harness from Engine-Shield. 27. Remove the 2 screw securing the Champ connector. And remove the Main board.
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Disassembly and Reassembly 28. Remove the DEVE motor Ass’y after remove the 4 screws. 29. Remove the clutch after remove the E-ring E-ring 30. Remove the Main motor Ass’y after remove the 5 screws.
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Disassembly and Reassembly 31. To remove SMPS board, turn upside and down the set. Remove the bar-cross bottom after remove the 2 screws. Bar-Cross Bottom 32. Remove the GUIDE-DUP_R/L at both side of the Shield-SMPS. GUIDE-DUP L Hook 33. Remove the actuator-empty.
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Disassembly and Reassembly 34. Remove the washer with any tool (ex. tweezers). And remove the duplex gear. Duplex gear 35. Remove the 6 screws securing the SHIELD-SMPS. SHIELD-SMPS 36. Remove the screw from the edge of SHIELD-SMPS. And disassemble the Holder-P-Damper and Damper-Pick Up.
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Disassembly and Reassembly 37. Lift the SMPS Ass’y up and unplug the harness.
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Adjustment and Troubleshooting 4. Adjustment and Troubleshooting 4.1 Alignment and Adjustments This chapter describes the main functions for service, such as the product maintenance method, the test output related to maintenance and repair, Jam removing method, and so on. It includes the contents of manual. 4.1.1 Tech mode 4.1.1.1 Entrance method for Tech mode In order to enter the tech mode, the entering method should be special because this mode is developed for engineers related, not for end users.
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Adjustment and Troubleshooting 4.1.1.2 Tech menu map Ist level Data Setup 2nd Level 3rd level 4th level Top Margin [-40~40] 0* Left Margin [-40~40] 0* MPF Simplex Duplex Simplex Duplex Clear All Mem. Clear Fuser Cnt Printer Footer. Graphic Error.
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Adjustment and Troubleshooting 4.1.
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Adjustment and Troubleshooting • Simplex 1) A paper is fed from a cassette or MPF by a printing order. 2) The fed paper passes a paper feeding sensor. - If the sensor does not operate after feeding the paper, the Jam0 occurs. 3) The paper passes a paper exit sensor, and it comes out from a machine. - If the tailing edge of the paper does not come out from a machine after the leading edge of the paper passes the sensor, then certain time later, a Jam2 occurs.
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Adjustment and Troubleshooting 4.1.2.1 Clearing Jams in the Paper Tray When a paper jam occurs, Paper Jam appears on the display. Refer to the table below to locate and clear the paper jam.
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Adjustment and Troubleshooting Paper Feed Jam (optional trays) Multi-purpose Feeder Jam 1. Pull optional tray open. 1. If the paper is not feeding properly, pull the paper out of the printer. 2. Remove the jammed paper from the printer. If you cannot see the paper in this area or the paper does not move when pulled, go to the next step. 2. Open and close the top cover to resume printing. 3. Pull the tray 1 half-way out. 4. Pull the paper straight up and out. 5.
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Adjustment and Troubleshooting 3. Remove the jammed paper by gently pulling it straight out. Around the print cartridge Note : The fuser area is hot. Take care when removing paper from the printer. 1. Open the top cover and pull the toner cartridge out. Set it on a clean ﬂat surface. If you cannot see the paper in this area or if there is any resistance removing the paper, stop pulling and go to the paper exit area. For more information, see “In the paper exit area”. 4. Flip down the guide feed.
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Adjustment and Troubleshooting 6. Pull the rear door strap. In the Paper Exit Area 1. Open and close the top cover. The paper is automatically ejected from the printer 2. Gently pull the paper out of the output tray. 7. While pushing the fuser lever to the right, open the fuser door. 3. If you cannot see the paper in this area or if there is any resistance removing the paper, stop pulling and go to the next step. 4. Open the rear door. 5. Then gently pull the paper straight out. 8.
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Adjustment and Troubleshooting In the Duplex Unit Area Duplex jam 1 If the the duplex unit is not inserted correctly, paper jam may occur. Ensure that the duplex unit is inserted correctly. 1. Open the rear door. Duplex jam 0 1. Pull the duplex unit out of the printer. 2. Gently pull the jammed paper straight up. 2. Locate the paper and remove it. 3. Close the rear door. 4. Open and close the top cover. The printer will resume printing. 3. Insert the duplex unit into the slot. 4.
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Adjustment and Troubleshooting 4.1.3 Printing a reports This product has the several sample patterns for maintenance. With the sample patterns, check the existence of the abnormality. The patterns help to regularly maintain the product. 4.1.3.1 Reports Your printer comes with a set of Reports that helps you solve printing problems and obtain the best results from your printer. You can access these pages from the printer’s front panel. To print reports: 1.
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Adjustment and Troubleshooting 4.1.4 Periodic Defective Image If the delinquent image regularly occurs in the printed-paper, it is due to delinquent or damaged roller. Refer to the table in below and check the condition of the roller. No Roller Defective image Typical defect 1 OPC Drum 94.4 mm White and Black Spots 2 Charge Roller 38.3 mm Black Spot and Periodic Band 3 Supply Roller 59.1 mm Periodic Band by little difference of density 4 Developing Roller 50.
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Adjustment and Troubleshooting 4.1.5 Clearing LCD Error Messages Display Meaning Suggested solutions ADC Error ADC Not Conﬁrm Error There is a problem in your printer system. Unplug the power cord and plug it back in. Close Toner Door The top cover is not securely latched. Close the cover until it locks into place. Close Rear Door The rear door is not securely latched. Close the door until it locks into place.
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Adjustment and Troubleshooting Display Meaning Suggested solutions Paper Jam 2... Paper has jammed in the paper exit Remove the jammed paper. area. Duplex jam 0... Paper has jammed during duplex printing. Remove the jammed paper. Duplex jam 1... Paper has jammed during duplex printing. Remove the jammed paper. The output tray is full. Standard Bin Full/ Standard Bin is 90% Full The output tray can hold up to 250 sheets of plain paper.
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Adjustment and Troubleshooting Display Meaning Suggested solutions Power Saver The printer is in power save mode. When data is received, it switches to on-line automatically. Warming Up Please Wait… Your printer is warming up now. Please wait a few minutes. OPC is Cleaning Your printer is printing a Cleaning sheet now. Please wait a few minutes. Fuser Cleaning Your printer is printing a Cleaning sheet now. Please wait a few minutes.
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Adjustment and Troubleshooting 4.2 Troubleshooting 4.2.1 Procedure of Checking the Symptoms Before attempting to repair the printer ﬁrst obtain a detailed description of the problem from the customer. Power On OP Panel ON? - No Power - Power Module error - Main PBA error - LCD Panel error Ready or Power save Indicate Error Massage Test Print printing Quality is Nomal? Refer to "Solution of Image Problem" END Service Manual 4-15 Refer to Clearing LCD Error Messages < Chapter 4.1.
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Adjustment and Troubleshooting 4.2.2 The cause and solution of image quality 1) Vertical Black Line and Band Description Service Manual 1. Straight thin black vertical lines occur in the printing 2.
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Adjustment and Troubleshooting 2) Vertical White Line Description Service Manual White vertical voids in the image.
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Adjustment and Troubleshooting 3) Horizontal Black Bands Description Service Manual Dark or blurry horizontal stripes occur in the printing periodically (These may occurs at regular intervals down the page.
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Adjustment and Troubleshooting 4) Black/White Spot Description Service Manual 1. Dark or blurry spots occur periodically in the printing 2.
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Adjustment and Troubleshooting 5) Light Image Description Service Manual The printed image is light, with no ghost.
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Adjustment and Troubleshooting 6) Dark image or Black Description Service Manual The printed image is dark.
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Adjustment and Troubleshooting 7) Uneven Density Description Service Manual Print Density is uneven between left and right.
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Adjustment and Troubleshooting 8) Background Description Service Manual Light dark background appears in whole area of the printing.
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Adjustment and Troubleshooting 9) Ghost(1) Description Service Manual Ghost occur at 94.
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Adjustment and Troubleshooting 10) Strain in the Face of the Page Description Service Manual The background on the face of the printed page strained.
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Adjustment and Troubleshooting 11) Strains on Back of Page Description Service Manual The back of the page is strained at 55.9 or 125.6 mm intervals.
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Adjustment and Troubleshooting 12) Blank Page Print out(1) Description Service Manual Blank page is printed.
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Adjustment and Troubleshooting 4.2.3 The cause and solution of the paper feeding 1) Wrong Print Position Description Service Manual Printing begins at wrong position on the paper.
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Adjustment and Troubleshooting 2) JAM 0 Description Service Manual 1. Paper does not exit from the cassette. 2.
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Adjustment and Troubleshooting 3) JAM 1 Description Service Manual 1. Paper is jammed in front of or inside the fuser. 2.
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Adjustment and Troubleshooting JAM 2 Description Service Manual 1. Recording paper is jammed in front of or inside the fuser. 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the Actuator-Feed.
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Adjustment and Troubleshooting 4) Duplex JAM 1 Description Service Manual A Message ‘Duplex JAM 1’ is displayed in a LCD window.
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Adjustment and Troubleshooting 5) Duplex JAM 0 Description Service Manual A message ‘Duplex JAM 0’ is displayed in a LCD window.
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Adjustment and Troubleshooting 6) Multi-Feeding Description Service Manual Multiple sheets of paper are fed at once.
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Adjustment and Troubleshooting 7) Paper rolled in the fuser Description Service Manual Paper rolled around fuser rollers or ‘Concertina’ jam 4-35
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Adjustment and Troubleshooting 8) Paper rolled on the OPC Drum Description Service Manual Paper is rolled up in the OPC.
PAGE 94
Adjustment and Troubleshooting 4.2.4 The cause and solution of the malfunction 1) Fuser Error Description Service Manual message “Engine Fuser Low Heat Error/Engine Fuser Over Heat Error” is displayed in a LCD panel.
PAGE 95
Adjustment and Troubleshooting 2) LSU Unit Error Description Service Manual message “Engine Hsyne Error” is displayed in a LCD panel.
PAGE 96
Adjustment and Troubleshooting 3) Paper Empty Error Description Service Manual The paper lamp on the operator panel is on even when paper is loaded in the cassette.
PAGE 97
Adjustment and Troubleshooting 4) Cover open Error Description Service Manual message “Colse Top Cover” is displayed in a LCD panel. The ERROR lamp is on even when the print cover is closed.
PAGE 98
Adjustment and Troubleshooting 5) No power Error Description Service Manual When system power is turned on, all lamps on the operator panel do not come on.
PAGE 99
ExplodedView and Parts list 5. ExplodedView and Parts list Thumbnail ……………………………………… 5-2 5.18 Duplex Unit …………………………… 5-44 5.1 Main ………………………………………… 5-4 5.19 Cassette Unit ………………………… 5-46 5.2 Housing_Cover …………………………… 5-7 5.20 SCF Unit ……………………………… 5-48 5.3 Top Cover ………………………………… 5-9 5.21 Expander ……………………………… 5-51 5.4 Rear Cover ……………………………… 5-11 5.22 Main_HCF……………………………… 5-55 5.5 Cover MP ……………………………… 5-13 5.23 HOU-L_HCF1 ………………………… 5-57 5.6 Knock-Up MP …………………………… 5-15 5.
PAGE 100
ExplodedView and Parts list Thumbnail 5.4 Rear Cover 5.2 Housing_Cover 5.3 Top Cover 5.5 Cover MP 5.6 Knock-Up MP 5.7 Frame1 5.8 Frame2 5.9 Exit Solenoid 5.10 DEVE Motor 5.11 Main Motor 5.12 Idle Gear Unit 5.13 Feed Unit 5.14 Feed Unit 3X5 5.15 LSU Frame 5.16 REGI 5.17Fuser Unit 5.18 Duplex Unit 5.19 Cassette Unit 5.20 SCF Unit 5.
PAGE 101
ExplodedView and Parts list Thumbnail 5.21 Expander 5.22 Main_HCF 5.23 HOU-L_HCF1 5.24 HOU-L_HCF2 5.25 HOU-L_HCF3 5.26 LIFT_L_HCF 5.27 LIFT_R_HCF 5.28 CASSETTE_HCF 5.29 DOOR FRONT_HCF 5.30 HOU-UPPER_HCF 5.31 PICK-UP_HCF 5.32 DRIVE_HCF 5.33 SUB-DRIVE_HCF 5.
PAGE 102
15 17 Service Manual 5-4 35 19 18 2 30 31 27-4 16 0 1 6 28 29 8-3 8-4 8-1 8-2 8 27-5 34 27-1 27-2 27-3 7 27 3 34 32 26 25 4 33 9-3 9-1 9-2 5 24 9 21-3 20 21-2 21-1 20-2 20-3 21 20-1 27 13 12 10 23 22 11 14 39 38 37 36 40 ExplodedView and Parts list 5.
PAGE 103
ExplodedView and Parts list Main Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code 0 ML-5050ND Description SET Q’ty Service 1 1 JC96-05026A ELA HOU-FRAME ETC 1 SNA 2 JC44-00166A HVPS 1 SA 3 JC96-04066B 1 SNA 4 JC39-00436A CBF HARNESS-LSU 1 SA 5 JC96-05105A ELA-EXIT SOLENOID 1 SA 6 JC72-41292C PMO-CAP TR 1 SA ELA UNIT-LSU 7 JC97-03422A ROLLER-TRANSFER 1 SA 8 JC96-01729B ELA UNIT-HOLDER TR R 1 SA 8-1 JC72-41142A PMO-BUSHING TR 1 SNA 8
PAGE 104
ExplodedView and Parts list Main Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 26 27 JC96-04003C ELA HOU-SMPS_V1 1 SA 27-1 JC63-01133A SHIELD-SMPS 1 SNA 27-2 JC62-00311A INSULATION-SMPS 1 SNA 27-3 JC44-00140A SMPS-V1 1 SA 27-4 JC63-00707A SHEET-SMPS_SMALL 2 SNA 27-5 6003-000269 7 SA SCREW-TAPTITE 28 29 30 31 32 33 34 JC71-00042A BAR-P_CROSS BOTTOM 2 SA 35 JC96-05151A ELA UNIT-CASSETTE 1 SA 36 JC96-05127A ELA-
PAGE 105
ExplodedView and Parts list 1-2 1-1 1-3 4 1 5 2 2-1 1-3 3 0 2-2 2-3 5.
PAGE 106
ExplodedView and Parts list Housing_Cover Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC96-05143A ELA HOU-COVER 1 SNA 1 JC97-03234A MEA-COVER LEFT 1 SA 1-1 JC63-01949A COVER-LEFT 1 SNA 1-2 JC63-01945A COVER-BAND-LEFT 1 SNA 1-3 6003-000196 3 SA 2 JC97-03235A MEA-COVER RIGHT 1 SA 2-1 JC63-01950A COVER-RIGHT 1 SNA SCREW-TAPTITE 2-2 JC63-01947A COVER-BAND-RIGHT 1 SNA 2-3 JC63-01948A COVER-CONTROL BOX 1 SNA 3
PAGE 107
ExplodedView and Parts list 5.
PAGE 108
ExplodedView and Parts list Top Cover Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC96-05127A ELA-COVER TOP 1 SA 1 JC63-01954A COVER-TOP 1 SNA 2 JC63-01951A COVER-DUMMY TOP 1 SNA 3 JC66-01966A LEVER-EXPANDER 1 SNA 4 JC75-00095A MEC-BRUSH ANTISTATIC 1 SA 5 JC66-00902D LEVER-STACKING 2 SA 6 JC63-00836A GROUND-P-TOP_COVER 1 SA 7 JC39-00974A HARNESS-STACKER 1 SNA 8 6003-000282 2 SNA 9 JC92-02057A PBA-COVER_O
PAGE 109
ExplodedView and Parts list 19 14 0 18 17 15 16 5 6 10 4 13 9 8 2 7 11 3 1 12 5.
PAGE 110
ExplodedView and Parts list Rear Cover Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC96-05128A ELA-COVER REAR 1 SA 1 JC63-01958A COVER-REAR 1 SNA 2 JC31-00115A PAN-BLOCK 1 SA 3 JC72-01359B PMO-STRIPE 1 SA 4 JC39-00993A HARNESS-REAR-JOINT2 1 SNA 5 JC61-02622A BRACKET-FEMALE 1 SNA 6 6003-000196 1 SA 7 JC64-00420A HANDLE-REAR COVER 1 SA 8 JC61-01404A BRACKET-P-HANDLE SCF 1 SNA 9 6107-001268 2 SA 10 JC
PAGE 111
ExplodedView and Parts list 5.
PAGE 112
ExplodedView and Parts list Cover MP Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC97-03264A MEA UNIT-COVER MP 1 SA 1 JC63-01941A COVER-MP 1 SA 2 JC63-01966A TRAY-ASF_INPUT 1 SA Service Manual 5-14 Remark
PAGE 113
ExplodedView and Parts list 7 0 4 6 5 2 1 3 5.
PAGE 114
ExplodedView and Parts list Knock-Up MP Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC97-03259A MEA UNIT-KNOCK_UP MP 1 SA 1 JC61-02644A PLATE-GUIDE_SUPPORT 1 SA 2 JC74-00011A 1 SA 3 JC72-01005C PMO SIDE-GUIDE MP(L) 1 SA 4 JC61-02645A GUIDE-SIDE_MP_R 1 SA 5 JG66-40003A GEAR PINION 1 SA 6 6003-000264 1 SNA 7 JC66-00895A SHAFT-REINFORCEMENT 1 SNA Service Manual MPR-PAD KNOCK UP SCREW TAPTITE 5-16 Remark
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Service Manual 5-17 113-2 113-3 113-1 104 113 110 40 21 0 81 102 100 40 204 33 22 5 205 27 105 31 113 112 78 101 68 92 90 77 42 63 6 103 83 99 26 93 47 98 54 88 41 32 38 94 30 202 39 10 25 203 73 9 91 32 7 26 82 112 45 84 93 61 71 112-1 112-2 112-4 106 29 122 123 20 112-3 89 79 58 117 121 109 6 209 112-5 112-6 112-7 ExplodedView and Parts list 5.
PAGE 116
5 Service Manual 20 20 14 118 115 5-18 0 55 56 51 67 201 60 200 31 57 89 20 108 15 115-7 115-6 115-12 115-5 115-3 115-4 115-2 115-1 25 8 36 115-13 115-8 115-10 115-9 3 25 8 87 115-11 74 11 41 107 29 76 28 34 115-14 53 206 44 207 46 9 117 116 71 25 8 19 111 5 69 50 72 7 16 35 210 49 37 6 114 43 ExplodedView and Parts list 5.
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ExplodedView and Parts list Frame Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 1 SA 0 JC96-05026A ELA HOU-FRAME ETC 1 0205-001002 GREASE-BEARING 0.319 SNA 2 0205-001067 GREASE-GRAPHITE 0.
PAGE 118
ExplodedView and Parts list Frame Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 39 JC61-02648A GUIDE-PATH 1 SA 40 JC61-40001A FOOT-ML80 2 SA 41 6107-001517 SPRING ES 2 SNA 42 JC61-70932A SPRING ETC-GUIDE DEVE 2 SA 43 JC63-00459A SHEET-SCAN LOWER 1 SNA 44 JC63-00669A GROUND-P_GUIDE TR 1 SNA 45 JC63-00672A GROUND--REGI ROLLER 1 SNA 46 JC63-00673A GROUND-P-SCF_MAIN 1 SNA 47 JC63-00674A GROUND-P-PICK_UP_MAIN 1 S
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ExplodedView and Parts list Frame Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 78 JC67-00036A CAP-M-WIRE PTL LOWER 1 SNA 79 JC67-00039A CAP-M-GEAR 1 SA 80 JC67-00092A CAP-M-DEVE_MOTOR 1 SNA 81 JC67-00093A CAP-M-GUIDE_HARNESS 1 SNA 82 JC67-00097A CAP-M_SENSOR_FEED 1 SNA 83 JC67-00099A CAP-M-HOUS_TERM 1 SNA 84 JC67-00189A DUCT-FAN_MAIN 1 SA 85 JC67-00300A CAP-POWER 1 SA 86 JC68-01760A LABEL-INFORMATION 1 SNA
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ExplodedView and Parts list Frame Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 112-5 JC61-70965A SPRING ETC-EMPTY 1 SA 112-6 0604-001095 1 SA 112-7 JC39-00451A CBF HARNESS-MP EMPTY 1 SC 113 JC96-04120B ELA HOU-SENSOR_CHECK 1 SNA 113-1 0604-001381 PHOTO-INTERRUPTER 1 SA 113-2 JC39-00451A CBF HARNESS-MP_EMPTY 1 SC 113-3 JC67-00320A CAP-SENSOR_CHECK 1 SNA 114 JC96-01563A ELA UNIT-FUSER DRIVE 1 SA 114-1 6031-001
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ExplodedView and Parts list Frame Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 204 0)*_code Description JC92-01262C PBA SUB-FEED-SENSOR Q’ty Service 1 SA 205 CBF HARNESS 1 SA 206 1000Mohm 1 SNA 207 SUB-SEN_DETECT_DPX 1 SNA 208 PBA DPX-JAM 1 SA 209 JC96-04854A ELA UNIT-FUSER 2LAMP 110V 1 SA JC96-04854B 1 SA Service Manual ELA UNIT-FUSER 2LAMP 220V 5-23 Remark
PAGE 122
ExplodedView and Parts list Refer to 5.1-5 4 6 0 5 12 10 3 2 1 11 9 7 8 5.
PAGE 123
ExplodedView and Parts list Exit Solenoid Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC96-05105A ELA-EXIT SOLENOID 1 SA 1 JC66-00869A GEAR IDLE 25 2 SNA 2 JC66-40911A 1 SA 3 JC66-00100A GEAR-6 2 SNA 4 JC66-00856A GEAR-M-RDCN EXIT 1 SNA 5 JC66-00855A GEAR-M-SWING DUPLEX 1 SNA 6 JC61-01202A BRACKET-P-LINK SWING 1 SNA GEAR DP IDLE 7 JC61-01205A BRACKET-P-EXIT 1 SNA 8 JC33-00033A SOLENOID-DUPLEX 1 SNA 9 JC
PAGE 124
ExplodedView and Parts list 8 9 6 10 7 2 3 0 1 4 5 Refer to 5.1-12 5.
PAGE 125
ExplodedView and Parts list DEVE Motor Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC96-05103A ELA-DEVE BLDC 1 SA 1 JC31-00039B 1 SNA 2 JC61-01201A BRACKET-P-DEVE 1 SNA 3 JG61-40001A FOOT-SF4000 1 SA 4 6003-000301 3 SA 5 JC39-00661A HARNESS-FUSER CONTROL 1 SNA 6 JC61-01203A BRACKET-P-SWING 1 SNA MOTOR BLDC SCREW-TAPTITE 7 JC66-00915A SHAFT-SWING DEVE 1 SNA 8 6031-001255 2 SA 9 JC66-00871A GEAR-M-RDCN D
PAGE 126
ExplodedView and Parts list Refer to 5.1-13 9 7 0 5 4 6 2 3 8 10 14 1 11 15 13 12 5.
PAGE 127
ExplodedView and Parts list Main Motor Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC96-05104A ELA-MAIN BLDC 1 SA 1 JC66-00875A GEAR-M-FUSER IDLE 1 1 SA 2 JC66-00867A GEAR-M-OPC DRV 1 SNA 3 JC66-00864A GEAR-M-REGI DRV 1 SNA 4 JC66-00865A GEAR-M-RDCN REGI 1 SNA 5 JC66-00866A GEAR-M-RDCN PICK UP 1 SNA 6 JC66-00863A GEAR-M-PICK UP DRV 1 SNA 7 JC66-00862A GEAR-M-FEED DRV 1 SNA 8 JC66-00861A GEAR-M-MP DRV 1 SNA
PAGE 128
ExplodedView and Parts list 5.12 Idle Gear Unit 0 Refer to 5.
PAGE 129
ExplodedView and Parts list Idle Gear Unit Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC97-02238A MEA UNIT-GEAR IDLE 1 SA 1 JC61-01200A BRACKET-P-GEAR IDLE 1 SNA 2 JC66-00858A GEAR-M-FUSER DRV IN 1 SNA 3 JC66-00868A CLUTCH-M-HUB 1 SNA 4 JC66-01155A GEAR-FUSER RDCN OUT V 1 SNA 5 6031-001255 WASHER-PLAIN 3 SA 6 JC66-00872A GEAR-FUSER IDLE 3 1 SNA 7 JC66-00859A GEAR-M-FUSER IDLE 2 1 SNA Service Manual 5-31
PAGE 130
ExplodedView and Parts list 5.13 Feed Unit 0 Refer to 5.
PAGE 131
ExplodedView and Parts list Feed Unit Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC96-04119B ELA UNIT-FEED 1 SA 1 JC96-04114B ELA UNIT-SENSOR_CHARGE 1 SNA 2 JC72-00382B PMO-BUSHING FEED 1 SA 3 JC66-10202A BEARING-PICK UP 1 SA 4 JC61-01725A FRAME-FEED 1 SA 5 JC66-01267A ROLLER-SHAFT_FEED 1 SA 6 JC61-01550A STOPPER-SPACER 1 SNA Service Manual 5-33 Remark
PAGE 132
ExplodedView and Parts list 5.14 Feed Unit 3X5 0 Refer to 5.
PAGE 133
ExplodedView and Parts list Feed Unit 3X5 Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code 0 JC96-03425B 1 Description ELA UNIT-FEED_3X5 Q’ty Service 1 SA JC73-00206A RUBBER-BELT_FEED 2 SA 2 JC61-01239A GUIDE-M SHAFT_BELT 1 SNA 3 JC61-02624A GUIDE-TRANSFER_FRONT 1 SNA 4 JC61-02703A PLATE-SAW 1 SNA 5 JC61-02618A HOLDER-SAW 1 SNA 6 JC66-00887A ROLLER-M IDLE_BELT 2 SNA 7 JC66-01985A SHAFT-BELT_3X5 1 SNA 8 JC70-20901A IEX-SHAFT IDLE,F/UP 2 SA
PAGE 134
ExplodedView and Parts list 5.15 LSU Frame 0 Refer to 5.
PAGE 135
ExplodedView and Parts list LSU Frame Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC96-03960C ELA HOU-FRAME_LSU_LO 1 SA 1 6003-000196 3 SA 2 JC61-01732A FRAME-PART_UPPER 1 SNA 3 JC65-00004B 4 SNA 4 JC92-02091A PBA SUB-CRUM_IF 1 SA 5 JC96-04121B 1 SNA Service Manual SCREW-TAPTITE TERMINAL-DEVE ELA UNIT-DEVE_ERASER 5-37 Remark
PAGE 136
ExplodedView and Parts list Service Manual 14 11 Refer to 5.7-102 13 0 1 7 2 3 4 10 9 5 12 6 8 16 15 5.
PAGE 137
ExplodedView and Parts list REGI Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code 0 JC96-03959B 1 Description 1 SA JC61-00674A GUIDE-P_REGI LOWER 1 SA 2 JC66-00450A ROLLER-REGI LOWER L 1 SNA 3 JC66-00446A SHAFT-REGI UPPER 1 SA 4 JC66-00647A ROLLER-M_REGI IDLE L25 2 SA 5 JC66-00648A ROLLER-M_REGI IDLE S25 2 SA 6 6044-000231 RING-E 4 SA 7 6107-001158 SPRING-TS 1 SA 8 JC72-00998A PMO-ACTUATOR-REGISHUTTER 1 SA 9 JC61-00670A GUIDE-P_REGI P
PAGE 138
Service Manual 5-40 2-2 2-8 2-22 2-21 2-6 2-10 2-4 2-1 2-7 2-14 2-24 2-5 2-4 2-9 2-11 2-18 2-12 2-16 2-19 2-15 2-17 2-3 0 2-8 2-4 2-13 1-19 1-9 2-22 2-23 2-3 1-12 2-2 2-7 2-20 1-16 1 2-6 2-10 1-1 1-15 2 1-9 4-5 5 1-26 1-17 1-23 5-2 1-27 4-3 5-5 1-16 1-7 4-7 5-1 1-21 1-1 1-5 1-10 1-9 1-28 1-28 5-4 1-8 1-29 5-6 1-11 5-3 1-4 1-6 1-24 4-2 5-2 1-12 4-4 1-9 1-18 1-9 3-4 1-31 4-6 1-20 3-3 4-1 1-13 1-22 1-25 1-30 1-14 1-2 4
PAGE 139
ExplodedView and Parts list Fuser Unit Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0 0)*_code Description Q’ty Service JC96-04854A ELA UNIT FUSER 2LAMP 110V 1 SA JC96-04854B 1 SA JC96-04913A ELA UNIT-FUSER_UPPER 110V 1 SNA JC96-04913B ELA UNIT-FUSER_UPPER 220V 1 SNA 1-1 6003-000196 SCREW-TAPTITE 2 SA 1-2 6003-000282 SCREW-TAPTITE 2 SA 1-3 JC61-02470A HOLDER-M-LEVER_L 1 SNA 1 1-4 ELA UNIT FUSER 2LAMP 220V JC61-02479A HOLDER-M-LEVER_R 2 SNA JC68
PAGE 140
ExplodedView and Parts list Fuser Unit Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 1-31 JC75-00095A MEC-BRUSH ANTISTATIC 1 SA 2 JC97-03092A MEA UNIT-FUSER LOWER 1 SNA 2-1 6003-000282 SCREW-TAPTITE 2 SNA 2-2 6006-001078 SCREW-TAPTITE 2 SNA 2-3 6031-001533 WASHER-PLAIN 8 SNA 2-4 6107-001172 SPRING-CS 3 SA 2-5 6107-001496 SPRING-CS 2 SNA 2-6 6107-001501 SPRING-CS 2 SNA 2-7 6601-001389 BEARING-BALL 2 SA
PAGE 141
ExplodedView and Parts list Fuser Unit Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 5 JC97-03216A MEA UNIT-EXIT F_UP 1 SNA 4-1 6044-000125 RING-E 1 SC 4-2 6044-000159 RING-C 2 SA 4-3 JC62-00313A TUBE-SMALL_F_UP 1 SNA 4-4 JC62-00314A TUBE-MIDDLE_F_UP 1 SNA 4-5 JC62-00315A TUBE-LARGE_F_UP 1 SNA 4-6 JC66-01967A ROLLER-EXIT_F/UP 1 SNA 4-5 JC62-00315A TUBE-LARGE_F_UP 1 SNA 4-6 JC66-01967A ROLLER-EXIT_F/UP 1 SNA
PAGE 142
ExplodedView and Parts list 14 7 16 27 22 3 2 10 1 8 28 11 9 6 17 12 23 19 26 5 18 4 15 24 25 0 5.
PAGE 143
ExplodedView and Parts list Duplex Unit Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC96-05126A ELA UNIT-DUPLEX 1 SA 1 6002-000440 SCREW-TAPPING 1 SNA 2 6003-000196 SCREW-TAPTITE 6 SA 3 6107-001156 SPRING-TS 2 SA 4 6602-001084 BELT-TIMING GEAR 1 SA 5 6602-001588 BELT-TIMING GEAR 1 SA 6 JC61-00665A BUSH-M-FEED, DUP 6 SA 7 JC61-02615A FRAME-DUPLEX 1 SNA 8 JC61-02616A GUIDE-UPPER 1 SNA 9 JC61-02617A BR
PAGE 144
4 3 27 35 26 Service Manual 5-46 21 29 22 19 36 18 30 23 25 38 28 31 20 35 2 14 1 13 7 38 34 16 15 24 5 33 37 6 1 0 9 32 11 8 17 12 10 1 ExplodedView and Parts list 5.
PAGE 145
ExplodedView and Parts list Cassette Unit Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC96-05151A ELA UNIT-CASSETTE 1 SA 1 6002-000440 10 SNA 2 JC66-01981A LINK-DOWN_L 1 SA 3 JC61-01244A GUIDE-P-SIDE_R 1 SNA 4 JC61-01225D GUIDE-M_SIDE LOCK 1 SA 5 JC61-02612A FRAME-CASSETTE 1 SA 6 JC61-00751A GUIDE-P-REAR PAPER CST 1 SA 7 JC61-02649A GUIDE-REAR_PAPER 1 SA 8 JC61-02646A GUIDE-LOCK_REAR 1 SA 9 JC61-00414A S
PAGE 146
Service Manual 31 3 24 7 26 2 5-48 8 8 30 26 27 39 36 29 34 23 55 56 25 41 28 37 13 33 12 4 14 41 17 9 10 15 43 19 6 21 5 20 58 18 22 11 1 0 40 32 ExplodedView and Parts list 5.
PAGE 147
ExplodedView and Parts list SCF Unit Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 JC96-05159A ELA UNIT-SCF 1 SNA 1 JC61-01247D FRAME-M_SCF 1 SA 2 JC97-02233A MEA UNIT-P/U_HOUSING 1 SA 3 JC96-05161A ELA UNIT-RETARD_SCF 1 SA 4 JC63-01136A 1 SNA 5 JC66-01277A SHAFT-PICK UP_SCF 1 SA 6 JC63-01140A 1 SNA 7 JC81-03458A AS-UNIT_FEED1 1 SA 8 6044-000125 7 SC 9 JC66-10202A BEARING-PICK UP 2 SA 10 JC66-01990A SH
PAGE 148
ExplodedView and Parts list SCF Unit Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 39 JC72-01369A SPONGE-COVER_L 1 SNA 40 JC72-01370A SPONGE-COVER_R 1 SNA 41 JC97-01401A MEA UNIT-TERMINAL_TR 4 SA 42 JC97-03270A MEA-GEAR ONEWAY 1 SA 43 6044-000001 RING-CS 1 SNA 44 JC63-01163A SHEET-GUIDE_PATH 1 SA 45 JC39-00990A CBF HARNESS-S_P_SIZE 1 SNA 46 JB39-40532A 2 SA 47 JC39-00989A CBF HARNESS-S_EMPTY CBF HARNESS-OPE
PAGE 149
Service Manual 18-8 18-1 18-2 18-5 18-3 18-6 18-4 901 18-4 18-9 18 5 5-51 0 5-2 5-7 5-6 5-5 2-6 14 901 5-4 5-1 5-4-4 5-4-3 5-4-2 5-3 13 14 2-5 17 3 2 2-4 902 9 2-7 13 11 2-1 901 904 901 1-3 1-5 5-4-1 901 13 2-11 2-12 2-13-2 2-13 6 2-2 15 2-8-1 2-14 2-13-3 1-7 2-7-4 2-7-2 903 2-7-3 2-9 2-7-1 2-10 901 901 1-6 902 1-5 2-10 903 2-3 1-2 1-1 12 2-14 1-4 2-8-2 903 2-13-5 2-13-6 2-8 2-13-4 2-13-1 4 1 16-4 903 16-2 7-4 7-6 7-5 7-3
PAGE 150
ExplodedView and Parts list Expander Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code 0 MAS-0001A 1 ''' Description Q’ty Service UNIT-EXPANDER 1 SA MAS-FRME-BOTTOM_EXP 1 SA 1-1 MMO-10003A FRAME-BOTTOM-EXP 1 SNA 1-2 JC61-40001A FPPT ML80 2 SNA 1-3 MPR-10004A GROUND-SOLENOID 1 SNA 1-4 MPR-10005A GROUND-MOTOR 1 SNA 1-5 MPR-10003A POLE-STACKER 2 SNA 1-6 MMO-10012A CAP GEAR 1 SNA 1-7 JC81-06335A AS-CONNECTOR MAIN EXP 1 SNA 1 SA 2 '''
PAGE 151
ExplodedView and Parts list Expander Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code 5-1 MAS-10002A 5-2 Description ASS'Y-BRKT SOLENOID Q’ty Service 1 SNA JC33-00008A SOLENOID 1 SNA 5-3 MMO-10008A LEVER SOLENOID 1 SNA 5-4 JC96-04622A ASSY-SOLENOID PICK-UP 1 SNA 5-4-1 JC33-00023A SOLENOID PICK-UP 1 SNA 5-4-2 JC66-01470A LEVER PICK-UP 1 SNA 5-4-3 6107-001348 SPRING-CS 1 SNA WASHER-PLAIN 5-4-4 6031-001602 1 SNA 5-5 MMO-10010A HOLDER GUIDE P
PAGE 152
ExplodedView and Parts list Expander Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 18-2 JC72-20902A ST-PEX_ROLLER_F_UP 2 SNA 18-3 JC70-20901A ST-IEX-SHAFT-IDLE_F_UP 2 SNA 18-4 6107-001160 2 SNA 18-5 JC64-00420A HANDLE-M_COVER REAR 1 SNA 18-6 JC61-01404A BRACKET-P-HANDLE SCF 1 SNA 18-7 MSP-30001A 2 SNA 18-8 JC64-00423A LEVER-M-REAR LOCK_L 1 SNA ST-SPRING-TS SPRING-TS HANDLE 18-9 JC64-00424A LEVER-M-REAR LOCK_R 1
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ExplodedView and Parts list 15 14 8 3 11 12 13 4 2 1 14 7 5 6 0 10 9 5.
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ExplodedView and Parts list Main_HCF Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0 0)*_code Description JC96-05232A ELA HOU-L-HCF Q’ty Service 1 SNA 1 SUB PLATE-BOTTOM_HCF 1 SNA 2 ELA HOU-UPPER_HCF 1 SNA 1 SNA 3 JC92-01686A PBA SUB-SCF_COVEROPEN 4 GEAR-GUIDE REAR 1 SNA 5 JC66-00974A GEAR-M_FORWARD 1 SNA 6 6044-000125 1 SC 7 6107-001259 RING-E(ID4) SPRING-ES 1 SNA 8 COVER-SIDE L 1 SNA 9 COVER-SIDE R 1 SNA 10 COVER-REAR 1 SNA 11 MEA U
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ExplodedView and Parts list Service Manual 5-57 5 6 15 8 13 10 11 12 9 5 10 4 8 15 1 3 2 7 6 0 15 14 5.
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ExplodedView and Parts list HOU-L_HCF1 Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 ELA HOU-L-HCF(1) 1 SNA 1 PLATE-BOTTOM 1 SNA 2 BRKT-HOLDER SENSOR 1 SNA PHOTO-INTERRUPTER 3 SA 1 SNA 3 0604-001095 4 JC63-00675A GROUND-P-PAPER_SIZE 5 CASTER-M01030 2 SNA 6 CASTER-M01030 2 SNA 7 STABILITY-STAND_DELL 1 SNA SCREW-TAPPING (M4X10) 4 SNA 1 SNA 8 6001-000357 9 JC81-06072A TIMING BELT_S3M 10 GEAR-PULLEY_FRON
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ExplodedView and Parts list 1 7 14 15 20 17 21 22 12 8 16 8 11 18 19 9 10 2 8 11 8 3 13 23 11 8 6 5 24 25 0 8 4 10 9 11 5.
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ExplodedView and Parts list HOU-L_HCF2 Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 ELA HOU-L-HCF(2) 1 SNA 1 SUB PLATE-BOTTOM_HCF 1 SNA 2 SUB-LIFT LEFT 1 SNA 3 SUB-LIFT RIGHT 1 SNA 4 SHAFT-PLATE LEVER 1 SNA 5 ACTUATOR-PAPER CAPACITY_A 1 SNA 6 ACTUATOR-PAPER CAPACITY_B 1 SNA 7 GEAR-SHAFT_PC 1 SNA RING-E (ID6) 11 SNA 2 SNA 8 6044-000129 9 JC61-00426A BUSH-8/5 10 SPRING-PIN PULLEY 2 SNA 11 PULLEY-LO
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ExplodedView and Parts list 9 24 25 14 Service Manual 5 7 6 5-61 28 3 23 2 27 2 21 4 22 20 3 19 1 16 0 15 26 17 18 11 10 24 8 5.
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ExplodedView and Parts list HOU-L_HCF3 Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 ELA HOU-L-HCF(3) 1 SNA 1 SUB PLATE-BOTTOM_HCF 1 SNA IPR-GROUND-TOP 2 SNA 3 AS-UNIT SPRING ROLL 4 SNA 4 GEAR-LIFT 1 SNA 1 SNA 1 SNA 2 5 JC70-11028A JC66-00856A GEAR-M-RDCN EXIT 6 GEAR-REDUCTION_PC 7 8 BRKT-GEAR-REDUCTION JC31-00109A AS-MOTOR GEARED 1 SNA 1 SNA 9 BRKT-MOTOR 1 SNA 10 SHAFT-GEARED 1 SNA 1 SNA 11 JC66-
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ExplodedView and Parts list 6 11 13 8 12 14 7 10 9 15 5 1 4 0 3 2 5.
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ExplodedView and Parts list LIFT_L_HCF Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 SUB-LIFT LEFT 1 SNA 1 PLATE-LIFT L 1 SNA 2 BRKT-KNOCK UP_L 1 SNA 3 BELT-STOPPER 1 SNA 4 TIMING BELT_S5M(625) 1 SNA 5 BRKT-STOPPER 1 SNA 6 ROLLER-GUIDE KU 4 SNA 7 BRKT-GUIDE ROLLER(L) 2 SNA 8 GROUND-LEFT_HCF 1 SNA 9 JC66-00100A GEAR-6 1 SNA 10 6044-000231 RING-E(ID5) 1 SA 11 SPRING-TS_DR 1 SNA 12 HOOK-LOCKER
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ExplodedView and Parts list 2 3 4 Service Manual 5-65 12 5 13 3 6 9 7 0 11 8 3 5.
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ExplodedView and Parts list LIFT_R_HCF Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 SUB-LIFT RIGHT 1 SNA 1 PLATE-LIFT R 1 SNA 2 BRKT-KNOCK UP_R 1 SNA 3 BELT-STOPPER 1 SNA 4 TIMING BELT_S5M(625) 1 SNA 5 BRKT-STOPPER 1 SNA 6 ROLLER-GUIDE KU 4 SNA 7 BRKT-GUIDE ROLLER(L) 2 SNA 8 GROUND-LEFT_HCF 1 SNA 9 SPRING-TS_DR 1 SNA 10 HOOK-LOCKER 1 SNA 11 6044-000129 RING-E(ID6) 1 SNA 12 6003-000269 SCREW-
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ExplodedView and Parts list Service Manual 9 8 10 11 6 1 13 7 5 15 3 14 12 13 0 2 5.
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ExplodedView and Parts list ASSETTE_HCF Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code 0 Description Q’ty Service ELA UNIT-CASSETTE_HCF 1 SNA SCREW-TAPPING (M3X8) 10 SNA FRAME-CASSETTE 1 SNA PHOTO-INTERRUPTER 2 SA 4 CBF HARNESS-PAPER LEVEL 1 SNA 5 GROUND-REAR_HCF 1 SNA 6 PLATE-PARER REAR 1 SNA 1 6002-000440 2 3 0604-001095 7 RACK-GEAR REAR 1 SNA 8 SHAFT-GUIDE REAR 1 SNA RING-E(ID5) 1 SA 10 GEAR-GUIDE REAR 2 SNA 11 PLATE-PAPER
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ExplodedView and Parts list 15 22 20 21 32 0 13 30 11 17 14 23 27 28 10 9 1 29 2 25 12 31 18 3 19 16 24 6 7 8 4 5 5.
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ExplodedView and Parts list DOOR FRONT_HCF Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code 0 Description Q’ty Service MEA UNIT-DOOR FRONT 1 SNA 1 6002-000440 SCREW-TAPPING (M3X8) 12 SNA 2 6003-000269 SCREW-TAPTITE (M3X6) 1 SA COVER-FRONT 1 SNA BRACKET-P-HANDLE SCF 1 SNA 5 HANDLE-DOOR 1 SNA 6 SPRING-TS_LOCK 2 SNA 3 4 JC61-01404A 7 JC64-00423A LOCKER-REAR_L 1 SNA 8 JC64-00424A LOCKER-REAR_R 1 SNA 9 BRKT-HINGE 2 SNA 10 BRKT-HINGE
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ExplodedView and Parts list 0 3 2 6 5 1 4 5.
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ExplodedView and Parts list HOU-UPPER_HCF Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 ELA HOU-UPPER_HCF 1 SNA 1 PLATE-TOP_HCF 1 SNA 2 ELA UNIT-PICK UP 1 SNA 3 GUIDE-TOP REAR_DUMMY 1 SNA 4 CBF HARNESS-HCF 1 SNA 5 JC61-01742A HOLDER-CONNECTOR_SCF 1 SA 6 6002-000440 SCREW-TAPPING (M3X8) 8 SNA Service Manual 5-72 Remark
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ExplodedView and Parts list 16 10 9 21 24 26 18 10 8 22 23 25 2 20 17 2 15 19 2 11 21 1 12 7 13 0 14 6 5.
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ExplodedView and Parts list PICKUP_HCF Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 ELA UNIT-PICK UP 1 SNA 1 FRAME-BASE_PICK UP 1 SNA PHOTO-INTERRUPTER 3 SA 3 CBF HARNESS-SENSOR 1 SNA 4 CBF HARNESS-ELEV MOTOR 1 SNA 5 CBF HARNESS-COVER OPEN 1 SNA HARNESS-MOTOR_SW 1 SNA 2 6 0604-001095 JC39-00477A 7 GROUND-SHAFT PU 1 SNA 8 ROLLER-HCF DRV 1 SNA 9 BUSH-6_D(L5) 2 SNA 10 6044-000125 RING-E(ID4) 2 SC 1
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ExplodedView and Parts list Service Manual 1 0 3 2 5.
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ExplodedView and Parts list DRIVE_HCF Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 ELA HOU-HCF DRIVE 1 SNA 1 SUB-DRIVE 1 SNA 2 SUB-CLUTCH 1 SNA SCREW-TAPTITE (M3X6) 2 SA 3 Service Manual 6003-000269 5-76 Remark
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ExplodedView and Parts list 8 3 4 0 6 5 2 7 1 5.
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ExplodedView and Parts list SUB-DRIVE_HCF Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code 0 1 6003-000301 2 Description Q’ty Service SUB-DRIVE 1 SNA SCREW-TAPTITE (M4X6) 4 SNA BRKT-DRIVE 1 SNA 3 JC66-00965A GEAR-M_FD IDLE A SCF 1 SNA 4 JC66-00966A GEAR-M_FD IDLE B SCF 1 SNA 5 JC66-00967A GEAR-M_PU IDLE A SCF 1 SNA 6 JC66-00968A GEAR-M_PU IDLE C SCF 1 SNA 7 JC31-00090A MOTOR DC(BLDC) 1 SA 8 6044-000231 RING-E(ID5) 4 SA Service Man
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ExplodedView and Parts list 5.
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ExplodedView and Parts list CLUTCH_HCF Parts List SA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 0)*_code Description Q’ty Service 0 SUB-CLUTCH 1 SNA 1 BRKT-CLUTCH 1 SNA 2 GEAR-RETARD COUPLE 1 SNA 3 SPRING-CS_COUPLE 1 SNA 4 GEAR-RETARD 1 SNA RING-E(ID6) 1 SNA BUSH-6_D(L5) 2 SNA 5 6044-000129 6 7 JC66-00973A 8 9 10 Service Manual 6044-000129 GEAR-M_PICKUP IDLE B 1 SNA SHAFT-EL24 CLUTCH 1 SNA RING-E(ID6) 1 SNA CLUTCH-5K Z32(EL24) 1 SNA 5-80 Remar
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Service Manual 6-1 Parallel Parallel LSU LSU SCF SCF HCF HCF Output Output Expander Expander Font Font Card Card Wireless Wireless USB USB Printing Printing NOR NAND Flash Flash Sata Sata Bridge Bridge Hyper Hyper 33 PCI PCIxx 32bit 32bit 44Line Line LCD LCD UART UART22 IIC IIC USB USB 2.0 2.
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System Diagram 6.
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Reference Information 7. Reference Information This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the location space required when installing the printer. A deﬁnition of tests pages and Wireless Network information deﬁnition is also included. 7.1 Tool for Troubleshooting The following tools are recommended safe and easy troubleshooting as described in this service manual. • DVM (Digital Volt Meter) Standard : Indicates more than 3 digits.
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Reference Information 7.2 Acronyms and Abbreviations The table below explains abbreviations used in this service manual. The contents of this service manual are declared with abbreviations in many parts. Please refer to the table.
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Reference Information IC integrated circuit IDE Intelligent Drive electronics or Imbedded Drive Electronics IEEE Institute of Electrical and Electronics Engineers.
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Reference Information 7.3 Select a location for the printer • Leave enough room to open the printer trays, covers, and allow for proper ventilation.
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Reference Information 7.4 The Sample Pattern for the Test The sample pattern shown in below is the standard pattern used in the factory. The life of the toner cartridge and the printing speed are measured using the pattern shown below. (The image is 70% of the actual A4 size).
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Reference Information 7.5 Installing Accessories 7.5.1 Precautions When Installing Printer Accessories Never remove the control board cover while the printer is plugged in. To avoid the possibility of an electrical shock, always disconnect the power cord when installing or removing ANY internal or external printer option. The control board and internal accessories (wireless network interface card, DIMM, and hard disk) are sensitive to static electricity.
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Reference Information 4. Locate the extra DIMM slot and align the notch on the DIMM with the groove at the DIMM slot, holding the DIMM by its edges. 5. Push the DIMM into the printer until it snaps into place. Ensure that the latches ﬁt over the notches located on either side of the DIMM. 6. Close the control board cover by aligning the groove on it with the notch on the printer and sliding it. 7. Reconnect the power cord and printer cable, and turn the printer on.
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Reference Information 7.5.2.1 Activating the added memory in the printer properties After installing the memory DIMM, you need to select it in the printer properties of the printer driver so that you can use it: Dell 5330dn Mono Laser Printer 1. Click the Windows Start menu. 2. For Windows NT 4.0/2000, select Settings and then Printers. For Windows XP/2003, select Printers and Faxes. For Windows Vista, select Control Panel Hardware and Sound Printers. 3. Select the Dell 5330dn Mono Laser Printer. 4.
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Reference Information 7.5.3 Installing USB Font Card USB font cards can be used to permanently store additional Fonts and forms. This card can be used to enable the printer to print barcodes and logos. Once the card is installed, the printer automatically detects the additional fonts in the card. Please contact Dell sales team in your region for the USB font card. 1. Remove the new USB Font Card from its package, as shown in the following ﬁgure. 4.
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Reference Information 7.5.4 Installing Optional Tray You can increase the paper handling capacity of your printer by installing optional trays. Each tray holds 500 sheets of paper. 1. Power the printer off and unplug all cables from the printer. 4. Place the printer over the tray aligning the feet on the printer with the alignment pins in the optional tray. 2. Remove the packing tape and the packing material inside the optional tray. 5. Load paper in the optional tay.
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Reference Information When you print a document on paper loaded in the optional tray, you must conﬁgure the properties of the printer driver. To access the properties of the printer driver: 1. Click the Windows Start button. 2. For Windows NT 4.0/2000, select Settings and then Printers. For Windows XP/2003, select Printers and Faxes. For Windows Vista, select Control Panel > Hardware and Sound > Printers. 3. Select the Dell 5330dn Mono Laser Printer. 4. Right-click the printer icon and select Properties.
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Reference Information To set the tray in the printer properties of the PostScript printer driver. 1. Click the Widows Start button. 2. For Windows 2000, select Settings and then Printers. For Windows XP/2003, select Printers and Faxes. For Windows Vista, select Control Panel > Hardware and Sound > Printers. 3. Select Dell 5330dn Mono Laser Printer PS. 4. Right-click the printer icon and select Properties. 5. Click the Device Settings tab and select Standard Capacity from the Tray 2 drop-down list. 6.
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Reference Information 7.5.5 Installing High Capacity Feeder To increase the paper handling capacity of your printer, install a High Capacity Feeder. A High Capacity Feeder holds 2100 sheets of plain paper. 1. Power off the printer and unplug all cables from the printer. 2. Find the location of the High Capacity Feeder connector and alignment pins. 3. Place the printer over the High Capacity Feeder aligning the feet on the printer with the alignment pins in the High Capacity Feeder. 4.
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Reference Information When you print a document on paper loaded in the High Capacity Feeder, you must conﬁgure the properties of the printer driver. To access the properties of the printer driver: 1. Click the Windows Start button. 2. For Windows NT 4.0/2000, select Settings and then Printers. For Windows XP/2003, select Printers and Faxes. For Windows Vista, select Control Panel > Hardware and Sound > Printers. 3. Select the Dell 5330dn Mono Laser Printer. 4.
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Reference Information To set the tray in the printer properties of the PostScript printer driver. 1. Click the Widows Start button. 2. For Windows 2000, select Settings and then Printers. For Windows XP/2003, select Printers and Faxes. For Windows Vista, select Control Panel > Hardware and Sound > Printers. 3. Select Dell 5330dn Mono Laser Printer PS. 4. Right-click the printer icon and select Properties. 5. Click the Device Settings tab and select High Capacity from the Tray 2 drop-down list. 6.
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Reference Information 7.5.6 Using the Hard Disk Installing the hard disk allows the data from your computer to be sent to the printer’s hard disk print queue. This decreases the computer’s workload. You can also use various print features, such as storing a job in the hard disk, prooﬁng a job, and printing private documents. 7.5.6.1 Installing the Hard Disk 1. Turn the printer power off and unplug the power cord and printer cable from the printer. 4.
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Reference Information 7.5.6.2 Setting the Hard Disk in the Printer Properties After installing the hard disk, you need to select it in the printer properties to enable its use. To access the properties of the printer driver: Dell 5330dn Mono Laser Printer 1. Click the Windows Start button. 2. For Windows NT 4.0/2000, select Settings and then Printers. 3. For Windows XP/2003, select Printers and Faxes. For Windows Vista, select Control Panel > Hardware and Sound > Printers.
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Reference Information 7.5.6.3 Printing with the Optional Hard Disk After installing the optional hard disk, you can use the advanced printing features, such as storing or spooling a print job to the hard disk, prooﬁng a job, and specifying the printing of a private job in the printer properties window. Once you have stored ﬁles in the hard disk, you can easily print or delete the stored ﬁles using the control panel of your printer. Setting the time and date 1. Press Menu. 2.
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Reference Information Storing a job You can store jobs in the installed hard disk. 1. Open the ﬁle you want to store. 2. Select Print from the File menu. The Print window displays. 3. Click Properties. 4. Click the Other Options tab and click Job type. 5. Select the Job type you want from the drop-down list. • Normal: prints in normal mode • Conﬁdential: stores the ﬁles, securing them with a password. • Proof: prints the ﬁrst ﬁle, and after a pause, prints the next ﬁle.
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Reference Information Printing using the form ﬁles You can store up to 10 form ﬁles in the hard disk and have them printed with your document. First, you need to create a form ﬁle using the printer driver. 1. Press Menu. 2. Press Scroll to highlight Settings and press Select. 3. Press Scroll to highlight Form Menu and press Select. 4. Press Scroll to select the form you want to use and press Select. • Off: prints in normal mode. • Single Form: prints all pages using the ﬁrst form.
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Reference Information 7.5.7 Installing an Output Expander To increase the paper output capacity of your printer, install an Output Expander. An Output Expander holds 650 sheets of plain paper. 1. Power off the printer off and unplug all cables from the printer. 4. Locate the Output Expander alignment pins and insertion slots on the printer. Align the pins on the output expander with the slots on the printer and place the Output Expander on top. 2.
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Reference Information 6. Locate the slots on the Output Expander where the stacker will be inserted. 9. Flip the Output Expander stacker down. 7. Align the stacker, as shown. 10. Reconnect the power cord and cables to the printer and power on the printer. 8. Slide the stacker into the slots on the Output Expander. For easy insertion, ensure there is contact between the rib on the stacker and the top edge of the Output Expander.
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Reference Information To access the properties of the printer driver: 1. Click the Windows Start button. 2. For Windows NT 4.0/2000, select Settings and then Printers. For Windows XP/2003, select Printers and Faxes. For Windows Vista, select Control Panel > Hardware and Sound > Printers. 3. Select the Dell 5330dn Mono Laser Printer. 4. Right-click the printer icon and select Properties. 5. Click the Printer tab and select Bin 1 from the Output Bin drop-down list. 6. Click OK and print the document.
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Reference Information To set the tray in the printer properties of the PostScript printer driver. 1. Click the Widows Start button. 2. For Windows 2000, select Settings and then Printers. For Windows XP/2003, select Printers and Faxes. For Windows Vista, select Control Panel > Hardware and Sound > Printers. 3. Select Dell 5330dn Mono Laser Printer PS. 4. Right-click the printer icon and select Properties. 5. Click the Device Settings tab and select Bin 1 from the Output Bin drop-down list. 6. Click OK.