Dell™ Inspiron™ 6400/E1505 Service Manual Before You Begin System Components Optical Drive Hard Drive Memory Module(s) Modem Mini-Card Internal Card With Bluetooth® Wireless Technology Hinge Cover Keyboard Display Assembly Palm Rest Coin-Cell Battery Speakers Processor Thermal-Cooling Assembly Processor Module Video Card/Thermal-Cooling Assembly System Fan ExpressCard/Hard-Drive Bay Assembly System Board Battery Latch Assembly Flashing the BIOS Pin Assignments for I/O Connectors Notes, Notices, and Cautio
Back to Contents Page Battery Latch Assembly Dell™ Inspiron™ 6400/E1505 Service Manual Removing the Battery Latch Assembly Replacing the Battery Latch Assembly Removing the Battery Latch Assembly CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as the back panel) on the computer.
1 hook 12. 1 2 spring Remove the plastic battery-latch assembly by twisting the assembly slightly and lifting it out of the channel and away from the computer base. battery latch assembly Replacing the Battery Latch Assembly 1. Insert the latch assembly into the channel on the computer base, and press it into place. 2. Using a small screwdriver, hook the spring over the hook on the computer base. 3.
Back to Contents Page Before You Begin Dell™ Inspiron™ 6400/E1505 Service Manual Recommended Tools Turning Off Your Computer Before Working Inside Your Computer Computer Orientation Screw Identification This section provides procedures for removing and installing the components in your computer. Unless otherwise noted, each procedure assumes that the following conditions exist: l You have performed the steps in Turning Off Your Computer and Before Working Inside Your Computer.
4. Disconnect your computer and all attached devices from their electrical outlets. 5. Close the display and turn the computer upside-down on a flat work surface. NOTICE: To help prevent damage to the system board, remove the main battery before working inside the computer. 6. 1 Remove the main battery: a. Slide the battery-bay latch release on the bottom of the computer. b. Remove the battery from the battery bay. battery-bay latch release 7. 2 main battery Turn the computer top-side up.
Optical Drive: Hard Drive: Modem: (1 each) (2 each) (1 each) Keyboard: Display Assembly (bottom and Display Assembly (top): back): (2 each) Display Bezel: (4 each) (2 each) Display Panel: Palm Rest: (6 each, under rubber display bumpers) (8 each) (11 each – bottom side) Speakers: Fan: System Board: (4 total — 2 per speaker) (4 total — 2 per fan) (3 each) Hard Drive Bay: Battery Latch: (2 each) (1 each) Back to Contents Page
Back to Contents Page Internal Card With Bluetooth® Wireless Technology Dell™ Inspiron™ 6400/E1505 Service Manual Removing the Card Replacing the Card Removing the Card CAUTION: Before you perform the following procedures, follow the safety instructions in the Product Information Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as the back panel) on the computer.
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Back to Contents Page ExpressCard/Hard-Drive Bay Assembly Dell™ Inspiron™ 6400/E1505 Service Manual CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as the back panel) on the computer.
Back to Contents Page Mini-Card Dell™ Inspiron™ 6400/E1505 Service Manual If you ordered a Mini-Card with your computer, the card is already installed. CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in the Product Information Guide. NOTICE: To help prevent damage to the system board, you must remove the battery from the battery bay before you begin working inside the computer. 1. Follow the procedures in Before You Begin. 2. Remove the hinge cover.
5. Install the replacement Mini-Card: a. Insert the Mini-Card connector into the system board connector at a 45-degree angle, and then press the other end of the Mini-Card down into the securing tabs until the card clicks into place. NOTICE: To avoid damage to the Mini-Card, never place cables under the card. b. 1 Connect the two antenna cables to the Mini-Card (black cable to the connector labeled "AUX" and the white cable to the connector labeled "MAIN").
Back to Contents Page Coin-Cell Battery Dell™ Inspiron™ 6400/E1505 Service Manual Removing the Coin-Cell Battery Replacing the Coin-Cell Battery Removing the Coin-Cell Battery CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as the back panel) on the computer.
Back to Contents Page System Components Dell™ Inspiron™ 6400/E1505 Service Manual NOTICE: Only a certified service technician should perform repairs on your computer. Damage due to servicing that is not authorized by Dell is not covered by your warranty. NOTICE: Unless otherwise noted, each procedure in this document assumes that a part can be replaced by performing the removal procedure in reverse order.
Back to Contents Page Processor Module Dell™ Inspiron™ 6400/E1505 Service Manual Removing the Processor Module Replacing the Processor Module Removing the Processor Module CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as the back panel) on the computer.
Replacing the Processor Module NOTICE: Ensure that the cam lock is in the fully open position before seating the processor module. Seating the processor module properly in the ZIF socket does not require force. NOTICE: A processor module that is not properly seated can result in an intermittent connection or permanent damage to the processor and ZIF socket.
Back to Contents Page Processor Thermal-Cooling Assembly Dell™ Inspiron™ 6400/E1505 Service Manual Removing the Processor Thermal-Cooling Assembly Replacing the Processor Thermal-Cooling Assembly Removing the Processor Thermal-Cooling Assembly CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide.
Back to Contents Page Display Assembly Dell™ Inspiron™ 6400/E1505 Service Manual Removing the Display Assembly Replacing the Display Assembly Display Bezel Display Panel Display Latch Removing the Display Assembly CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide.
1 M2.5 x 5-mm screws (2) 4 grounding-wire screw 7 display cable connector on system board 2 display cable 5 antenna cables 8 display cable channel 3 display cable pull-tab 6 standby switch 11. Lift the display up and away from the computer. NOTICE: The standby switch is fragile and easily broken. Avoid knocking the switch when removing and replacing the display. Replacing the Display Assembly 1.
NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as the back panel) on the computer. NOTICE: To help prevent damage to the system board, you must remove the main battery (see Before Working Inside Your Computer) before you begin working inside the computer. 1. Follow the instructions in Before Working Inside Your Computer. 2. Remove the display assembly (see Removing the Display Assembly). 3.
Display Panel Removing the Display Panel CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer. NOTICE: To help prevent damage to the system board, you must remove the main battery (see Before Working Inside Your Computer) before you begin working inside the computer. 1.
4 inverter connector Replacing the Display Panel 1. Reconnect the top display-cable connector to the top flex-cable connector. 2. Reconnect the bottom flex-cable connector to the inverter connector. 3. Replace the display panel inside the display back cover. NOTE: The eight screw locations are numbered. Replace the screws in sequential order. 4. Replace the eight M2 x 3-mm screws (four on each side) in order around the display panel. 5. Replace the display bezel (see Replacing the Display Bezel).
1. Replace the spring that attaches the latch to the display panel. 2. Align the latch with the display panel and slide the latch to the left to secure it into place.
Back to Contents Page System Fan Dell™ Inspiron™ 6400/E1505 Service Manual CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as the back panel) on the computer.
Back to Contents Page Flashing the BIOS Dell™ Inspiron™ 6400/E1505 Service Manual NOTICE: Plug the AC adapter into a known good power source to prevent a loss of power. Failure to do so may cause system damage. 1. Ensure that the AC adapter is plugged in and that the main battery is installed properly. NOTE: If you use a BIOS update program CD to flash the BIOS, press before inserting the CD so that you can set up the computer to boot from a CD this one time only.
Back to Contents Page Hard Drive Dell™ Inspiron™ 6400/E1505 Service Manual Removing the Hard Drive Replacing the Hard Drive Returning a Hard Drive to Dell Removing the Hard Drive CAUTION: If you remove the hard drive from the computer when the drive is hot, do not touch the metal housing of the hard drive. CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide.
Returning a Hard Drive to Dell Return your old hard drive to Dell in its original or comparable foam packaging. Otherwise, the hard drive may be damaged in transit.
Back to Contents Page Hinge Cover Dell™ Inspiron™ 6400/E1505 Service Manual Removing the Hinge Cover Replacing the Hinge Cover Removing the Hinge Cover CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as the back panel) on the computer.
Back to Contents Page Keyboard Dell™ Inspiron™ 6400/E1505 Service Manual CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as the back panel) on the computer.
Back to Contents Page Memory Module(s) Dell™ Inspiron™ 6400/E1505 Service Manual Removing the Memory Module(s) Replacing the Memory Module(s) Removing the Memory Module(s) CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide. NOTICE: To prevent static damage to components inside your computer, discharge static electricity from your body before you touch any of your computer's electronic components.
Replacing the Memory Module(s) NOTE: To get maximum performance/dual-channel memory bandwidth capability, both memory module connectors must contain memory modules and the modules must be of the same size and configuration. NOTE: If a memory module is not installed properly, the computer does not boot. 1. Ground yourself and install the new memory module: a. b. 2. Align the notch in the module edge connector with the tab in the connector slot.
Back to Contents Page Modem Dell™ Inspiron™ 6400/E1505 Service Manual Removing the Modem Replacing the Modem Removing the Modem CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as the back panel) on the computer.
NOTICE: Do not disconnect the modem cable from the system board. 5. Disconnect the modem cable from the modem. Replacing the Modem 1. Connect the modem cable to the modem. NOTICE: Ensure that the modem cable is routed correctly when you replace the modem. 2. Connect the modem to the system board. Align the connector on the bottom of the modem with the modem connector on the system board, and press down on the right side of the modem. 3. Replace the M2 x 3-mm screw.
Back to Contents Page Optical Drive Dell™ Inspiron™ 6400/E1505 Service Manual Your computer ships with a fixed optical drive installed. CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in the Product Information Guide. NOTICE: To help prevent damage to drives, store them in a safe, dry place when they are not installed in the computer. Avoid pressing down on them or placing heavy objects on top of them. 1.
Back to Contents Page Palm Rest Dell™ Inspiron™ 6400/E1505 Service Manual Removing the Palm Rest Replacing the Palm Rest Removing the Palm Rest CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as the back panel) on the computer.
8. Disconnect the touch pad connector and the standby switch connector from the system board. 1 standby switch connector 2 touch pad connector 9. Lift the palm rest and remove it from the computer. Replacing the Palm Rest 1. Align the palm rest with the bottom plastics and gently snap it into place. 2. Reconnect the touch-pad connector and the standby switch connector to the system board. 3. Tighten the palm -rest captive screw. 4. Turn the computer upside-down, and replace the eleven M2.
Back to Contents Page Pin Assignments for I/O Connectors Dell™ Inspiron™ 6400/E1505 Service Manual USB Connector Video Connector S-Video TV-Out Connector IEEE 1394 Connector USB Connector Pin Signal 1 USB5V+ 2 USBP– 3 USBP+ 4 GND Video Connector Pin Signal Pin Signal 1 CRT_R 9 5V+ 2 CRT_G 10 GND 3 CRT_B 11 MONITOR_DETECT– 4 NC 12 DDC_DATA 5 GND 13 CRT_HS 6 GND 14 CRT_VS 7 GND 15 DDC_CLK 8 GND S-Video TV-Out Connector S-Video Pin Signal 1 GND
2 GND 3 DLUMA-L 4 DCRMA-L Composite Video Pin Signal 5 NC 6 DCMPS-L 7 GND IEEE 1394 Connector Pin Signal 1 TPB– 2 TPB+ 3 TPA– 4 TPA+ Back to Contents Page
Back to Contents Page Speakers Dell™ Inspiron™ 6400/E1505 Service Manual Removing the Speakers Replacing the Speakers Removing the Speakers CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as the back panel) on the computer.
1 cable routing clip 2 speaker cable Replacing the Speakers 1. Route the speaker cable back through the routing clips and connect the speaker cable connector to the system board. 2. Align the speakers on the screw holes for securing the speakers to the computer base. 3. Replace the two M2.5 x 5-mm screws to secure the speakers in place (one on each speaker).
Back to Contents Page System Board Dell™ Inspiron™ 6400/E1505 Service Manual Removing the System Board Replacing the System Board Removing the System Board CAUTION: Before you begin the following procedure, follow the safety instructions in the Product Information Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as the back panel) on the computer.
16. 1 Remove the remaining three M2.5 x 5-mm screws from the system board. M2.5 x 5-mm screws (3) 17. Remove the speaker connector along with the internal card with Bluetooth® wireless technology connector. 1 system board 18. 2 speaker connector 3 cable connector for internal card with Bluetooth wireless technology Remove the system board, slowly easing the connectors out of their access holes on the back and side of the computer base: a. b.
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Back to Contents Page Dell™ Inspiron™ 6400/E1505 Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you make better use of your computer. NOTICE: A NOTICE indicates either potential damage to hardware or loss of data and tells you how to avoid the problem. CAUTION: A CAUTION indicates a potential for property damage, personal injury, or death.
Back to Contents Page Video Card/Thermal-Cooling Assembly Dell™ Inspiron™ 6400/E1505 Service Manual Removing the Video Card/Thermal-Cooling Assembly Replacing the Video Card/Thermal-Cooling Assembly NOTE: A removable video card is optional and present only if ordered by the customer. Standard video is integrated on the system board and is not customer removable.
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