Installation Manual

Caution: Anytime you work on a fuel system, follow these procedures:

• Always have a Class B ﬁre extinguisher readily available.

• Work in a well-ventilated area away from open ﬂames and anything that could cause a spark.

• Make sure to wear safety glasses and any other safety protection needed while performing fuel system repairs.

• Properly relieve the system’s fuel pressure before any repairs are performed. Refer to the OE service manual.

• Check fuel system pressure and ﬂow along with the pump electrical circuit. Make any necessary repairs before

replacing the pump.

• Disconnect the ground cable from the vehicle’s battery before performing any operation involving gasoline, gas tanks

or fuel lines.

Electric In-Tank Fuel Pump Assembly

Replacement Instructions

Delphi Product & Service Solutions | 5820 Delphi Drive, Troy, Michigan 48098 USA

Tel: (1) 877.GO.DELPHI

28462629

delphiautoparts.com

Delphi Fuel Delivery Parts

Fuel Pump Assembly Replacement Instructions

NOTE: The updated assembly you’re installing might not look exactly like the original but will perform the same.

1. Drain fuel from tank.

2. Store removed gas in an approved container.

3. If applicable, remove any skid plates and lower tank.

4. Disconnect fuel lines and electrical connections.

5. Inspect vehicle wiring for possible overheating and repair as necessary.

6. Remove tank from vehicle.

7. Clean the top of the tank to make sure dirt does not fall into tank after pump has been removed.

8. Remove pump assembly lock ring with approved tool.

9. Carefully remove the assembly from the tank.

10. Once assembly has been removed, make sure to clean and ﬂush the inside of the fuel tank.

11. Install new assembly back into clean tank.

12. Reinstall tank lock ring with approved tool.

13. Reconnect fuel lines and electrical connectors.

14. Reinstall tank back into vehicle, ﬁll and check for leaks.

Visit delphiautoparts.com or contact Delphi Tech Support at (1) 877.G0.DELPHI for more information.

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Electric In-Tank Fuel Pump Assembly Replacement Instructions Caution: Anytime you work on a fuel system, follow these procedures: • Always have a Class B fire extinguisher readily available. • Work in a well-ventilated area away from open flames and anything that could cause a spark. • Make sure to wear safety glasses and any other safety protection needed while performing fuel system repairs. • Properly relieve the system’s fuel pressure before any repairs are performed.
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Instrucciones De Reemplazo De La Bomba Eléctrica De Combustible En El Tanque Instructions De Remplacement De La Pompe Électrique À Carbarant Immergée Dans Le Réservoir Precaución: Siempre que trabaje en un sistema de combustible, siga estos procedimientos. Attention: Veillez à respecter les procédures suivantes à chaque fois que vous travaillez sur un circuit de carburant: • Tenga siempre disponible un extintor de incendios tipo B. • Ayez toujours un extincteur de classe B à proximité.