AC Motor Drive User Manual

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Summary of content (291 pages)

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Preface Thank you for choosing DELTA’s high-performance VFD-VE Series. The VFD-VE Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available. This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drive.
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WARNING! 1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily damage by high-voltage. 2. There are highly sensitive MOS components on the printed circuit boards. These components are especially sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands. 3. Only qualified persons are allowed to install, wire and maintain AC motor drives. CAUTION! 1. 2.
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Table of Contents Preface ............................................................................................................. i Table of Contents .......................................................................................... iii Chapter 1 Introduction ................................................................................ 1-1 1.1 Receiving and Inspection ................................................................... 1-2 1.1.1 Nameplate Information........................
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2.4 Control Terminals .............................................................................2-10 Chapter 3 Digital Keypad Operation and Start Up ....................................3-1 3.1 Digital Keypad KPV-CE01 ..................................................................3-1 3.1.1 Description of the Digital Keypad KPV-CE01 .............................. 3-1 3.1.2 How to Operate the Digital Keypad KPV-CE01 ........................... 3-3 3.1.3 Dimension of the Digital Keypad ...................
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5.8 Phase Loss (PHL) .............................................................................. 5-5 5.9 Motor cannot Run............................................................................... 5-6 5.10 Motor Speed cannot be Changed..................................................... 5-7 5.11 Motor Stalls during Acceleration....................................................... 5-8 5.12 The Motor does not Run as Expected .............................................. 5-8 5.
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B.4.3 Applications for AC Reactor......................................................B-13 B.5 Zero Phase Reactor (RF220X00A) ................................................. B-15 B.6 DC Choke Recommended Values................................................... B-16 B.7 Remote Controller RC-01 ................................................................ B-17 B.8 PG Card (for Encoder) .................................................................... B-18 B.8.1 EMV-PG01X ............................
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Chapter 1 Introduction The AC motor drive should be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the AC motor drive should be stored properly when it is not to be used for an extended period of time. Storage conditions are: CAUTION! 1. Store in a clean and dry location free from direct sunlight or corrosive fumes. 2. Store within an ambient temperature range of -10 °C to +40 °C. 3.
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Chapter 1 Introduction| 1.1 Receiving and Inspection This VFD-VE AC motor drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC motor drive, please check for the following: Check to make sure that the package includes an AC motor drive, the User Manual/Quick Start and CD. Inspect the unit to assure it was not damaged during shipment. Make sure that the part number indicated on the nameplate corresponds with the part number of your order. 1.1.
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Chapter 1 Introduction| 1.1.3 Series Number Explanation 037V23A2 T 7 36 230V 3-phase 5HP(3.7kW) Production number Production week Production year 2007 Production factory (T: Taoyuan, W: Wujian) Model If the nameplate information does not correspond to your purchase order or if there are any problems, please contact your distributor. 1.1.4 Drive Frames and Appearances 1-5HP/0.75-3.7kW (Frame B) Revision August 2008, 03VE, SW V2.04 7.5-15HP/5.
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Chapter 1 Introduction| 15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E) Frame Power range Models B (B1) 1-3hp (0.75-2.2kW) VFD007V23A/43A-2, VFD015V23A/43A-2, VFD022V23A/43A-2 B (B2) 5hp (3.7kW) VFD037V23A/43A-2 C 7.5-15hp (5.
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Chapter 1 Introduction| Operation Storage Transportation Air Temperature: -10 ~ +40°C (14 ~ 122°F) Relative Humidity: <90%, no condensation allowed Atmosphere pressure: Installation Site Altitude: 86 ~ 106 kPa <1000m Vibration: <20Hz: 9.80 m/s2 (1G) max 20 ~ 50Hz: 5.88 m/s2 (0.6G) max Temperature: -20°C ~ +60°C (-4°F ~ 140°F) Relative Humidity: <90%, no condensation allowed Atmosphere pressure: 86 ~ 106 kPa <20Hz: 9.80 m/s2 (1G) max 20 ~ 50Hz: 5.88 m/s2 (0.
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Chapter 1 Introduction| CAUTION! 1. Operating, storing or transporting the AC motor drive outside these conditions may cause damage to the AC motor drive. 2. 3. Failure to observe these precautions may void the warranty! Mount the AC motor drive vertically on a flat vertical surface object by screws. Other directions are not allowed. 4. The AC motor drive will generate heat during operation. Allow sufficient space around the unit for heat dissipation. 5.
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Chapter 1 Introduction| 15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E) 1.2.3 Remove Front Cover 1-5HP/0.75-3.7kW (Frame B) Revision August 2008, 03VE, SW V2.04 7.5-15HP/5.
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Chapter 1 Introduction| 15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E) 1.2.4 Lifting Please carry only fully assembled AC motor drives as shown in the following. For 40-100HP (Frame E and E1) Step 1 1-8 Step 2 Revision August 2008, 03VE, SW V2.
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Chapter 1 Introduction| Step 3 Step 4 1.3 Dimensions Revision August 2008, 03VE, SW V2.
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Chapter 1 Introduction| Frame B D S1 H D1 D2 H1 W W1 S2 Unit: mm[inch] Frame B1 B2 W W1 H H1 D D1 D2 S1 S2 150.0 135.0 260.0 244.3 160.2 67.0 4.0 8.0 6.5 [5.91] [5.32] [10.24] [9.63] [6.31] [2.64] [0.16] [0.32] [0.26] 150.0 135.0 272.1 244.3 183.7 67.0 4.0 8.0 6.5 [5.91] [5.32] [10.72] [9.63] [7.24] [2.64] [0.16] [0.32] [0.
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Chapter 1 Introduction| Frame C D H1 H W W1 S1 S2 Unit: mm[inch] Frame C W W1 H H1 D 200.0 185.6 323.0 244.3 160.2 [7.88] [7.31] [12.73] [9.63] [6.31] - - S1 S2 7.0 7.0 [0.28] [0.28] NOTE Frame C: VFD055V23A/43A-2, VFD075V23A/43A-2, VFD110V43B-2 Revision August 2008, 03VE, SW V2.
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Chapter 1 Introduction| Frame D D W W1 H1 H D1 D2 S1 Unit: mm[inch] Frame D W W1 250.0 226.0 [9.85] [8.90] H H1 D D1 D2 S1 408.2 384.0 205.4 110.0 10.0 10.0 [16.07] [15.13] [8.08] [4.33] [0.39] [0.39] - NOTE Frame D: VFD110V23A/43A-2, VFD150V23A/43A-2, VFD185V23A/43A-2, VFD220V23A/43A-2 1-12 Revision August 2008, 03VE, SW V2.
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Chapter 1 Introduction| Frame E W W1 D H H2 H1 D1 S3 D2 S2 S1 Unit: mm[inch] Frame E1 E2 W W1 370.0 335.0 [14.57] [13.19] 370.0 335.0 H - H1 H2 D D1 589.0 560.0 260.0 132.5 18.0 13.0 13.0 18.0 [23.19] [22.05] [10.24] [5.22] [0.71] [0.51] [0.51] [0.71] 595.0 589.0 560.0 260.0 D2 S1 S2 S3 132.5 18.0 13.0 13.0 18.0 [14.57] [13.19] [23.43] [23.19] [22.05] [10.24] [5.22] [0.71] [0.51] [0.51] [0.
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Chapter 1 Introduction| This page intentionally left blank 1-14 Revision August 2008, 03VE, SW V2.
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Chapter 2 Installation and Wiring After removing the front cover (see chapter 1.2.3 for details), check if the power and control terminals are clear. Be sure to observe the following precautions when wiring. General Wiring Information Applicable Codes All VFD-VE series are Underwriters Laboratories, Inc. (UL) and Canadian Underwriters Laboratories (cUL) listed, and therefore comply with the requirements of the National Electrical Code (NEC) and the Canadian Electrical Code (CEC).
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Chapter 2 Installation and Wiring| 2.1 Wiring Users must connect wires according to the circuit diagrams on the following pages. Do not plug a modem or telephone line to the RS-485 communication port or permanent damage may result. The pins 1 & 2 are the power supply for the optional copy keypad KPV-CE01 only and should not be used for RS-485 communication.
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Chapter 2 Installation and Wiring| Figure 2 for models of VFD-VE Series (20HP/15kW and above) VFD150V23A/43A-2, VFD185V23A/43A-2, VFD220V23A/43A-2, VFD300V43A-2, VFD370V43A-2, VFD450V43A-2, VFD300V23A-2, VFD370V23A-2, VFD550V43C-2, VFD750V43C-2 D C choke (optional) brake unit (optional) brake resi stor (optional) VF DB Jumper F us e/N F B(N o F use B reaker) R(L1) S(L2) T(L3) R ecommended C irc ui t SA w hen power s upply MC is turned O FF by a fault output.
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Chapter 2 Installation and Wiring| Figure 3 Wiring for SINK(NPN) mode and SOURCE(PNP) mode SINK/NPN Mode Sink SW1 Source FWD/STOP REV/STOP Multi-step1 Multi-step2 Factory setting Multi-step3 Multi-step4 No Function No Function Digital Signal Common *Don't apply the mains voltage directly to above terminals.
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Chapter 2 Installation and Wiring| Items Power Supply Power supply Fuse/NFB (Optional) There may be an inrush current during power up. Please check the chart of Appendix B and select the correct fuse with rated current. Use of an NFB is optional. Magnetic contactor (Optional) Please do not use a Magnetic contactor as the I/O switch of the AC motor drive, as it will reduce the operating life cycle of the AC drive.
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Chapter 2 Installation and Wiring| Figure 1 for the main terminals No-fuse br eak er ( NF B) R S T MC Br ak e res istor(O pti onal) B2 - +1 +2/B1 R (L1 ) S(L2 ) T(L 3) U (T 1) Motor IM 3~ V(T2 ) W(T3 ) E E Figure 2 for the main terminals V FDB R S T N o-fuse br eak er (NF B) MC +1 - +2 R (L1 ) S(L2 ) T(L 3) U (T 1) R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 +1, +2 +2/B1, B2 +2~(-), +2/B1~(-) Motor V(T2 ) W(T3 ) E Terminal Symbol Br ak e res istor ( optional) IM 3~ E Explanation of Termi
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Chapter 2 Installation and Wiring| Mains power terminals (R/L1, S/L2, T/L3) Connect these terminals (R/L1, S/L2, T/L3) via a no-fuse breaker or earth leakage breaker to 3-phase AC power (some models to 1-phase AC power) for circuit protection. It is unnecessary to consider phase-sequence. It is recommended to add a magnetic contactor (MC) in the power input wiring to cut off power quickly and reduce malfunction when activating the protection function of AC motor drives.
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Chapter 2 Installation and Wiring| To improve power factor and reduce harmonics connect a DC reactor between terminals [+1, +2]. Please remove the jumper before connecting the DC reactor. NOTE Models of 15kW and above have a built-in DC reactor.
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Chapter 2 Installation and Wiring| 2.3.2 Main Circuit Terminals Frame B Main circuit terminals , +1, +2/B1, -, B2 R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, Models Wire Torque Wire Type VFD007V23A-2 VFD007V43A-2 VFD015V23A-2 VFD015V43A-2 VFD022V23A-2 14-10 AWG (2.1-5.3mm2) Stranded 18kgf-cm copper only, (15.
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Chapter 2 Installation and Wiring| Main circuit terminals Frame D R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, Models , +1, +2, - Wire Torque Wire Type 8-2 AWG (8.4-33.
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Chapter 2 Installation and Wiring| SINK Mode SOURCE Mode DCM +24 Multi-Input Terminal multi-input terminal DCM Internal Circuit +24V Internal Circuit The Position of the Control Terminals MRA RA RC MCM +24V FWD MI1 MI3 MI5 DFM +10V AVI ACM MRC RB MO1 MO2 DCM REV MI2 MI4 MI6 AFM AUI ACI Revision August 2008, 03VE, SW V2.
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Chapter 2 Installation and Wiring| Terminal symbols and functions Terminal Symbol FWD Factory Settings (SINK) Terminal Function Forward-Stop Command REV Reverse-Stop Command +24V DC Voltage Source ON: Connect to DCM ON: Run in FWD direction OFF: Stop acc. to Stop Method ON: Run in REV direction OFF: Stop acc. to Stop Method +24VDC, 80mA, used for SOURCE mode. MI1 Multi-function Input 1 MI2 Multi-function Input 2 MI3 Multi-function Input 3 Refer to Pr.02-01 to Pr.
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Chapter 2 Installation and Wiring| Factory Settings (SINK) Terminal Symbol Terminal Function +10V Potentiometer Power Supply +10VDC 20mA (variable resistor 3-5kohm) MCM Multi-function Output Common (Photocoupler) Max. 48VDC 50mA MO1 Multi-function Output 1 (Photocoupler) ON: Connect to DCM Maximum 48VDC, 50mA Refer to Pr.02-13 to Pr.
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Chapter 2 Installation and Wiring| Terminal Symbol Factory Settings (SINK) Terminal Function ON: Connect to DCM Impedance: Analog output meter 1.1mΩ (current output) Output current 20mA max Resolution: max. frequency corresponds to 0-10V AFM AFM 0~20mA ACM ACM 18.5kΩ (voltage output) Analog control signal (common) Range: 0 ~ 10V/0 ~ 20mA Function: Pr.03-18 Switch: AFM switch, factory setting is 010V Common for AVI, ACI, AUI, AFM *Control signal wiring size: 18 AWG (0.
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Chapter 2 Installation and Wiring| General Keep control wiring as far as possible from the power wiring and in separate conduits to avoid interference. If necessary let them cross only at 90º angle. The AC motor drive control wiring should be properly installed and not touch any live power wiring or terminals.
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Chapter 3 Digital Keypad Operation and Start Up 3.1 Digital Keypad KPV-CE01 3.1.1 Description of the Digital Keypad KPV-CE01 LED Display F H U Display frequency, current, voltage and error, etc.
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Chapter 3 Digital Keypad Operation and Start Up| Display Message Descriptions Displays the selected parameter. Displays the actual stored value of the selected parameter. External Fault. Display “End” for approximately 1 second if input has been accepted by pressing key. After a parameter value has been set, the new value is automatically stored in memory. To modify an entry, use the , and keys. Display “Err”, if the input is invalid. 3-2 Revision August 2008, 03VE, SW V2.
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Chapter 3 Digital Keypad Operation and Start Up| 3.1.2 How to Operate the Digital Keypad KPV-CE01 Selection mode F START F F H U F H H H U U U MODE MODE F H U MODE MODE MODE GO START NOTE: In the selection mode, press to set the parameters. To set parameters F H U F H U F H U parameter set successfully F H U F H U parameter set error MODE move to previous display NOTE: In the parameter setting mode, you can press MODE to return to the selection mode.
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Chapter 3 Digital Keypad Operation and Start Up| To copy parameters 1 Copy parameters from the AC Motor Drive to the KPV-CE01 F F F H H H U U F H U U F H U about 2-3 seconds F H U F H U It will display "End" to indicate that the first parameter is saved, then return to "rEAd0". start blinking F F U U F H U F H U F H U F H U F H H H U F H U F H U F H U F H U start blinking It will display "End" to indicate that the second parameter is saved, then return to "rEAd1".
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Chapter 3 Digital Keypad Operation and Start Up| 3.1.3 Dimension of the Digital Keypad Unit: mm [inch] F H U KPV-CEO1 RUN STOP JOG FWD REV EXT JOG MODE FWD REV PU PU LABEL1 PROG DATA STOP RESET RUN 3.1.4 Reference Table for the LCD Display of the Digital Keypad Digital 0 1 2 3 4 5 6 7 8 9 A b Cc d E F G Hh I Jj K L n Oo P q r S Tt U v Y Z LCD English alphabet LCD English alphabet LCD English alphabet LCD Revision August 2008, 03VE, SW V2.
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Chapter 3 Digital Keypad Operation and Start Up| 3.1.5 Operation Method Refer to 3.1.2 How to operate the digital keypad KPV-CE01 and chapter 4 parameters for setting. Please choose a suitable method depending on application and operation rule. The operation is usually used as shown in the following table.
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Chapter 3 Digital Keypad Operation and Start Up| Carefully check the following items before proceeding. Make sure that the wiring is correct. In particular, check that the output terminals U, V, W. are NOT connected to power and that the drive is well grounded. Verify that there are no short-circuits between terminals and from terminals to ground or Check for loose terminals, connectors or screws.
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Chapter 3 Digital Keypad Operation and Start Up| 3.2.2 Trial Run After finishing checking the items in “3.2.1 preparation before start-up”, you can perform a trial run. The factory setting of operation source is from keypad (Pr.00-20=00). 1. After applying power, verify that LED “F” is on and the display shows 60.00Hz. F KPV-CE01 KPV-CE01 RUN STOP JOG FWD REV EXT PU RUN STOP JOG FWD REV EXT PU 2. Setting frequency to about 5Hz by using key. 3.
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NOTE 1. Chapter 3 Digital Keypad Operation and Start Up| Please stop running immediately if any fault occurs and refer to troubleshooting for solving the problem. 2. Please do NOT touch output terminals U, V, W when power is still applied to L1/R, L2/S, L3/T even when the AC motor drive has stopped. The DC-link capacitors may still be charged to hazardous voltage levels, even if the power has been turned off. 3.
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Chapter 3 Digital Keypad Operation and Start Up| This page intentionally left blank. 3-10 Revision August 2008, 03VE, SW V2.
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Chapter 4 Parameters The VFD-VE parameters are divided into 12 groups by property for easy setting. In most applications, the user can finish all parameter settings before start-up without the need for re-adjustment during operation.
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Chapter 4 Parameters| 4.1 Summary of Parameter Settings : The parameter can be set during operation. Group 0 System Parameters Pr.
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Chapter 4 Parameters| Pr. 00-14 00-15 00-16 Explanation Time Unit for Acceleration/Deceleration and S Curve Reserved Reserved 00-17 Carrier Frequency Auto Voltage Regulation 00-18 (AVR) Function Auto Energy-saving 00-19 Operation Source of the Master 00-20 Frequency Command Source of the Operation 00-21 Command 00-22 Stop Method 00-23 Reverse Operation Settings 4: Stall prevention by auto accel./decel. (limited by 01-12 to 01-21) 0: Unit: 0.01 second 1: Unit: 0.
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Chapter 4 Parameters| Group 1 Basic Parameters Pr. 230V: 0.1V~255.0V 460V: 0.1V~510.0V 0.00~600.00Hz 5.0 10.0 0.50 ○ ○ ○ 230V: 0.1V~255.0V 460V: 0.1V~510.0V 0.00~600.00Hz 5.0 10.0 0.00 ○ ○ ○ ○ ○ 230V: 0.1V~255.0V 460V: 0.1V~510.0V 0.00~600.00Hz 0.0 0.0 0.50 600.00 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 0.00 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Settings 01-12 Accel Time 1 0.00~600.00 sec/0.
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Chapter 4 Parameters| Pr. 01-36 01-37 01-38 01-39 01-40 01-41 01-42 Explanation Setting 2 1st Output Voltage Setting 2 2nd Output Frequency Setting 2 2nd Output Voltage Setting 2 3rd Output Frequency Setting 2 3rd Output Voltage Setting 2 4th Output Frequency Setting 2 4th Output Voltage Setting 2 Settings 230V: 0.1V~255.0V 460V: 0.1V~510.0V 0.00~600.00Hz Factory VF VFPG SVC FOCPG TQRPG Setting 50.00 220.0 ○ ○ ○ ○ ○ 440.0 0.50 ○ ○ 230V: 0.1V~255.0V 460V: 0.1V~510.0V 0.00~600.00Hz 5.0/ 10.0 0.
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Chapter 4 Parameters| Group 2 Digital Input/Output Parameters Pr.
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Chapter 4 Parameters| Pr.
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Chapter 4 Parameters| Pr. Explanation Settings 44: Max.
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Chapter 4 Parameters| Group 3 Analog Input/Output Parameters Pr. 03-00 03-01 03-02 VFPG SVC ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 3: Torque compensation command ○ ○ ○ ○ 4: PID target value (refer to group 8) ○ ○ ○ ○ 5: PID feedback signal (refer to group 8) ○ ○ ○ ○ 6: P.T.C.
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Chapter 4 Parameters| Pr. 03-19 03-20 03-22 03-23 03-25 03-26 4-10 Explanation Analog Output Gain 1 Analog Output Value in REV Direction 1 Analog Output Gain 2 Analog Output Value in REV Direction 2 Analog Output Gain 3 Analog Output Value in REV Direction 3 Settings 9: AVI 10: ACI 11: AUI 12: q-axis current 13: q-axis feedback value 14: d-axis current 15: d-axis feedback value 16: q-axis voltage 17: d-axis voltage 18: Torque command 19: Pulse frequency command 0~200.
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Chapter 4 Parameters| Group 4 Multi-Step Speed Parameters Pr. 04-00 04-01 04-02 04-03 04-04 04-05 04-06 04-07 04-08 04-09 04-10 04-11 04-12 04-13 04-14 04-15 04-16 04-17 04-18 04-19 04-20 04-21 04-22 04-23 04-24 04-25 04-26 04-27 04-28 04-29 0.00~600.00Hz Factory Setting 0.00 0.00~600.00Hz VF VFPG SVC ○ ○ ○ ○ 0.00 ○ ○ ○ ○ 0.00~600.00Hz 0.00 ○ ○ ○ ○ 0.00~600.00Hz 0.00 ○ ○ ○ ○ 0.00~600.00Hz 0.00 ○ ○ ○ ○ 0.00~600.00Hz 0.00 ○ ○ ○ ○ 0.00~600.00Hz 0.00 ○ ○ ○ ○ 0.
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Chapter 4 Parameters| Group 5 Motor Parameters Pr. Explanation 05-00 Motor Auto Tuning 05-01 Full-load Current of Motor 1 Rated power of Motor 1 05-02 05-03 05-04 05-05 05-06 05-07 05-08 05-09 05-10 05-11 05-12 05-13 05-14 05-15 05-16 05-17 05-18 05-19 05-20 05-21 05-22 Settings 0: No function 1: Rolling test 2: Static Test 3: Reserved 40-100% ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ #.### ○ ○ ○ #.### #.# #.# 1 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 60.
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Chapter 4 Parameters| Group 6 Protection Parameters Pr. 06-00 06-01 06-02 06-03 06-04 06-05 06-06 06-07 06-08 06-09 06-10 06-11 06-12 Explanation Low Voltage Level Over-voltage Stall Prevention Phase-loss Protection Over-current Stall Prevention during Acceleration Over-current Stall Prevention during Operation Accel./Decel. Time Selection of Stall Prevention at constant speed Settings 160.0~220.0Vdc 320.0~440.0Vdc 0.0: Disable 350.0~450.0Vdc 700.0~900.
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Chapter 4 Parameters| Pr.
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Chapter 4 Parameters| Pr. 06-28 06-29 06-30 06-31 06-32 06-33 06-34 06-35 06-36 Factory Setting 60.0 VF VFPG SVC ○ ○ ○ ○ ○ 0 ○ ○ ○ ○ ○ 0.0~100.0% 50.0 ○ ○ ○ ○ ○ 0.00~10.00sec 0.20 ○ ○ ○ ○ ○ 0.00~655.35 Hz 0.00 ○ ○ ○ ○ ○ 0.0~6553.5 V 0.0 ○ ○ ○ ○ ○ 0.0~6553.5 V 0.0 ○ ○ ○ ○ ○ 0.00~655.35 Amp 0.00 ○ ○ ○ ○ ○ 0.0~6553.5 °C 0.
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Chapter 4 Parameters| Group 7 Special Parameters Pr. 07-00 07-01 07-02 07-03 07-04 07-05 07-06 07-07 07-08 07-09 07-10 07-11 07-12 07-13 07-14 07-15 07-16 07-17 07-18 07-19 07-20 07-21 07-22 07-23 07-24 07-25 07-26 4-16 Explanation Software Brake Level Factory Setting 380.0 760.0 0 Settings 230V: 350.0~450.0Vdc 460V: 700.0~900.0Vdc 0~100% DC Brake Current Level DC Brake Time during 0.0~60.0 sec Start-up DC Brake Time during 0.0~60.0 sec Stopping Start-point for DC 0.00~600.
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Chapter 4 Parameters| Pr. 07-27 07-28 07-29 07-30 07-31 07-32 07-33 07-34 07-35 07-36 Explanation Source of Torque Offset Settings Factory Setting 0 VF VFPG SVC FOCPG TQRPG Torque Offset Setting 0: Disable 1: Analog input (Pr.03-00) 2: Torque offset setting 3: Control by external terminal (by Pr.07-29 to Pr.0731) 0.0~100.0% 0.0 ○ ○ ○ High Torque Offset 0.0~100.0% 30.0 ○ ○ ○ Middle Torque Offset 0.0~100.0% 20.0 ○ ○ ○ Low Torque Offset 0.0~100.0% 10.
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Chapter 4 Parameters| Group 8 High-function PID Parameters Pr. Explanation Input Terminal for PID 08-00 Feedback Settings 0: No function 1: Negative PID feedback from external terminal AVI (Pr.03-00) 2: Negative PID feedback from PG card (Pr.10-15, skip direction) 3: Negative PID feedback from PG card (Pr.10-15) 4: Positive PID feedback from external terminal AVI (Pr.03-00) 5: Positive PID feedback from PG card (Pr.10-15, skip direction) 6: Positive PID feedback from PG card (Pr.
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Chapter 4 Parameters| Pr. 08-32 08-33 08-34 08-35 08-36 08-37 08-38 08-39 08-40 08-41 08-42 08-43 08-44 08-45 08-46 08-47 08-48 08-49 08-50 08-51 08-52 08-53 08-54 08-55 08-56 08-57 08-58 08-59 08-60 08-61 08-62 08-63 08-64 Explanation Settings Tension PID P2 0.0~1000.0 Tension PID I2 0.00~500.00 sec Factory Setting 50.0 VF VFPG SVC FOCPG TQRPG ○ ○ ○ ○ ○ 1.
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Chapter 4 Parameters| Pr. 08-65 08-66 08-67 08-68 08-69 Explanation DFM Selection 08-70 Low-pass Filter Time of Line Speed 08-71 | 08-75 Reserved 08-76 08-77 08-78 08-79 08-80 08-81 08-82 08-83 08-84 08-85 08-86 Settings Error Treatment of Tension 0: Warn and keep operation PID Feedback 1: Warn and coast to stop 2: Warn and ramp to stop Upper Limit of Tension PID 0.0~100.0% Feedback Lower Limit of Tension PID 0.0~100.
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Chapter 4 Parameters| Group 9 Communication Parameters Pr. 09-00 09-01 09-02 09-03 09-04 09-05 09-06 09-07 09-08 Explanation Communication Address COM1 Transmission Speed COM1 Transmission Fault Treatment Settings 1~254 4.8~115.2Kbps 0: Warn and keep operation 1: Warn and ramp to stop 2: Warn and coast to stop 3: No warning and keep operation 0.0~100.
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Chapter 4 Parameters| Pr. 09-20 09-21 09-22 09-23 4-22 Explanation Settings Block Transfer 10 0~65535 Multi-function Output Status AFM2 Status 0~65535 AFM3 Status 0~4095 0~4095 Factory Setting 0 Readonly Readonly Readonly VF VFPG SVC ○ ○ ○ FOCPG TQRPG ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Revision August 2008, 03VE, SW V2.
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Chapter 4 Parameters| Group 10 Speed Feedback Control Parameters Pr.
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Chapter 4 Parameters| Pr. Explanation Settings 10-21 P Gain of Zero Speed 0~40 10-22 I Gain of Zero Speed 0.000~10.000 sec Feed Forward Gain of APR Decelerate Time of Position Max. Frequency for Resolution Switch Reserved PG Mechanical Gear A1 PG Mechanical Gear B1 PG Mechanical Gear A2 PG Mechanical Gear B2 0~100 10-23 10-24 10-25 10-26 10-27 10-28 10-29 10-30 4-24 0.00~600.00 sec/00~6000.0 sec 50.00~600.00Hz Factory Setting 10 0.100 VF ○ 30 3.00 3.0 50.
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Chapter 4 Parameters| Group 11 Advanced Parameters Pr.
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Chapter 4 Parameters| 4.2 Version Differences 4.2.1 Version 2.02 New or update parameter groups are: Group 2: Digital Input/Output Parameters Group 3: Analog Input/Output Parameters Group 6: Protection Parameters Group 8: High-function PID Parameters Group 10: Speed Feedback Control Parameters 4.2.2 Version 2.
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Chapter 4 Parameters| Pr. 02-35 02-36 02-37 02-38 02-39 02-40 02-41 02-42 Explanation Multi-function Output 5 (MO3) Settings Multi-function Output 7 (MO5) 33: Zero speed (actual output frequency) 34: Zero speed with Stop (actual output frequency) 35: Error output selection 1 (Pr.06-23) Multi-function Output 8 (MO6) Multi-function Output 6 (MO4) Factory VF VFPG SVC FOCPG TQRPG Setting ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 36: Error output selection 2 (Pr.
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Chapter 4 Parameters| Pr.
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Chapter 4 Parameters| In version 2.02, the parameters are from Pr.08-00 to Pr.08-15. Pr. 08-15 Explanation Settings Filter Time for PID Feedback 0.1~300.0 sec Factory VF VFPG SVC FOCPG TQRPG Setting 5.0 ○ ○ ○ ○ Group 10 Speed Feedback Control Parameters In version 2.02, the parameters are from Pr.10-00 to Pr.10-28. Pr. 10-28 Explanation Settings PG Mechanical Gear B1 Factory VF VFPG SVC FOCPG TQRPG Setting 1~5000 100 ○ ○ ○ Group 11 Advanced Parameters In version 2.
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Chapter 4 Parameters| New settings 44~50 for Pr.02-00~Pr.02-06 and new parameter 02-43. Pr.
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Chapter 4 Parameters| Pr.
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Chapter 4 Parameters| Pr. Explanation Settings Factory VF VFPG SVC FOCPG TQRPG Setting 50: Reserved 02-43 Zero-speed Level of Motor 0 0~65535 rpm ○ ○ ○ ○ ○ Group 3 Analog Input/Output Parameters New settings 11~16 for Pr.03-00~Pr.03-02 and new parameters 03-21~03-26. Pr.
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Chapter 4 Parameters| Group 5 Motor Parameters Pr. Explanation 05-00 Motor Auto Tuning 05-01 Full-load Current of Motor 1 Rated power of Motor 1 05-02 05-03 Settings 0: No function 1: Rolling test 2: Static Test 3: Reserved 40-100% Factory Setting 0 #.## 0~655.35 VF VFPG ○ ○ ○ #.## Rated speed of Motor 1 0~65535 (rpm) 1710 (60Hz, 4 poles), 1410 (50Hz, 4 poles) SVC 1710 ○ FOCPG TQRPG ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Group 6 Protection Parameters New setting 0 for Pr.
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Chapter 4 Parameters| Pr.
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Chapter 4 Parameters| Pr. 08-22 08-23 08-24 08-25 08-26 08-27 08-28 08-29 08-30 08-31 08-32 08-33 08-34 08-35 08-36 08-37 08-38 08-39 08-40 08-41 08-42 08-43 08-44 08-45 08-46 08-47 08-48 08-49 08-50 08-51 08-52 08-53 Explanation Wind Mode Mechanical Gear Ratio A Mechanical Gear Ratio B Source of the Tension Command/Line Speed Settings 0: Rewind 1: Unwind 1-65535 1-65535 0: Parameter setting (Pr.08-26) 1: RS-485 communication setting (Pr.08-26) 2: Analog input (Pr.
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Chapter 4 Parameters| Pr. 08-54 08-55 08-56 08-57 08-58 08-59 08-60 08-61 08-62 08-63 08-64 08-65 08-66 08-67 08-68 08-69 08-70 Explanation 1: Enable 1.0~6000.0mm Smart Start 0: Disable 1: Enable 2: In unwind mode, rewind in reverse direction 0.0~100.0% (according to Pr.08-26) 0.00~600.00Hz 0.01~600.00 seconds 0: Disable 1: Enable 0.0~3000.0m/min 1.0~6000.0mm Switch Level for Smart Start and PID function Frequency for Smart Start Accel. Time for Smart Start Broken Belt Detection Min.
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Chapter 4 Parameters| Group 9 Communication Parameters Pr. 09-21 09-22 09-23 Explanation Settings Multi-function Output Status AFM2 Status 0~65535 AFM3 Status 0~4095 0~4095 Factory Setting Readonly Readonly Readonly VF VFPG SVC FOCPG TQRPG ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Group 10 Speed Feedback Control Parameters New parameters 10-29~10-30 Pr.
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Chapter 4 Parameters| 4.3 Description of Parameter Settings Group 0 User Parameters 00-00 Identity Code of the AC Motor Drive Control mode VF VFPG Settings 00-01 : This parameter can be set during operation. SVC Factory setting: ## FOCPG TQRPG Read Only Rated Current Display of the AC Motor Drive Control mode VF VFPG Settings SVC Factory setting: ## FOCPG TQRPG Read Only Pr. 00-00 displays the identity code of the AC motor drive. The capacity, rated current, rated voltage and the max.
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Chapter 4 Parameters| 00-02 Control mode Parameter Reset VF VFPG SVC FOCPG TQRPG Settings 0 No Function 1 Read Only 2 Enable Group 11 Parameters Setting Factory setting: 0 8 Keypad Lock 9 All parameters are reset to factory settings (50Hz, 220V/380V) 10 All parameters are reset to factory settings (60Hz, 220V/440V) When it is set to 1, all parameters are read only except Pr.00-00~00-07 and it can be used with password setting for password protection.
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Chapter 4 Parameters| 00-04 Content of Multi-Function function Display Settings 0 4-40 Display the output current in A supplied to the motor U 1 Display the counter value which counts the number of pulses on TRG terminal 2 Display actual output frequency (H) 3 Display the actual DC BUS voltage in VDC of the AC motor drive 4 Display the output voltage in VAC of terminals U, V, W to the motor. 5 Display the power factor angle in º of terminals U, V, W to the motor.
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Chapter 4 Parameters| 00-04 Content of Multi-Function function Display 21 Number of actual motor revolution (PG1 of PG card) (Z) U 22 Pulse input frequency (PG2 of PG card) (4) U 23 Pulse input position (PG2 of PG card) (4.) U This parameter sets the display when Pr. 00-03 is set to 2. It is used to display the content when LED U is ON. It is helpful for getting the AC motor drive’s status by this parameter.
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Chapter 4 Parameters| Control mode VF VFPG SVC Settings Factory setting: 0 FOCPG TQRPG Digit 4: decimal point number (0 to 3) Digit 0-3: 40 to 9999 It is used digital setting method Digital 4: decimal point number (0: no decimal point, 1: 1 decimal point and so on.) Digit 0-3: 40 to 9999 (the corresponding value for the max. frequency).
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Chapter 4 Parameters| Control mode VF VFPG SVC Factory setting: 00 FOCPG TQRPG Settings 1 to 9998 and 10000 to 65535 Display 00 No password set or successful input in Pr. 00-07 01 Password has been set To set a password to protect your parameter settings. If the display shows 00, no password is set or password has been correctly entered in Pr.0007. All parameters can then be changed, including Pr.00-08. The first time you can set a password directly.
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Chapter 4 Parameters| 00-09 Control mode Unit: 1 Energy Saving Gain Factory setting: 100% FOCPG Settings 10~1000 % When Pr.00-19 is set to1, this parameter can be used for energy saving. The setting should be decreased when the energy saving is not well. When the motor is vibrated, the setting should be increased.
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01-01 Frequency% Chapter 4 Parameters| 01-02 voltage% 100 90 80 1.5 Power curve 70 60 50 40 30 Square curv e 20 10 0 80 100 20 40 60 00-12 Control mode Constant/Variable Torque Selection VF Settings VFPG SVC FOCPG 0 Constant Torque (100%) 1 Variable Torque (125%) Factory setting: 0 When “1” is selected, the oL level is 125% of rated drive current. All other overload ratings will not change, example: 150% of rated drive current for 60 seconds.
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Chapter 4 Parameters| Frequency 01- 00 Max. Frequency 1 1 When Pr.00-13 is set to 0. 2 When Pr.00-13 is set to 3. 2 Min. Frequency 01-05 Time decel. time accel. time 01-12 01-16 01-14 01-18 01-13 01-17 01-15 01-19 Accel./Decel. Time 00-14 Control mode Time Unit for Acceleration/Deceleration and S Curve VF VFPG Settings SVC Factory setting: 0 FOCPG 0 Unit: 0.01 second 1 Unit: 0.1 second This parameter determines the time unit for the Acceleration/Deceleration setting. Refer to Pr.
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Chapter 4 Parameters| From the table, we see that the PWM carrier frequency has a significant influence on the electromagnetic noise, AC motor drive heat dissipation, and motor acoustic noise. 00-18 Control mode Auto Voltage Regulation (AVR) Function VF Settings VFPG SVC FOCPG TQRPG 0 Enable AVR 1 Disable AVR 2 Disable AVR when deceleration stop Factory setting: 0 It is used to select the AVR mode. AVR is used to regulate the output voltage to the motor.
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Chapter 4 Parameters| Output Voltage 100% The maximum output voltage reduction is 25%. 75% Frequency Auto Energy-saving Operation 00-20 Control mode Source of the Master Frequency Command VF Settings VFPG SVC Factory setting: 0 FOCPG 0 Digital keypad (KPV-CE01) 1 RS-485 serial communication 2 External analog input (Pr. 03-00) 3 External UP/DOWN terminal 4 Pulse input without direction command (Pr.10-15 without direction) 5 Pulse input with direction command (Pr.
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Chapter 4 Parameters| The parameter determines how the motor is stopped when the AC motor drive receives a valid stop command. Output Frequency Output Frequency Time Operation Command RUN STOP Operation Command Free running to stop RUN Time STOP Ramp to stop: the AC motor drive decelerates from the maximum output frequency (Pr. 0100) to minimum output frequency (Pr. 01-09) according to the deceleration time and then stop.
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Chapter 4 Parameters| Group 1 Basic Parameters 01-00 Control mode Unit: 0.01 Maximum Output Frequency VF VFPG Settings SVC Factory setting: 60.00/50.00 FOCPG TQRPG 50.0 to 600.00Hz This parameter determines the AC motor drive’s Maximum Output Frequency. All the AC motor drive frequency command sources (analog inputs 0 to +10V, 4 to 20mA and -10V to +10V) are scaled to correspond to the output frequency range.
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Chapter 4 Parameters| Control mode VF Settings VFPG Factory setting: 0.50 SVC 0.00~600.00Hz 01-04 2nd Output Voltage Setting 1 Control mode VF Settings VFPG Unit: 0.1 SVC 230V series 0.1 to 255.0V Factory Setting: 5.0 460V series 0.1 to 510.0V Factory Setting: 10.0 01-37 2nd Output Frequency Setting 2 Control mode VF Settings VFPG SVC 0.00~600.00Hz 01-38 2nd Output Voltage Setting 2 Control mode VF Settings Unit: 0.01 Factory setting: 0.50 VFPG Unit: 0.
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Chapter 4 Parameters| Control mode VF Settings VFPG SVC 230V series 0.1 to 255.0V Factory Setting: 0.0 460V series 0.1 to 510.0V Factory Setting: 0.0 01-41 4th Output Frequency Setting 2 Control mode VF Settings VFPG SVC FOCPG TQRPG 0.00~600.00Hz 01-42 4th Output Voltage Setting 2 Control mode VF Settings Unit: 0.01 Factory Setting: 0.00 VFPG Unit: 0.1 SVC 230V series 0.1 to 255.0V Factory Setting: 0.0 460V series 0.1 to 510.0V Factory Setting: 0.
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Chapter 4 Parameters| F cmd>Fmi n NO by Pr.01- 34 Y ES F star t>Fmin NO fstart=F min F low= 0 Y ES H=Fc md Hz F cmd Y ES F min fstart=F star t F star t Time F low= 0 operation after start-up NO NO F cmd>Fl ow NO Y ES by Pr.01- 34 NO F cmdFmi n NO Y ES Y ES H=Fc md Hz H=Fc md F star t F min Hz Hz 60Hz F cmd H=Fl ow F cmd1 F min F cmd2 Time F low Revision August 2008, 03VE, SW V2.04 60Hz H=Fc md1 F cmd1>Flow& F cmd1>Fmin Time by Pr.
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Chapter 4 Parameters| NO F cmd>Fmi n by Pr.01- 34 Y ES NO F star t>Fmin fstart=F min F low= 0 Y ES H=Fc md Hz F cmd Y ES F min fstart=F star t F star t Time operation after start-up NO F low= 0 NO F cmd>Fl ow NO Y ES by Pr.01- 34 NO F cmd
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Chapter 4 Parameters| min. frequency, it will run with lower limit frequency. The upper limit frequency should be set to be higher than the lower limit frequency. Voltage Output Frequency Output Frequency 1st Output Upper Limit 01-10 Voltage Setting 1 01-11 Lower Limit 01-02 Frequency output 2nd Output ranges limitation Voltage Setting 1 01-04 Regular V/f Curve 3rd Output Special V/f Curve Voltage Setting 1 01-06 4th Output Voltage Setting 1 01-08 01-07 01-09 01-05 01-03 01-01 1st Freq. 3rd Freq.
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Chapter 4 Parameters| The Acceleration/Deceleration Time 1, 2, 3, 4 are selected according to the Multi-function Input Terminals settings. See Pr.02-01 to Pr.02-30 for details. When enabling torque limit and stall prevention function, actual accel./decel. time will longer than the above action time. Frequency 01-00 Max. O utput Frequency Frequency Setting Time accel. time decel. time 01-12,14,16,18,20 01-13,15,17,19,21 Accel./Decel.
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Chapter 4 Parameters| 01-27 Control mode S-curve for Deceleration Arrival Time 2 VF Settings VFPG SVC Unit: 0.1/0.01 Factory Setting: 0.2/0.0 FOCPG 0.00~25.00 sec /0.00~250.0 sec It is used to give the smoothest transition between speed changes. The accel./decel. curve can adjust the S-curve of the accel./decel. When it is enabled, the drive will have different accel./decel. curve by the accel./decel. time. The S-curve function is disabled when Pr.00-13 is set to 0. The Actual Accel.
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Chapter 4 Parameters| 2 Fmin (4th output frequency setting) When the frequency is less than Fmin (Pr.01-07 or Pr.01-41), it will operate by this parameter. When it is set to 0, the AC motor drive will be in waiting mode without voltage output from terminals U/V/W. When setting 1, it will execute DC brake by Vmin(Pr.01-08 and Pr.01-42) in V/f, VFPG and SVC modes. When it is set to 2, the AC motor drive will run by Fmin (Pr.01-07, Pr.01-41) and Vmin (Pr.0108, Pr.01-42) in V/f, VFPG, SVC and FOCPG modes.
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Chapter 4 Parameters| Group 2 Digital Input/Output Parameters 02-00 Control mode 2-wire/3-wire Operation Control VF Settings VFPG SVC 0 Factory setting: 0 FOCPG TQRPG FWD/STOP, REV/STOP 1 FWD/STOP, REV/STOP (Line Start Lockout) 2 RUN/STOP, REV/FWD 3 RUN/STOP, REV/FWD (Line Start Lockout) 4 3-wire (momentary push button) 5 3-wire (momentary push button and Line Start Lockout) Three of the six methods include a “Line Start Lockout” feature.
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Chapter 4 Parameters| 02-04 Multi-Function Input Command 4 (MI4) 02-05 Multi-Function Input Command 5 (MI5) 02-06 Multi-Function Input Command 6 (MI6) 02-23 Multi-Function Input Command 7 (MI7) 02-24 Multi-Function Input Command 8 (MI8) 02-25 Multi-Function Input Command 9 (MI9) 02-26 Multi-Function Input Command 10 (MIA) 02-27 Multi-Function Input Command 11 (MIB) 02-28 Multi-Function Input Command 12 02-29 Multi-Function Input Command 13 02-30 Multi-Function Input Command 14 Factory
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Settings 13: cancel the setting of the optimal acceleration/deceleration time 14: switch between drive settings 1 and 2 15: operation speed command form AVI 16: operation speed command form ACI 17: operation speed command form AUI 18: Emergency Stop (07-36) 19: Digital Up command 20: Digital Down command 21: PID function disabled 22: clear counter 23: input the counter value (multi-function input command 6) 24: FWD JOG command 25: REV JOG command 26: TQC+PG/FOC+PG model selection 27: ASR1/ASR2 selection 28:
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Chapter 4 Parameters| Settings 4-62 Functions Descriptions 0 No Function 1 Multi-step speed command 1/multi-step position command 1 2 Multi-step speed command 2/ multi-step position command 2 3 Multi-step speed command 3/ multi-step position command 3 4 Multi-step speed command 4/ multi-step position command 4 5 Reset After the error of the drive is eliminated, use this terminal to reset the drive.
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Chapter 4 Parameters| Settings Functions Descriptions optimal accel./decel. time 01/02/03/04 first. When this function is enabled, OFF is for auto mode and ON is for linear accel./decel. 14 Switch between drive settings 1 and 2 When this function is enabled, the drive will start to use motor 2 parameters. 15 Operation speed command form AVI When this function is enabled, the source of the frequency will force to be AVI.
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Chapter 4 Parameters| Settings Functions Descriptions 32 Middle torque bias (by Pr.07-30) The middle torque bias is according to the Pr.07-30 setting. 33 Low torque bias (by Pr.07-31) The low torque bias is according to the Pr.07-31 setting. When this function is enabled, the corresponding 15-step speed for the multi-function inputs 1-4 will be 15 positions. (Refer to Pr.04-15 to Pr.
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Chapter 4 Parameters| Settings Functions Descriptions When this function is enabled, the AC motor drive will start to execute position control.
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Chapter 4 Parameters| Settings Functions Descriptions Run/Stop 1011 2=11 cor responds to Pr.04-25 1010 2=10 cor responds to Pr.04- 24 MI=d1 1 0 0 MI=d2 1 1 1 MI=d3 0 0 0 MI=d4 1 1 1 MI=d36 T he motor position is from enc oder feedbac k and written into the cor responding multiposition of ON/O FF status of MI1 to MI4 (P r.04-25) T he motor position is from enc oder feedbac k and written into the cor responding multiposition of ON/O FF status of MI1 to MI4 ( P r.
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Chapter 4 Parameters| Settings Functions Descriptions When using setting 41 and setting 42, it needs to use with 2 input terminals for multi-position control. C NC Con tro ller (PLC) DO SPI Po si ti on Co mman d Cl ock DI DO SPI Po si ti on Co mman d Data DI transmission start 1 2 42 Serial position input 3 4 PG position co ntr ol point Pr.10 -19 main shaft VFD -VE PG position co ntrol point Pr.
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Chapter 4 Parameters| 02-08 Control mode The Acceleration/Deceleration Speed of the UP/DOWN Key with Constant Speed VF Settings VFPG SVC Unit: 0.01 Factory setting: 0.01 FOCPG 0.01 ~ 1.00Hz/ms These settings are used when multi-function input terminals are set to 19/20. 02-09 Control mode Digital Input Response Time VF Settings VFPG SVC Unit: 0.001 Factory setting: 0.005 FOCPG TQRPG 0.001~ 30.000 sec This parameter is used for digital input terminal signal delay and confirmation.
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Chapter 4 Parameters| Factory Setting: 1 02-13 Multi-function Output 3 (MO1) 02-14 Multi-function Output 4 (MO2) 02-35 Multi-function Output 5 (MO3) (need to use with EMV-APP01) Factory Setting: 0 Factory Setting: 0 Factory Setting: 0 02-36 Multi-function Output 5 6 (MO4) (need to use with EMV-APP01) Factory Setting: 0 02-37 Multi-function Output 5 7 (MO3MO5) (need to use with EMV-APP01) 02-38 Multi-function Output 8 (MO6) (need to use with EMV-APP01) 02-39 Multi-function Output 9 (MO7) (need
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Chapter 4 Parameters| Settings 12: Mechanical brake release (Pr.02-31) 13: Overheat 14: Software brake signal 15: PID feedback error 16: Slip error (oSL) 17: Terminal count value attained (Pr.02-16) 18: Preliminary count value attained (Pr.02-17) 19: Baseblock (B.B.) Indication 20: Warning output 21: Over voltage warning 22: Over-current stall prevention warning 23: Over-voltage stall prevention warning 24: Operation mode indication 25: Forward command 26: Reverse command 27: Output when current >= Pr.
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Chapter 4 Parameters| Settings Functions Descriptions 4 Desired Frequency Attained 2 (Pr.02-21) Active when the desired frequency (Pr.02-21) is attained. 5 Zero Speed (frequency command) Active when frequency command =0. (the drive should be at RUN mode) 6 Zero Speed with Stop (frequency command) Active when frequency command =0 or stop. 7 Over Torque (OT1) (Pr.06-06~06-08) Active when detecting over-torque. Refer to Pr.06-06 (overtorque detection selection-OT1), Pr.
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Chapter 4 Parameters| Settings 4-72 Functions Descriptions 21 Over-voltage Warning Active when the over-voltage is detected. 22 Over-current Stall Prevention Warning Active when the over-current stall prevention is detected. 23 Over-voltage Stall prevention Warning Active when the over-voltage stall prevention is detected. 24 Operation Mode Indication Active when the operation command is controlled by external terminal. 25 Forward Command Active when the operation direction is forward.
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Chapter 4 Parameters| Settings 40 41 Functions Descriptions Speed Attained (including zero speed) Active when the output frequency reaches frequency setting or stop. Multi-position Attained User can set any three multi-function input terminals to 41. The current position action status of these three terminals will be outputted. Example: if setting Pr.02-11, Pr.02-12 and Pr.02-13 to 41 and only the multi-position of the second point has been done.
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Chapter 4 Parameters| Settings 50 Functions Descriptions Reserved Example of crane function F requenc y command F req. command>02-31 & output c ur rent >02- 32 multi-function output MO= 42 (Ac ti ve w hen F com>=02-33, output cur rent> 02- 32 and time >02-31) F req. command<02-33 or output c urrent < 02- 32 02-31 02-31 It is recommended to be used with Dwell function (Pr.07-15 to Pr.
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Chapter 4 Parameters| If Pr02-11=1 and Pr02-15=1, Relay 1 RA-RC is open when the drive runs and is closed when the drive is stopped.
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Chapter 4 Parameters| Display value [00-04=01] TRG [02-06=23] Counter Trigger The width of trigger signal (output signal) Preliminary Counter Value (Pr.02-11 ~ Pr.02-14) 02-13=18 Terminal Counter Value 02-18 Control mode 02-17=3 02-14=17 02-16=5 Digital Output Gain VF VFPG SVC Settings Unit:1 FOCPG TQRPG Factory setting: 1 1 ~ 40 It is used to set the signal for the digital output terminals (DFM-DCM) and digital frequency output (pulse X work period=50%).
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Chapter 4 Parameters| H Fcmd=60Hz 02-21=40Hz 02-22=2Hz 42Hz 40Hz 38Hz 02-19=10Hz 02-20=2Hz 12Hz 10Hz 8Hz T 02-11~14=3 02-11~14=4 02-31 Brake Delay Time Control mode VF VFPG Settings Unit:0.001 SVC Factory setting: 0.000 FOCPG TQRPG 0.000~65.000 Sec When the AC motor drive runs after Pr.02-31 delay time, the corresponding multi-function output terminal (12: mechanical brake release) will be ON. This function should be used with DC brake.
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Chapter 4 Parameters| Settings 0~100% When output current is higher than Pr.02-32, it will activate multi-function output terminal (Pr.02-11 to Pr.02-14 is set to 27). When output current is lower than Pr.02-32, it will activate multi-function output terminal (Pr.02-11 to Pr.02-14 is set to 28). 02-33 Control mode Output Boundary for External Terminals VF VFPG Settings SVC Unit:0.01 Factory setting: 0.00 FOCPG TQRPG 0.00~+-60.00Hz When output frequency is higher than Pr.
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Chapter 4 Parameters| Group 3 Analog Input/Output Parameters 03-00 Analog Input 1 (AVI) Factory Setting: 1 03-01 Analog Input 2 (ACI) 03-02 Analog Input 3 (AUI) Factory Setting: 0 Factory Setting: 0 Settings 0: No function 1: Frequency command (torque limit under TQR control mode) 2: torque command (torque limit under speed mode) 3: Torque compensation command 4: PID target value (refer to group 8) 5: PID feedback signal (refer to group 8) 6: P.T.C.
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Chapter 4 Parameters| Positive torque 03-00~02=7 Positive torque limit 03-00~02=9 Regenerative torque limit 03-00~02=10 Positive/negative torque limit Reverse Forward 03-00~02=10 Positive/negative torque limit 03-00~02=8 Negative torque limit 03-03 Control mode 03-00~02=9 Regenerative torque limit Negative Torque Analog Input Bias 1 (AVI) VF VFPG Settings SVC FOCPG TQRPG Unit: 0.1 Factory setting: 0 -100.0~100.
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Chapter 4 Parameters| Control mode VF VFPG Settings SVC Factory setting: 0 FOCPG TQRPG 0 Zero bias 1 Lower than bias=bias 2 Greater than bias=bias 3 The absolute value of the bias voltage while serving as the center 4 Serve bias as the center In a noisy environment, it is advantageous to use negative bias to provide a noise margin. It is recommended NOT to use less than 1V to set the operation frequency.
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Chapter 4 Parameters| 03-14 Analog Input Delay Time (ACI) Unit: 0.01 03-15 Analog Input Delay Time (AUI) Unit: 0.01 Control mode VF VFPG Settings SVC Factory setting: 0.01 FOCPG TQRPG 0.00 to 2.00 sec These input delays can be used to filter noisy analog signal. 03-16 Addition Function of the Analog Input Control mode VF VFPG Settings SVC Factory setting: 0 FOCPG TQRPG 0 Disable (AVI, ACI, AUI) 1 Enable When Pr.
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Chapter 4 Parameters| Settings Settings 0 to 19 Functions Descriptions 0 Output frequency (Hz) Max. frequency Pr.01-00 is regarded as 100%. 1 Frequency command (Hz) Max. frequency Pr.01-00 is regarded as 100%. 2 Motor speed (Hz) 600Hz is regarded as 100% 3 Output current (rms) 2.5 X rated current is regarded as 100% 4 Output voltage 2 X rated voltage is regarded as 100% 5 DC Bus Voltage 450V (900V)=100% 6 Power factor -1.000~1.
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Chapter 4 Parameters| Settings 19 Functions Descriptions Pulse frequency command Max. frequency Pr.01-00 is regarded as 100%. 03-19 Analog Output Gain 1 Unit: 0.1 03-22 Analog Output Gain 2 (need to be used with EMV-APP01) Unit: 0.1 03-25 Analog Output Gain 3 (need to be used with EMV-APP01) Unit: 0.1 Control mode VF VFPG Settings SVC Factory setting: 100.0 FOCPG TQRPG 0 to 200.0% It is used to adjust the analog voltage level that terminal AFM outputs.
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Chapter 4 Parameters| Group 4 Multi-Step Speed Parameters 04-00 1st Step Speed Frequency Unit: 0.01 04-01 2nd Step Speed Frequency Unit: 0.01 04-02 3rd Step Speed Frequency Unit: 0.01 04-03 4th Step Speed Frequency Unit: 0.01 04-04 5th Step Speed Frequency Unit: 0.01 04-05 6th Step Speed Frequency Unit: 0.01 04-06 7th Step Speed Frequency Unit: 0.01 04-07 8th Step Speed Frequency Unit: 0.01 04-08 9th Step Speed Frequency Unit: 0.01 04-09 10th Step Speed Frequency Unit: 0.
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Chapter 4 Parameters| Settings 0 to 65535 Please refer to the explanation of Pr.02-00 to Pr.02-06. Pr.
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Chapter 4 Parameters| Group 5 Motor Parameters 05-00 Control mode Motor Auto Tuning SVC FOCPG TQRPG Settings 0 No function 1 Rolling test 2 Static Test 3 Reserved Factory setting: 0 Starting auto tuning by pressing RUN key and it will write the measure value into Pr.05-05 to Pr.05-09 for motor 1 and Pr.05-17 to Pr.05-21 for motor 2. The steps to AUTO-Tuning are: (when setting to 1) 1. Make sure that all the parameters are set to factory settings and the motor wiring is correct. 2.
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Chapter 4 Parameters| 05-01 Control mode Full-load Current of Motor 1 VF VFPG Settings SVC Factory setting: #.## FOCPG TQRPG 40 to 100% This value should be set according to the rated frequency of the motor as indicated on the motor nameplate. The factory setting is 90% X rated current. Example: The rated current for 7.5HP (5.5kW) is 25 and factory setting is 22.5A. The range for setting will be 10~30A.(25*40%=10 and 25*120%=30) 05-02 Control mode Rated Power of Motor 1 SVC Unit: 0.
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Chapter 4 Parameters| 05-06 Rotor Resistance R1 of Motor 1 Unit: 0.001 05-07 Rr of Motor 1 Unit: 0.001 Control mode SVC Factory setting: #.### FOCPG TQRPG Settings 0~65.535Ω 05-08 Lm of Motor 1 Unit: 0.1 05-09 Lx of Motor 1 Unit: 0.1 Control mode SVC Settings 05-10 Control mode Factory setting: #.# FOCPG TQRPG 0~6553.
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Chapter 4 Parameters| When output frequency reaches Y-connection/Δ −connection switch frequency, drive will delay by Pr.05-30 before multi-function output terminals are active. Yconnection switch: can be used for wide range motor Y connection for low speed: higher torque can be used for rigid tapping connection for high speed: higher torque can be used for high-speed drilling connection is finished Pr.02-01~06=30 U MI1 V W Pr.02- 01~06=29 U connection control Y-connection is finished MI2 RA Pr.
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Chapter 4 Parameters| free run status output frequency Y-connection output Pr.02-11~14=31 Y-connection confirmation input Pr.02-01~06=29 △-connection output Pr.02-11~14=32 △-connection confirmation input Pr.02-01~06=30 Y-△ switch error frequency ON ON ON ON delay time Pr.05-30 05-13 Control mode 2 seconds Full-load Current of Motor 2 VF VFPG Settings SVC FOCPG TQRPG Unit: 1% Factory setting: #.
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Chapter 4 Parameters| 05-16 Control mode Number of Motor Poles 2 VF VFPG Settings SVC Factory setting: 4 FOCPG TQRPG 2 to 20 It is used to set the number of motor poles (must be an even number). 05-17 Control mode No-load Current of Motor 2 VFPG SVC Settings FOCPG TQRPG Unit: Amp Factory setting: #.## 0 to factory setting of Pr.05-01 The factory setting is 40% X rated current. 05-18 Rotor Resistance R1 of Motor 2 05-19 Rr of Motor 2 Control mode SVC Unit: 0.
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Chapter 4 Parameters| 05-24 Control mode Torque Compensation Gain VF VFPG Settings Unit: 1 Factory setting: 0 0 to10 This parameter may be set so that the AC motor drive will increase its voltage output to obtain a higher torque. Only to be used for SVC control mode. Too high torque compensation can overheat the motor. 05-25 Control mode Slip Compensation Gain VF SVC Settings Unit: 0.01 Factory setting: 0.00 0.00 to10.
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Chapter 4 Parameters| Pr.05-26 to Pr.05-28 are used to set allowable slip level/time and over slip treatment when the drive is running. 05-29 Control mode Hunting Gain VF VFPG Settings Unit: 1 Factory setting: 2000 SVC 0 to 10000 (0: disable) The motor will have current wave motion in some specific area. It can improve this situation by setting this parameter. (When it is high frequency or run with PG, Pr.05-29 can be set to 0.
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Chapter 4 Parameters| Group 6 Protection Parameters 06-00 Low Voltage Level Control mode VF Settings VFPG Unit: 0.1 SVC FOCPG TQRPG 230V series 160.0~220.0Vdc Factory Setting: 180.0 460V series 320.0~440.0Vdc Factory Setting: 360.0 It is used to set the Lv level. input voltage 30V(60V) Pr. 06-00 LV 06-01 Over-Voltage Stall Prevention Control mode VF Settings VFPG SVC Unit: 0.1 FOCPG TQRPG 230V series 350.0~450.0Vdc Factory Setting: 380.0 460V series 700.0~900.
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Chapter 4 Parameters| 06-02 Control mode Phase-loss Protection VF VFPG Settings SVC 0 Factory Setting: 0 FOCPG TQRPG Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop It is used to set the phase-loss treatment. The phase-loss will effect driver’s control characteristic and life.
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Chapter 4 Parameters| Over-Current Stall Prevention during Operation, output Over-Current frequency decrease Detection Level Output Current 06-04 Output Frequency Time over-current stall prevention during operation 06-05 Accel./Decel. Time Selection of Stall Prevention at Constant Speed Control mode VF Settings VFPG Factory Setting: 0 SVC 0 by current accel/decel. time 1 by the 1st accel/decel. time 2 by the 2nd accel/decel. time 3 by the 3rd accel/decel. time 4 by the 4th accel/decel.
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Chapter 4 Parameters| Settings 10 to 250% 06-08 Over-torque Detection Time (OT1) Control mode VF VFPG Settings SVC FOCPG TQRPG 06-09 Over-torque Detection Selection (OT2) VF VFPG Settings 06-10 06-11 SVC FOCPG TQRPG Factory Setting: 0 0 Over-Torque detection disabled.
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Chapter 4 Parameters| current 5% Pr.06-07, Pr.06-10 Pr.06-08, 06-11 06-12 Current Limit Unit: 1 Control mode FOCPG TQRPG Factory Setting: 150 Settings 0 to 250% It is used to set the current limit.
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Chapter 4 Parameters| The parameter is set by the output frequency, current and operation time of the drive for activating the I2t electronic thermal protection function. The function will be activated for the 150% * setting current for the setting of Pr.06-14/Pr.06-28. Operation time(min) 5 60Hz or more 4 50Hz 3 10Hz 5Hz 2 1 Load 0 20 40 60 80100120140160180200 factor (%) 06-15 Control mode Heat Sink Over-heat (OH) Warning VF VFPG SVC FOCPG TQRPG 0.0 to 110.
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Settings 0: No fault 1: Over-current during acceleration (ocA) 2: Over-current during deceleration (ocd) 3: Over-current during constant speed (ocn) 4: Ground fault (GFF) 5: IGBT short-circuit (occ) 6: Over-curent at stop (ocS) 7: Over-voltage during acceleration (ovA) 8: Over-voltage during deceleration (ovd) 9: Over-voltage during constant speed (ovn) 10: Over-voltage at stop (ovS) 11: Low-voltage during acceleration (LvA) 12: Low-voltage during deceleration (Lvd) 13: Low-voltage during constant speed (Lv
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Chapter 4 Parameters| Settings VF ○ 52: Password error (PcodE) 53: Reserved 54: Communication error (cE1) 55: Communication error (cE2) 56: Communication error (cE3) 57: Communication error (cE4) 58: Communication Time-out (cE10) 59: PU time-out (cP10) 60: Brake transistor error (bF) 61: Y-connection/Δ-connection switch error (ydc) 62: Decel.
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Chapter 4 Parameters| Fault code Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 current Volt.
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Chapter 4 Parameters| Fault code 27: over-torque 1 (ot2) Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 current Volt.
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Chapter 4 Parameters| Bit0 Fault code Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 current Volt. OL SYS FBK EXI CE 50: Emergency stop (EF1) ● 51: External Base Block (B.B.
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Chapter 4 Parameters| Settings 0.0 to 100.0% It is used to set the PTC level, and the corresponding value for 100% is max. analog input value. 06-31 Control mode Filter Time for PTC Detection VF VFPG Settings 06-32 Control mode 06-33 Output Frequency for Malfunction VF VFPG 06-34 VFPG 06-35 06-36 VF FOCPG TQRPG VFPG SVC FOCPG TQRPG VF VFPG SVC FOCPG TQRPG Unit: 0.1 Factory Setting: 0.0 Unit: 0.1 Factory Setting: 0.0 Unit: 0.01 Factory Setting: 0.00 0.00~655.
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Chapter 4 Parameters| Group 7 Special Parameters 07-00 Software Brake Level Control mode VF Settings VFPG SVC Unit: 0.1 FOCPG TQRPG 230V series 350.0~450.0Vdc Factory Setting: 380.0 460V series 700.0~900.0Vdc Factory Setting: 760.0 This parameter sets the DC-bus voltage at which the brake chopper is activated.
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Chapter 4 Parameters| Output frequency 01-09 Minimum output frequency Run/Stop Start-point for DC braking time during stopping DC Braking Time during Stopping OFF ON Time DC Braking Time DC Brake during Start-up is used for loads that may move before the AC drive starts, such as fans and pumps. Under such circumstances, DC Brake can be used to hold the load in position before setting it in motion.
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Chapter 4 Parameters| Settings 0.1 to 5.0 sec If the duration of a power loss is less than this parameter setting, the AC motor drive will resume operation. If it exceeds the Maximum Allowable Power Loss Time, the AC motor drive output is then turned off (coast stop). The selected operation after power loss in Pr.07-06 is only executed when the maximum allowable power loss time is ≤5 seconds and the AC motor drive displays “Lu”.
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Chapter 4 Parameters| Output frequency (H) Input B.B. signal Stop output voltage Disable B.B. signal Output voltage (V) Waiting time 08.07 output current A 07-09 Current Limit for Speed Search Speed Speed Search Synchronization speed detection Time FWD Run B.B. B.B. Search with minimum output frequency upward timing chart Input B.B. signal Stop voltage output Disable B.B. signal Waiting time Pr.
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Chapter 4 Parameters| 07-10 Base Block Speed Search Control mode VF VFPG Settings SVC 0 Factory Setting: 0 FOCPG TQRPG Stop operation 1 Speed search starts with last frequency command 2 Speed search starts with minimum output frequency This parameter determines the AC motor drive restart method after External Base Block is enabled. In PG control mode, the AC motor drive will execute the speed search function automatically by the PG speed when this setting isn’t set to 0.
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Chapter 4 Parameters| In PG control mode, the AC motor drive will execute the speed search function automatically by the PG speed when this setting isn’t set to 0. 07-13 Decel. Time Selection for Momentary Power Loss (DEB function) Control mode VF VFPG Settings SVC FOCPG TQRPG 0 Disable 1 1st decel. time 2 2nd decel. time 3 3rd decel. time 4 4th decel. time 5 Current decel. time 6 Auto decel. time Factory Setting: 0 This parameter is used for the decel.
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Chapter 4 Parameters| DC BUS voltage it doesn't need multi-function terminals The level for DEB return time (Lv=+30V+58V) The level for soft start relay to be ON (Lv+30) Lv level Soft start relay at power side DEB function is activated Output frequency Pr.07-13 Decel. time selection for momentary power loss DEB return time 07-14 NOTE When Pr.07-14 is set to 0, the AC motor drive will be stopped and won't re-start at the power-on again.
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Chapter 4 Parameters| 07-15 Control mode Dwell Time at Accel. VF VFPG Settings 07-16 Control mode Control mode 0.00 to 600.00 sec VF VFPG Control mode SVC Unit: 0.01 Factory Setting: 0.00 FOCPG 0.00 to 600.00 Hz Dwell Time at Decel. VF VFPG Settings 07-18 FOCPG Dwell Frequency at Accel. Settings 07-17 SVC Unit: 0.01 Factory Setting: 0.00 SVC Unit: 0.01 Factory Setting: 0.00 FOCPG 0.00 to 600.00 sec Dwell Frequency at Decel. VF VFPG Settings SVC Unit: 0.01 Factory Setting: 0.
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Chapter 4 Parameters| 07-20 Control mode Torque Command Unit: 0.1 Factory Setting: 0.0 TQRPG Settings -100.0 to 100.0% (Pr. 07-22 setting=100%) This parameter is torque command. When Pr.07-22 is 250% and Pr.07-20 is 100%, the actual torque command = 250%X100% X motor rated torque. 07-21 Control mode Torque Command Source Factory Setting: 0 TQRPG Settings 0 Digital keypad 1 RS485 serial communication (RJ-11) 2 Analog signal (Pr.
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Chapter 4 Parameters| torque torque torque frequency 07-25 07-26 Pr.07-24=0 Running/opposite running direction are limited by Pr.07-25 and Pr.07-26. frequency frequency 07-25 00-20 07-24=1 When it is reverse running, running direction is limited by Pr.07-25 opposite running direction is limited by Pr.00-20. 07-26 00-20 07-24=1 When it is forward running, running direction is limited by Pr.00-20 opposite running direction is limited by Pr.07-26.
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Chapter 4 Parameters| 07-28 Control mode Torque Offset Setting SVC Unit: 0.1 Factory Setting: 0.0 FOCPG TQRPG Settings 0.0 to 100.0% This parameter is torque offset. The motor rated torque is 100%. 07-29 Control mode High Torque Offset SVC FOCPG TQRPG Settings 07-30 Control mode Control mode 0.0 to 100.0% Middle Torque Offset SVC Unit: 0.1 Factory Setting: 20.0 FOCPG TQRPG Settings 07-31 Unit: 0.1 Factory Setting: 30.0 0.0 to 100.0% Low Torque Offset SVC Unit: 0.1 Factory Setting: 10.
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Chapter 4 Parameters| Positive torque Forward motor mode 06-12 current limit Reverse motor mode 06-12 current limit External analog terminals Pr.03-00~02 7: positive torque limit 10: positive/negative torque limit 9: regenerative torque limit External analog terminals Pr.03-00~02 7: positive torque limit 10: positive/negative torque limit Pr.07-35 Reverse regenerative torque limit speed speed Pr.07-33 Forward regenerative torque limit External analog terminals Pr.
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Chapter 4 Parameters| Group 8 High-function PID Parameters 08-00 Control mode Input Terminal for PID Feedback VF VFPG Settings SVC FOCPG Factory Setting: 0 0 No function 1 Negative PID feedback from external terminal AVI (Pr.03-00) 2 Negative PID feedback from PG card (Pr.10-15, skip direction) 3 Negative PID feedback from PG card (Pr.10-15) 4 Positive PID feedback from external terminal AVI (Pr.03-00) 5 Positive PID feedback from PG card (Pr.
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Chapter 4 Parameters| 08-03 Control mode Derivative Control (D) VF VFPG Settings SVC Unit: 0.01 FOCPG Factory Setting: 0.00 0.00 to 1.00 sec This parameter determines the damping effect for the PID feedback loop. If the differential time is long, any oscillation will quickly subside. If the differential time is short, the oscillation will subside slowly. 08-04 Control mode Upper limit for Integral Control VF VFPG Settings SVC FOCPG Unit: 0.1 Factory Setting: 100.0 0.0 to 100.
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Chapter 4 Parameters| Inp ut Selection of the PID Targe ted Value 00-20:KPV-C E0 1/ RS485 03-00~0 2:UP/D own ke y PG 1 PID Cancelled 08- 00=0 or 02- 01~ 06=21( pid off) Output 2 + PID offset 08-06 + Display of th e PID fee dback 00- 14=1 0 display o f t he PID feed back - Inp ut Selection of the PID Fee dback 08- 00:AVI/ACI AUI /PG P D Pro po rtio n ga in Di ffere nti al Time 08-01 08-03 I 08- 02 Int egral Time + + PID Delay Time 08-07 08- 04 uppe r limit for Int egral 08-05 PID Freq.
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Chapter 4 Parameters| Control mode VF VFPG Settings SVC FOCPG Factory Setting: 0.0 0.0 to 3600.0 sec This parameter defines the time during which the PID feedback must be abnormal before a warning is given. It also can be modified according to the system feedback signal time. If this parameter is set to 0.0, the system would not detect any abnormality signal.
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Chapter 4 Parameters| Frequency command 08-11 Wake-up frequency actual output frequency 08-10 Sleep frequency 0Hz sleep time 08-12 Sleep Function 08-13 Control mode PID Deviation Level VF VFPG Settings 08-14 Control mode Control mode FOCPG 1.0 to 50.0% PID Deviation Time VF VFPG Settings 08-15 SVC Unit: 0.1 Factory Setting: 10.0 SVC Unit: 0.1 Factory Setting: 5.0 FOCPG 0.1 to 300.0 sec Filter Time for PID Feedback VF VFPG Settings SVC FOCPG 0.1 to 300.
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Chapter 4 Parameters| 08-25 & 08-26 + PID output frequenc y 08-35=0 *1 Limit + PI - + 08-35=1 *-1 08-29 & 08-30 08-32 & 08-33 08-27 08-23 & 08-24 mechanical gear r ati o reel diameter line speed output frequency master fr equenc y Mo tor Mo tor ten sio n feed back AFM or DFM o peratio n com m and freq uen cy sett in g AI line sp eed in p ut AI o r PG 2 o peratio n co m man d MO= d1 F WD F WD o rRE V Drive 2 AI Drive 1 Line speed, speed mode 08-23 or 08-24 mechanical gear r ati o A
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Chapter 4 Parameters| Encoder Motor line speed feedback line speed command PG 2 AI or communication driv e Open-loop, torque mode Motor tension command PG 1 AI operation command F WD torque c omm and direc tion MI=d39 line speed input AI or PG 2 (not i ndi spensable) driv e torque compensation 08-83~08-86 tension setting 08-76/08-79 tension taper 08-81 torque calc ul ation torque value + + torque command reel diameter 08-42 08-42 reel diameter Revision August 2008, 03VE, SW V2.
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Chapter 4 Parameters| 08-22 Control mode Wind Mode VF VFPG Settings SVC Factory Setting: 0 FOCPG TQRPG 0 Rewind 1 Unwind 08-23 Mechanical Gear Ratio A Unit: 1 08-24 Mechanical Gear Ratio B Unit: 1 Control mode VF VFPG Settings SVC Factory Setting: 100 FOCPG TQRPG 1 to 65535 Application without Encoder Driv er mechanical gear ratio A 1:10 Load Gear ratio 10:1 08-25 Control mode Source of the Tension Command/Line Speed VF VFPG Settings 08-26 Control mode Motor mechanical gea
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Chapter 4 Parameters| Control mode VF VFPG Settings 08-28 Control mode SVC Factory Setting: 0 FOCPG TQRPG 0 Analog input (Pr. 03-00~03-02 is set to 11 PID feedback of tension) 1 Pulse input (Pr.08-40) Auto-tuning Tension PID VF Settings VFPG SVC Factory Setting: 0 FOCPG TQRPG 0 Disable 1 Reel diameter (08-29~08-31corresponds to 08-44, 08-32~08-34 corresponds to 08-43) 2 Frequency (08-29~08-31 corresponds to 01-07, 08-32~08-34 corresponds to 01-00) When Pr.08-28 is set to 1: P.I.
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Chapter 4 Parameters| Control mode VF VFPG Settings 08-30 Control mode 08-32 Control mode Tension PID I1 VF VFPG 08-33 Unit: 0.01 SVC Tension PID P2 VF VFPG VF VFPG Unit: 0.01 SVC VF VFPG Settings FOCPG TQRPG SVC Factory Setting: 0 FOCPG TQRPG 0 Positive output 1 Negative output Tension/Line Speed PID Output Limit VF VFPG Settings SVC Unit: 0.01 Factory Setting: 20.00 FOCPG TQRPG 0 to 100.00% (according to Pr.
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Chapter 4 Parameters| 3 Pulse input (Pr.08-40) 4 DFM-DCM pulse input (Pr.02-18) When it is set to 1, 3 or 4, the current line speed will be saved into Pr.08-41 via analog and pulse command. When it is set to 2, it can change the setting of Pr.08-41 (current line speed) via communication. When it is set to 3 or 4, pulse signal needs to be connected to PG2 of the PG card and then set the PG type by Pr.10-15. When it is set to 3, it needs to use with Pr.08-40. When it is set to 4, Pr.
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Chapter 4 Parameters| Control mode VF VFPG Settings 08-40 Control mode 08-41 Factory Setting: 0.0 FOCPG TQRPG 0.0 to 3000.0 m/min Pulse Number for Each Meter VF VFPG Settings Control mode SVC SVC Unit: 0.1 Factory Setting: 0.0 FOCPG TQRPG 0.0 to 6000.0 Current Line Speed VF VFPG Settings SVC Unit: 0.1 Factory Setting: 0.0 FOCPG TQRPG 0.0 to 3000.0 m/min When Pr.08-37 is set to 1, 3, or 4, the current line speed will be saved into Pr.08-41 via analog and pulse command.
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the path when Pr.08- 42 is set to 1 proxi mity switch/ encoder gear ratio 08-43 Control mode 08-44 VFPG 08-45 the path when Pr.08- 42 is set to 2 Motor Encoder SVC Unit: 0.1 FOCPG TQRPG Factory Setting: 6000.0 1.0 to 6000.0mm Empty Reel Diameter VF VFPG Settings Control mode Driv er Max. Reel Diameter VF Settings Control mode Chapter 4 Parameters| SVC Unit: 0.1 FOCPG TQRPG Factory Setting: 1.0 1 to 6000.
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Chapter 4 Parameters| Control mode VF VFPG Settings 08-50 Control mode 08-51 Coil Number for Each Layer VF VFPG 08-52 SVC Unit: 1 Factory Setting: 1 FOCPG TQRPG 1 to 10000 Material Thickness VF VFPG Settings Control mode Factory Setting: 1 FOCPG TQRPG 1 to 10000ppr Settings Control mode SVC Unit: 0.001 SVC Factory Setting: 1.000 FOCPG TQRPG 0.001 to 60.000mm Filter Time of Reel Diameter VF VFPG Settings SVC Unit: 0.01 Factory Setting: 1.00 FOCPG TQRPG 0.00 to 100.
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Chapter 4 Parameters| Settings 08-57 Control mode 0.0~100.0% (according to Pr.08-26) Frequency for Smart Start VF VFPG Settings 08-58 Control mode SVC FOCPG TQRPG Factory Setting: 2.00 0.00~600.00Hz Accel. Time for Smart Start VF Unit: 1 VFPG Settings SVC FOCPG Unit: 0.01 Factory Setting: 3.00 0.01~600.00 sec When the speeds of wider/unwinder and tractor can’t match at start-up, the situation can be improved by setting Pr.08-57 and Pr.08-58.
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Chapter 4 Parameters| Control mode VF VFPG Settings SVC Factory Setting: 100 FOCPG 0~100% The corresponding value for the 100% of dancer is 10V. 08-64 Control mode Allowance Error Detection Time of Tension PID Feedback VF VFPG Settings 08-65 Control mode SVC FOCPG Unit: 0.1 Factory Setting: 0.5 0.0~10.
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Chapter 4 Parameters| Settings 0.00~100.00 sec 08-71 | 08-75 Reserved 08-76 Source of Tension Setting Control mode Settings 08-77 Control mode 08-78 08-79 08-80 08-81 Factory Setting: 0 0 ~30000 N Unit: 1 Factory Setting: 0 0 ~30000 N Source of Zero-speed Tension Setting Factory Setting: 0 TQRPG 0 Disable 1 Communication RS-485 (Pr.08-80) 2 Analog input (Pr. 03-00~03-02 is set to 16 zero-speed tension) (Pr.
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Chapter 4 Parameters| Control mode Settings 08-83 Control mode 08-84 08-85 08-86 Control mode 4-136 Unit: 1 Factory Setting: 0 TQRPG 0~30000 Torque Feed Forward Gain Unit: 0.1 Factory Setting: 50.0 TQRPG 0.0~100.0% Low Pass Filter Time of Torque Feed Forward Unit: 0.01 Factory Setting: 5.00 TQRPG Settings 08-87 | 08-99 0.0~100.0% Compensation Coefficient of Material Inertial Settings Unit: 1 Factory Setting: 0.
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Chapter 4 Parameters| Group 9: Communication Parameters There is a built-in RS-485 serial interface, marked RJ-11 near to the control terminals. The pins are defined below: 1: EV 2: GND 3: SG4: SG+ 5: Reserved 1 6: Reserved 6 Each VFD-VE AC drive has a pre-assigned communication address specified by Pr.09-00. The RS485 master then controls each AC motor drive according to its communication address.
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Chapter 4 Parameters| 09-03 COM1 Time-out Detection Control mode VF VFPG SVC Settings Unit: 0.1 Factory Setting: 0.0 FOCPG TQRPG 0.0 ~ 100.0 sec (0.0 disable) If Pr.09-03 is not set to 0.0, Pr.09-02=0~2, and there is no communication on the bus during the Time Out detection period (set by Pr.09-03), “cE10” will be shown on the keypad.
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Chapter 4 Parameters| Character ASCII code ‘8’ 38H ‘9’ 39H ‘A’ 41H ‘B’ 42H ‘C’ 43H ‘D’ 44H ‘E’ 45H ‘F’ 46H RTU mode: Each 8-bit data is the combination of two 4-bit hexadecimal characters. For example, 64 Hex. 2. Data Format 10-bit character frame (For ASCII): ( 7.N.2) Start bit 0 1 2 3 5 4 Stop Stop bit bit 6 7-bit character 10-bit character frame ( 7.E.1) Start bit 0 1 3 2 4 5 Even Stop 6 parity bit 7-bit character 10-bit character frame ( 7.O.
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Chapter 4 Parameters| DATA (n-1) to DATA 0 LRC CHK Hi LRC CHK Lo END Hi END Lo Contents of data: Nx8-bit data consist of 2n ASCII codes n<=16, maximum of 32 ASCII codes LRC check sum: 8-bit check sum consists of 2 ASCII codes End characters: END1= CR (0DH), END0= LF(0AH) RTU mode: START A silent interval of more than 10 ms Address Communication address: 8-bit address Function Command code: 8-bit command DATA (n-1) to DATA 0 CRC CHK Low CRC CHK High END Contents of data: n×8-bit data, n<=16 CRC che
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Chapter 4 Parameters| Command message: Number of data (count by word) LRC Check END Response message: ‘0’ ‘2’ ‘0’ ‘0’ ‘0’ ‘2’ ‘D’ ‘7’ CR LF Content of starting address 2102H Content of address 2103H LRC Check END ‘1’ ‘7’ ‘7’ ‘0’ ‘0’ ‘0’ ‘0’ ‘0’ ‘7’ ‘1’ CR LF RTU mode: Command message: Address Function Starting data address Number of data (count by word) CRC CHK Low CRC CHK High 01H 03H 21H 02H 00H 02H 6FH F7H Response message: Address Function Number of data (count by byte) Content of address 2102H
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Chapter 4 Parameters| 00H 17H Data content 70H CRC CHK Low 86H CRC CHK Low CRC CHK High 22H CRC CHK High (3) 10H: write multiple registers (write multiple data to registers) Example: Set the multi-step speed, Pr.05-00=50.00 (1388H), Pr.05-01=40.00 (0FA0H). AC drive address is 01H.
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Chapter 4 Parameters| content A0H CRC Check Low ‘9’ CRC Check High ‘A’ 3.4 Check sum ASCII mode: LRC (Longitudinal Redundancy Check) is calculated by summing up, module 256, the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation of the 2’scomplement negation of the sum. For example, reading 1 word from address 0401H of the AC drive with address 01H.
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Chapter 4 Parameters| transmitting the CRC value in the message, the upper and lower bytes of the CRC value must be swapped, i.e. the lower order byte will be transmitted first. The following is an example of CRC generation using C language. The function takes two arguments: Unsigned char* data Å a pointer to the message buffer Unsigned char length Å the quantity of bytes in the message buffer The function returns the CRC value as a type of unsigned integer.
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Chapter 4 Parameters| Content Address 2002H 2100H Status monitor Read only 2119H 2102H 2103H 2104H 2105H 2106H 2107H 2109H 2116H 211AH 211BH 211CH 2200H 2203H 2204H 2205H 2206H 2207H Function Bit 0 1: EF (external fault) on Bit 1 1: Reset Bit 2 1: B.B. ON Bit 3-15 Reserved Error code: refer to Pr.06-17 to Pr.
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Chapter 4 Parameters| STX Address Low Address High Function Low Function High Exception code LRC CHK Low LRC CHK High END 1 END 0 ‘:’ ‘0’ ‘1’ ‘8’ ‘6’ ‘0’ ‘2’ ‘7’ ‘7’ CR LF Address Function Exception code CRC CHK Low CRC CHK High 01H 86H 02H C3H A1H The explanation of exception codes: Exception Explanation code Illegal function code: 01 The function code received in the command message is not available for the AC motor drive.
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Chapter 4 Parameters| outportb(PORT+MCR,0x08); /* interrupt enable */ outportb(PORT+IER,0x01); /* interrupt as data in */ outportb(PORT+LCR,(inportb(PORT+LCR) | 0x80)); /* the BRDL/BRDH can be access as LCR.
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Chapter 4 Parameters| 09-09 Control mode 2 Modbus ASCII mode, protocol <7,E,1> 3 Modbus ASCII mode, protocol <7,O,1> 4 Modbus ASCII mode, protocol <7,E,2> 5 Modbus ASCII mode, protocol <7,O,2> 6 Modbus ASCII mode, protocol <8,N,1> 7 Modbus ASCII mode, protocol <8,N,2> 8 Modbus ASCII mode, protocol <8,E,1> 9 Modbus ASCII mode, protocol <8,O,1> 10 Modbus ASCII mode, protocol <8,E,2> 11 Modbus ASCII mode, protocol <8,O,2> 12 Modbus RTU mode, protocol <8,N,1> 13 Modbus RTU mode, protoco
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Chapter 4 Parameters| 09-14 Block Transfer 4 Unit: 1 09-15 Block Transfer 5 Unit: 1 09-16 Block Transfer 6 Unit: 1 09-17 Block Transfer 7 Unit: 1 09-18 Block Transfer 8 Unit: 1 09-19 Block Transfer 9 Unit: 1 09-20 Block Transfer 10 Control mode VF VFPG Settings SVC Unit: 1 FOCPG TQRPG Factory Setting: 0 0 to 65535 There is a group of block transfer parameter available in the AC motor drive (Pr.09-11 to Pr.09-20). User can use them (Pr.09-11 to Pr.
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Chapter 4 Parameters| Group 10 PID Control 10-00 Encoder Pulse Control mode Unit: 1 Factory Setting: 600 VFPG FOCPG TQRPG Settings 1 to 20000 (Max=20000 for 2-pole motor) A Pulse Generator (PG) or encoder is used as a sensor that provides a feedback signal of the motor speed. This parameter defines the number of pulses for each cycle of the PG control.
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Chapter 4 Parameters| 10-02 Control mode PG Feedback Fault Treatment VFPG FOCPG TQRPG Settings 10-03 Control mode 0 Warn and keep operating 1 Warn and RAMP to stop 2 Warn and COAST to stop Detection Time for PG Feedback Fault VFPG FOCPG TQRPG Settings Factory Setting: 2 Unit: 0.01 Factory Setting: 1.00 0.00 to 10.00 sec When PG loss, encoder signal error, pulse signal setting error or signal error, if time exceeds the detection time for PG feedback fault (Pr.
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Chapter 4 Parameters| When integral time is set to 0, it is disabled. Pr.10-08 defines the switch frequency for the ASR1 (Pr.10-04, Pr.10-05) and ASR2 (Pr.10-06, Pr.10-07). PI 10-06 10-07 10-04 10-05 10-21 10-22 5Hz 5Hz 0Hz Hz 10-08 When using multi-function input terminals to switch ASR1/ASR2, the diagram will be shown as follows. Setting multi-function input terminal to 27 (ASR1/ASR2 switch) OFF ON ASR 1 ASR 2 0.1 sec 10-09 Control mode ASR Primary Low Pass Filter Gain ASR 1 0.1 sec Unit: 0.
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Chapter 4 Parameters| Settings 10-13 Control mode 0 to 50% (0: disable) PG Slip Detection Time 10-14 Factory Setting: 0.5 VFPG FOCPG Settings Control mode Unit: 0.1 0.0 to 10.0 sec PG Stall and Slip Error Treatment Factory Setting: 2 VFPG FOCPG Settings 0 Warn and keep operating 1 Warn and RAMP to stop 2 Warn and COAST to stop When the value of (rotation speed – motor frequency) exceeds Pr.10-12 setting, detection time exceeds Pr.10-13 or motor frequency exceeds Pr.
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Chapter 4 Parameters| Phase A is a pulse input and phase B is a direction input. (low input=forward direction, high input=reverse direction) FWD 4 REV A B 10-16 Control mode Output Setting for Frequency Division (denominator) VFPG Unit: 1 Factory Setting: 1 FOCPG TQRPG Settings 1 to 255 This parameter is used to set the denominator for frequency division. For example, when it is set to 2 with feedback 1024ppr, PG output will be 1024/2=512ppr.
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Chapter 4 Parameters| 10-20 Control mode Range for PG Position Attained (Home range) VFPG Unit: 1 Factory Setting: 10 FOCPG Settings 0 to 20000 This parameter determines the Home position attained in the position control mode. 10-21 Control mode P Gain of Zero Speed VFPG FOCPG Settings 10-22 Control mode Unit: 1 Factory Setting: 10 0 to 40Hz I Gain of Zero Speed VFPG FOCPG Settings Unit: 0.001 Factory Setting: 0.100 0.000 to 10.
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Chapter 4 Parameters| AUI +10V AUI 0V Max. output frequency Pr.01-00 AUI -10V Resolution switch frequency Pr.10-25 Output frequency 0Hz Max. waiting time for frequency switch Max. waiting time for frequency switch Resolution switch Pr.
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Chapter 4 Parameters| 00-20 + + P + + + - 10-09 tor que limit 07-32~07-35 no of fs et by anal og input (Pr.03-00) TQBias t or que off set s et ting controlled by ext ernal terminals (Pr.07-29 to Pr. 07-31) I 10-04 10-05 10-06 and 10-07 10-21 10-22 07-27 01-01 01-02 05-01~09 IGBT & PWM current limit f lux weakening c urv e c urr ent measure M 10-00 10-01 current f eedback actual frequenc y Control Di agram f or the Vecto r + Torque no offset by a na lo g in put (Pr.
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Chapter 4 Parameters| RUN RUN/STOP multi-function input OFF terminal is set to 26 (torque/speed mode switch) 03-00~03=1 speed (AVI/AUI/ACI is frequency command) command 03-00~03=2 (AVI/AUI/ACI is torque command) Control mode torque limit speed control ON speed limit torque command torque command OFF speed command torque limit speed control STOP ON speed limit torque command torque command speed control (decelerate to stop) Torque Control/Speed Control Switch Timing (00-10=3/4, multi-functio
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Chapter 4 Parameters| Group 11 Advanced Parameters 11-00 Control mode System Control Factory Setting: 0 FOCPG Settings Bit 0 ASR Auto tuning Bit 1 Inertia estimate (only in FOCPG mode) Bit 2 Zero Servo Bit 3 Reserved Bit 4 Enable gain adjustment of position loop KP Bit 0=1: system will generate an ASR setting and Pr. 10-04~10-07, 10-21~10-22 will be invalid. Bit 1=1: Inertia estimate function is enabled. Bit 2=1: when frequency command is less than Fmin (Pr.
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Chapter 4 Parameters| PI PI 10-06 10-07 11-03 11-02 10-04 10-05 10-21 10-22 5Hz 0Hz 5Hz 10-08 Pr.11-11 use to adjust the strength of zeroservo lock Hz PI adjustment-manual gain 11-01 Control mode 1. Pr. 11-01 value 2. set Pr.11-00 to 1 0Hz 5Hz 5Hz Hz 10-08 PI adjustment-auto gain Per Unit of System Inertia Factory Setting: 400 FOCPG Settings Unit: 1 1 to 65535 (256=1PU) To get the system inertia from Pr.11-01, user needs to set Pr.
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Chapter 4 Parameters| After finishing estimating and set Pr.11-00=1 (auto tuning), using Pr.11-04 to reduce overshoot. Please adjust PDFF gain value by actual situation. Besides traditional PI control, it also provides PDFF function to reduce overshoot for speed control. 1. Get Pr.11-01 value 2. Set Pr.11-00 to 1 3. Adjust Pr.11-04 (the larger number is set and the suppressed overshoot function will be better.
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Chapter 4 Parameters| N-m Flux Weakening Curve 11-05/11-06 Fbase 11-06 Control mode Gain Value of Flux Weakening Curve for Motor 2 FOCPG 11-07 Unit: 1 Factory Setting: 90 Settings Control mode Hz 0 to 200% Detection Time for Phase-loss VF VFPG Settings SVC FOCPG TQRPG Unit: 0.01 Factory Setting: 0.20 0.01 to 600.00 sec When the phase-loss occurs and exceeds this detection time, the fault code “PHL” will be displayed. The AC motor drive will record the operation time during phase-loss.
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Chapter 4 Parameters| Control mode Factory Setting: 0 FOCPG Settings 11-12 Control mode 0 to 100% Speed Response of Flux Weakening Area Unit: 1 Factory Setting: 65 FOCPG Settings 0 to 150% (0: disable) It is used to control the response speed for the flux weakening area. The larger number you set, the faster response you will get. 11-13 Control mode Notch Filter Depth FOCPG Settings 11-14 Control mode Unit: 1 Factory Setting: 0 0 to 20 db Notch Filter Frequency Unit: 0.01 Factory Setting: 0.
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Chapter 4 Parameters| Settings 0.001 to 65.535 Sec It is used to lower the blinking frequency of LCD display. 11-17 Control mode Low-pass Filter Time of PG2 Pulse Input VF VFPG Settings 11-18 Control mode Control mode APR Gain 11-29 Control mode FOCPG 0.00 to 40.00 APR Curve Time 4-164 Unit: 0.01 Factory Setting: 3.00 FOCPG 0.00 to 655.35 sec Reserved Accumulative Operation Time of Phase-loss VF VFPG Settings 11-30 | 11-40 Unit: 0.01 Factory Setting: 10.
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Chapter 5 Troubleshooting 5.
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Chapter 5 Troubleshooting| 5.2 Ground Fault If output circuit(cable or motor) of AC motor drive is grounded? GFF Ground fault Maybe AC motor drive has malfunction or misoperation due to noise. Please contact DELTA. No Yes Remove grounding 5.3 Over Voltage (OV) Over voltage No Reduce voltage to be within spec. If voltage is within specification Yes If over-voltage is occurred without load Maybe AC motor drive has malfunction or misoperation due to noise. Please contact DELTA.
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Chapter 5 Troubleshooting| 5.
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Chapter 5 Troubleshooting| 5.5 Over Heat (oH1, oH2, oH3) AC motor driv e overheats H eat sink overheats No C heck if temper atur e of heat si nk O is larger than 90 C Temperature detection mal functions. Please contac t DELTA.
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Chapter 5 Troubleshooting| 5.7 Display of KPV-CE01 is Abnormal Abnormal display or no display Yes Turn the power off and power on again after display is off Fix connector and eliminate noise No No Display normal? Check if all connectors are connected well and if there is no noise Yes Yes AC motor drive works normally AC motor drive has malfunction. Please contact DELTA. 5.
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Chapter 5 Troubleshooting| 5.
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Chapter 5 Troubleshooting| 5.10 Motor Speed cannot be Changed Motor can run but cannot change speed Modify the setting Yes No Check if the setting of the max. frequency is too low No If the setting of frequency Yes is out of range(upper/lower) bound No Press UP/DOWN key Yes to see if speed has any change No Yes If there is any change of the signal that sets Yes frequency (0-10V and 4-20mA) If the setting of Pr.04-00 to Pr.
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Chapter 5 Troubleshooting| 5.
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Chapter 5 Troubleshooting| 5.13 Electromagnetic/Induction Noise There are many noises surround the AC motor drives and invade it by radiation or power circuit. It may cause the misoperation of control circuit and even damage the AC motor drive. Of course, that is a solution to increase the noise tolerance of AC motor drive. But it is not the best one due to the limit. Therefore, solve it from the outside as following will be the best. 1.
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Chapter 5 Troubleshooting| 4. Store within a relative humidity range of 0% to 90% and non-condensing environment. Do not turn off the air conditioner and have exsiccator for it. 5.15 Affecting Other Machines AC motor drive may affect the operation of other machine due to many reasons. The solutions are as follows. High Harmonic at Power Side If there is high harmonic at power side during running, the improved methods are: 1. Separate power system: use transformer for AC motor drive. 2.
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Chapter 6 Fault Code Information and Maintenance 6.1 Fault Code Information The AC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages. Once a fault is detected, the corresponding protective functions will be activated. The following faults are displayed as shown on the AC motor drive digital keypad display. The six most recent faults can be read from the digital keypad or communication.
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Chapter 6 Fault Code Information and Maintenance| Fault Name Fault Descriptions Ground fault Short-circuit is detected between upper bridge and lower bridge of the IGBT module DC BUS over-voltage during acceleration (230V: DC 450V; 460V: DC 900V) DC BUS over-voltage during deceleration (230V: DC 450V; 460V: DC 900V) DC BUS over-voltage in constant speed (230V: DC 450V; 460V: DC 900V) Hardware failure in voltage detection DC BUS voltage is less than Pr.
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Chapter 6 Fault Code Information and Maintenance| Fault Name Fault Descriptions Corrective Actions Ensure that the ambient temperature falls within the specified temperature range. 2. Make sure that the ventilation holes are not obstructed. 3. Remove any foreign objects from the heatsinks and check for possible dirty heat sink fins. 4. Check the fan and clean it. 5. Provide enough spacing for adequate ventilation. 1. Ensure that the ambient temperature falls within the specified temperature range. 2.
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Chapter 6 Fault Code Information and Maintenance| Fault Name Fault Descriptions Broken fuse The fuse at DC side is broken for 30hp and below Electronic Thermal Relay 1/2 Protection These two fault codes will be displayed when output current exceeds the level of over-torque detection (Pr.06-08 or Pr.0611) and it is set 2 or 4 in Pr.06-06 or Pr.0609. Internal EEPROM can not be programmed. Internal EEPROM can not be read.
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Chapter 6 Fault Code Information and Maintenance| Fault Name Fault Descriptions Corrective Actions When the multi-function input terminals MI1 to MI6 are set to emergency stop, the AC motor drive stops output U, V, W and the motor coasts to stop. 2. Press RESET after fault has been cleared. 1. When the external input terminal (B.B) is active, the AC motor drive output will be turned off. 2. Deactivate the external input terminal (B.B) to operate the AC motor drive again. Keypad will be locked.
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Chapter 6 Fault Code Information and Maintenance| Fault Name Fault Descriptions It will be displayed when slip exceeds Pr.05-26 setting and time exceeds Pr.0527 setting. It will be displayed when broken belt detection function is enabled(Pr.08-59), allowance error is higher than Pr.08-61 and detection time exceeds Pr.08-62. It will be displayed when the allowance error of tension PID feedback exceeds Pr.08-63 setting and allowance error detection time exceeds Pr.08-64 setting. Corrective Actions 1.
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Chapter 6 Fault Code Information and Maintenance| 6.2 Maintenance and Inspections Modern AC motor drives are based on solid state electronics technology. Preventive maintenance is required to operate this AC motor drive in its optimal condition, and to ensure a long life. It is recommended to have a check-up of the AC motor drive performed by a qualified technician. Daily Inspection: Basic check-up items to detect if there were any abnormalities during operation are: 1.
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Chapter 6 Fault Code Information and Maintenance| Periodical Maintenance Ambient environment Check Items Methods and Criterion Maintenance Period Daily Check the ambient temperature, humidity, vibration and see if there are any dust, gas, oil or water drops Visual inspection and measurement with equipment with standard specification { If there are any dangerous objects Visual inspection { Half One Year Year Voltage Maintenance Period Check Items Methods and Criterion Daily Check if the vo
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Chapter 6 Fault Code Information and Maintenance| Check Items Methods and Criterion Maintenance Period Daily If there is any color change by overheating Visual inspection { If there is any dust or dirt Visual inspection { Main circuit Check Items Methods and Criterion Maintenance Period Daily Half One Year Year Half One Year Year If there are any loose or missing screws Tighten or replace the screw { If machine or insulator is deformed, cracked, damaged or with color change due to o
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Chapter 6 Fault Code Information and Maintenance| DC capacity of main circuit Check Items Methods and Criterion Maintenance Period Daily If there is any leak of liquid, color change, crack or deformation Visual inspection Measure static capacity when required Static capacity Half One Year Year { ≥ initial value X 0.
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Chapter 6 Fault Code Information and Maintenance| Printed circuit board and connector of main circuit Maintenance Period Check Items Methods and Criterion Daily Half One Year Year If there are any loose screws and connectors Tighten the screws and press the connectors firmly in place.
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Chapter 6 Fault Code Information and Maintenance| This page intentionally left blank 6-12 Revision August 2008, 03VE, SW V2.
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Appendix A Specifications Voltage Class 230V Class 007 015 022 037 055 075 110 150 185 220 300 370 Max. Applicable Motor Output (kW) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 Max. Applicable Motor Output (hp) 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50 1.9 2.7 4.2 6.5 9.5 13 19 25 29 34 46 55 5.0 7.5 11 17 25 33 49 65 75 90 120 146 6.25 9.
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Appendix A Specifications| General Specifications Control System Start Torque Speed Control Range Control Characteristics Speed Control Resolution 5Hz (up to 30Hz for vector control) Max. Output Frequency Output Frequency Accuracy Frequency Setting Resolution Torque Limit Torque Accuracy V/f Curve Frequency Setting Signal Brake Torque Motor Protection Over-current Protection Protection Characteristics 1:100 Sensorless vector (up to 1:1000 when using PG card) ± 0.5% Sensorless vector (up to ± 0.
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Appendix B Accessories B.1 All Brake Resistors & Brake Units Used in AC Motor Drives 460V Series 230V Series Voltage Note: Please only use DELTA resistors and recommended values. Other resistors and values will void Delta’s warranty. Please contact your nearest Delta representative for use of special resistors. For instance, in 460V series, 100hp/75kW, the AC motor drive needs 2 brake units with total of 16 brake resistors, so each brake unit uses 8 brake resistors.
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Appendix B Accessories| 1. 2. Please select the factory setting resistance value (Watt) and the duty-cycle value (ED%). If damage to the drive or other equipment are due to the fact that the brake resistors and the brake modules in use are not provided by Delta, the warranty will be void. 3. 4. Take into consideration the safety of the environment when installing the brake resistors. If the minimum resistance value is to be utilized, consult local dealers for the calculation of the Watt figures. 5.
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Appendix B Accessories| NFB MC R/L1 R/L1 U/T1 S/L2 S/L2 V/T2 IM T/L3 T/L3 W/T3 MOTOR VFD Series O.L. Thermal Overload Relay or temperature switch MC SA Surge Absorber +(P ) + (P ) -( N) -( N) B1 Thermal Overload Relay O.L. Brake Brake Unit BR Resistor B2 Temperature Switch Note1: When using the AC drive with DC reactor, please refer to wiring diagram in the AC drive user manual for the wiring of terminal +(P) of Brake unit.
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Appendix B Accessories| B.1.1 Dimensions and Weights for Brake Resistors (Dimensions are in millimeter) Order P/N: BR080W200, BR080W750, BR300W070, BR300W100, BR300W250, BR300W400, BR400W150, BR400W040 Model no. BR080W200 BR080W750 L1 L2 H D W Max. Weight (g) 140 125 20 5.3 60 160 215 200 30 5.3 60 750 265 250 30 5.3 60 930 BR300W070 BR300W100 BR300W250 BR300W400 BR400W150 BR400W040 B-4 Revision August 2008, 03VE, SW V2.
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Appendix B Accessories| Order P/N: BR500W030, BR500W100, BR1KW020, BR1KW075 Model no. BR500W030 BR500W100 BR1KW020 BR1KW075 Max. Weight L1 L2 H D W 335 320 30 5.3 60 1100 400 385 50 5.3 100 2800 Revision August 2008, 03VE, SW V2.
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Appendix B Accessories| Order P/N: BR1K0W050, BR1K2W008, BR1K2W6P8, BR1K5W005, BR1K5W040 Environment Protection Input Rating Output Rating B.1.2 Specifications for Brake Unit Max. Motor Power (kW) Max.
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Appendix B Accessories| B.1.3 Dimensions for Brake Unit (Dimensions are in millimeter[inch]) Figure 1: VFDB2015, VFDB2022, VFDB4030, VFDB4045 121.0 [4.76] 80.0 [3.15] ERR. RED Revision August 2008, 03VE, SW V2.04 200.0 [7.87] ACT. YELLOW 189.5 [7.46] CHARGE GREEN 130.0 [5.12] R3.3 [R0.
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Appendix B Accessories| Figure 2: VFDB4132 CHARGE ACT OC OH VFDB4132 B-8 Revision August 2008, 03VE, SW V2.
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Appendix B Accessories| B.2 No-fuse Circuit Breaker Chart For 3-phase drives, the current rating of the breaker shall be within 2-4 times maximum input current rating.
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Appendix B Accessories| B.3 Fuse Specification Chart Smaller fuses than those shown in the table are permitted. B-10 Line Fuse Model I (A) Input I (A) Output I (A) Bussmann P/N VFD007V23A-2 5.7 5.0 10 JJN-10 VFD007V43A-2 3.2 2.7 5 JJN-6 VFD015V23A-2 7.6 7.0 15 JJN-15 VFD015V43A-2 4.3 4.2 10 JJN-10 VFD022V23A-2 15.5 11 30 JJN-30 VFD022V43A-2 5.9 5.5 15 JJN-15 VFD037V23A-2 20.6 17 40 JJN-40 VFD037V43A-2 11.2 8.
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Appendix B Accessories| B.4 AC Reactor B.4.1 AC Input Reactor Recommended Value 460V, 50/60Hz, 3-Phase Inductance (mH) kW HP Fundamental Amps Max. continuous Amps 3% impedance 5% impedance 0.75 1.5 1 2 4 4 6 6 9 6.5 12 9 7.5 2.2 3 8 12 5 3.7 5 8 12 3 5 5.5 7.5 12 18 2.5 4.2 7.5 10 18 27 1.5 2.5 11 15 15 20 25 35 37.5 52.5 1.2 0.8 2 1.2 18.5 25 35 52.5 0.8 1.2 22 30 45 67.5 0.7 1.2 30 40 55 82.5 0.5 0.85 37 45 50 60 80 80 120 120 0.4 0.4 0.
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Appendix B Accessories| Inductance (mH) kW HP Fundamental Amps Max. continuous Amps 3% impedance 5% impedance 18.5 25 80 120 0.2 0.4 22 30 100 150 0.15 0.3 30 40 130 195 0.1 0.2 37 50 160 240 0.075 0.15 460V, 50/60Hz, 3-Phase B-12 Inductance (mH) kW HP Fundamental Amps Max. continuous Amps 3% impedance 5% impedance 0.75 1 4 6 9 12 1.5 2 4 6 6.5 9 2.2 3 8 12 5 7.5 3.7 5 12 18 2.5 4.2 5.5 7.5 18 27 1.5 2.5 7.5 10 18 27 1.5 2.
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Appendix B Accessories| B.4.3 Applications for AC Reactor Connected in input circuit Application 1 Question When more than one AC motor drive is connected to the same power, one of them is ON during operation. When applying to one of the AC motor drive, the charge current of capacity may cause voltage ripple. The AC motor drive may damage when over current occurs during operation.
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Appendix B Accessories| Correct wiring silicon rectifier power reactor DC AC motor drive reactor motor Application 3 Used to improve the input power factor, to reduce harmonics and provide protection from AC line disturbances. (surges, switching spikes, short interruptions, etc.). AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity, or the mains wiring distance ≤ 10m.
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Appendix B Accessories| B.5 Zero Phase Reactor (RF220X00A) Dimensions are in millimeter and (inch) Cable type (Note) Singlecore Threecore Recommended Wire Size AWG mm2 ≦10 ≦5.3 Nominal (mm2) Qty. Wiring Method 1 Diagram A ≦5.5 ≦2 ≦33.6 ≦38 4 Diagram B ≦12 ≦3.3 ≦3.5 1 Diagram A ≦1 ≦42.4 ≦50 4 Diagram B Note: 600V Insulated unshielded Cable. Diagram A Please wind each wire 4 times around the core. The reactor must be put at inverter output as close as possible.
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Appendix B Accessories| B.6 DC Choke Recommended Values 230V DC Choke Input voltage 230Vac 50/60Hz 3-Phase kW HP DC Amps Inductance (mh) 0.75 1 9 7.50 1.5 2 12 4.00 2.2 3 18 2.75 3.7 5 25 1.75 5.5 7.5 32 0.85 7.5 10 40 0.75 11 15 62 Built-in 15 20 92 Built-in 18.5 25 110 Built-in 22 30 125 Built-in 30 40 -- Built-in 37 50 -- Built-in kW HP DC Amps Inductance (mh) 460V DC Choke Input voltage 460Vac B-16 0.75 1 4 25.00 1.5 2 9 11.50 2.
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Appendix B Accessories| B.7 Remote Controller RC-01 Dimensions are in millimeter 8 6 5 4 16 15 14 13 11 RC-01 terminal block Wiring connections AFM ACM AVI +10V DCM MI5 FWD REV JOG VFD-VE I/O Block VFD-VE Programming: Pr.00-20 set to 2 Pr.00-21 set to 1 (external controls) Pr.02-00 set to 1 (setting Run/Stop and Fwd/Rev controls) Pr.02-05 (MI5) set to 5 (External reset) Revision August 2008, 03VE, SW V2.
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Appendix B Accessories| B.8 PG Card (for Encoder) B.8.1 EMV-PG01X AB2: PG2 signal mode switch ABZ1: PG1 signal mode switch PS1: 5/12V switch PG1 Pulse feedback PG2 Pulse input 1. Terminals descriptions Terminal Symbols Descriptions Power source of EMV-PG01X (use PS1 to switch 12V/5V) VP Output Voltage: +5V/+12V±5% 200mA DCM Power source and input signal common A1, A1 B1, B1 Z1, Z1 Input signal. Input type is selected by ABZ1. It can be 1-phase or 2phase input. Maximum 300kP/sec Input signal.
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Appendix B Accessories| Types of Pulse Generators Maximum Wire Length Output Voltage 50m Open Collector 50m Line Driver 300m Complementary 70m Wire Gauge 1.25mm2 (AWG16) or above 4.
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Appendix B Accessories| wiring 2 jumper Non-fuse breaker R NFB S T FWD/STOP REV/STOP Multi-step 1 Factory setting Multi-step 2 Multi-step 3 Multi-step 4 No function No function Digital Signal Common Braking resistor (optional) - +1 +2/B1 B2 R/L1 U/T1 U S/L2 V/T2 V T/L3 W/T3 W +24V FWD REV MI1 MI2 MI3 MI4 MI5 MI6 VP DCM A1 A1 B1 B1 Z1 Z1 DCM Motor M 3~ PG Line driver incremental encoder phase difference is 90 o 5.
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Appendix B Accessories| ABZ1+ PS1 Types of Pulse Generators Line driver Q AB2+PS1 5V 12V 5V 12V OC 12V OC 12V OC 12V OC 12V TP 5V TP 5V TP 5V TP 5V OC 12V OC 12V OC 12V OC 12V TP 5V TP 5V TP 5V TP 5V Q Complementary VCC O/P 0V B.8.2 EMV-PG01O PG OUT Pulse output AB2: PG2 signal mode switch PS1: 5/12V switch ABZ1: PG1 signal mode switch PG1 Pulse feedback PG2 Pulse input 1.
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Appendix B Accessories| Terminal Descriptions Symbols DCM Power source and input signal common A1, A1 B1, B1 Z1, Z1 Input signal from encoder. Input type is selected by ABZ1. It can be 1-phase or 2-phase input. Maximum 300kP/sec Input signal from encoder. Input type is selected by AB2. It can be 1- A2, A2 B2, B2 phase or 2-phase input. Maximum 300kP/sec A/O, B/O, Z/O Output signal. It has division frequency function (Pr.10-16), open collector: max. output DC20V 50mA Grounding 2. Wiring Notes a.
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Appendix B Accessories| wiring 1 j umpe r Bra ke re sisto r (o ptio na l) No -fuse bre ake r R NFB S T FWD/STOP REV/STOP Multi-step 1 Factory setting Multi-step 2 Multi-step 3 Multi-step 4 No function No function Digital S ignal Common man ual p ul se g ene rato r (MPG) 10-17 10-18 Li ne dri ver - +1 +2/B1 B2 R/L 1 U/T1 U S/L2 V/T2 V T/L3 W/T3 W +24V FWD REV MI1 MI2 MI3 MI4 MI5 MI6 DCM VP A2 A2 B2 B2 DC M VP DC M A1 A1 B1 B1 Z1 Z1 Moto r M 3~ PG Li ne dri ver i ncre me ntal e ncod er V
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Appendix B Accessories| 5. Types of Pulse Generators (Encoders) ABZ1+PS1 Types of Pulse Generators AB2+PS1 5V 12V 5V 12V OC 12V OC 12V OC 12V OC 12V TP 5V TP 5V TP 5V TP 5V OC 12V OC 12V OC 12V OC 12V TP 5V TP 5V TP 5V TP 5V OC 12V OC 12V OC 12V OC 12V TP 5V TP 5V TP 5V TP 5V OC 12V OC 12V OC 12V OC 12V TP 5V TP 5V TP 5V TP 5V VOLTAGE VCC O/P 0V Open collector VCC O/P 0V Line driver Q Q Complementary VCC O/P 0V B-24 Revision August 2008, 03VE, SW V2.
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Appendix B Accessories| B.8.3 EMV-PG01L PG OUT pulse output AB2: PG2 signal mode switch ABZ1: PG1 signal mode switch PG1 pulse feedback PG2 pulse input 1. Terminals descriptions Terminal Descriptions Symbols Power source of EMV-PG01L VP Output Voltage: +5V±5% 200mA DCM Power source and input signal common A1, A1 B1, B1 Z1, Z1 Input signal. Input type is selected by ABZ1. It can be 1-phase or 2phase input. Maximum 300kP/sec Input signal. Input type is selected by AB2.
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Appendix B Accessories| b. Recommended wire size 0.21 to 0.81mm2 (AWG24 to AWG18). 3. Wire length: (wire length and signal frequency are in inverse proportion) Types of Pulse Generators Maximum Wire Length Output Voltage 50m Open Collector 50m Line Driver 300m Complementary 70m Wire Gauge 1.25mm2 (AWG16) or above 4.
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Appendix B Accessories| wiring 2 jumper Non-fuse breaker R NFB - +1 +2/B1 B2 R/L1 U/T1 S S/L2 T T/L3 FWD/STOP REV/STOP Factory setting Multi-step 1 Multi-step 2 Multi-step 3 Multi-step 4 No function No function Digital Signal Common Braking resistor (optional) +24V FWD REV MI1 MI2 MI3 MI4 MI5 MI6 DCM U V/T2 M 3~ W W/T3 VP DCM A1 A1 B1 B1 Z1 Z1 AO AO BO BO ZO ZO Motor V PG Line driver incremental encoder phase difference is 90 o 5.
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Appendix B Accessories| Types of Pulse Generators Line driver Q Q ABZ1 AB2 5V 5V OC OC TP TP OC OC TP TP Complementary VCC O/P 0V B-28 Revision August 2008, 03VE, SW V2.
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Appendix B Accessories| B.
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Appendix B Accessories| 5. The cover of EMI filter and AC motor drive or grounding should be fixed on the metal plate and the contact area should be as large as possible. Choose suitable motor cable and precautions Improper installation and choice of motor cable will affect the performance of EMI filter. Be sure to observe the following precautions when selecting motor cable. 1. Use the cable with shielding (double shielding is the best). 2.
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Appendix B Accessories| The length of motor cable When motor is driven by an AC motor drive of PWM type, the motor terminals will experience surge voltages easily due to components conversion of AC motor drive and cable capacitance. When the motor cable is very long (especially for the 460V series), surge voltages may reduce insulation quality. To prevent this situation, please follow the rules below: Use a motor with enhanced insulation.
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Appendix B Accessories| If the length is too long, the stray capacitance between cables will increase and may cause leakage current. It will activate the protection of over current, increase leakage current or not insure the correction of current display. The worst case is that AC motor drive may damage. If more than one motor is connected to the AC motor drive, the total wiring length is the sum of the wiring length from AC motor drive to each motor. B-32 Revision August 2008, 03VE, SW V2.
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Appendix B Accessories| B.9.1 Dimensions Dimensions are in millimeter and (inch) Order P/N: RF015B21AA / RF022B43AA 118 50 (1.97) 28 (1.1) 90 (3.54) 226 (8.9) 16 (0.63) 24 (0.94) Revision August 2008, 03VE, SW V2.04 226 239 (8.9) (9.4) 5.5 (3.
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Appendix B Accessories| Order P/N: RF022B21BA / RF037B43BA 60 150 30 110 302 15 B-34 30 302 315 5.5 Revision August 2008, 03VE, SW V2.
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Appendix B Accessories| Order P/N: RF110B43CA 60 200 33 120 382 20 26 Revision August 2008, 03VE, SW V2.04 382 398 7.
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Appendix B Accessories| Order P/N: 10TDT1W4C Order P/N: 26TDT1W4C B-36 Revision August 2008, 03VE, SW V2.
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Appendix B Accessories| Order P/N: 50TDS4W4C Order P/N: 100TDS84C Revision August 2008, 03VE, SW V2.
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Appendix B Accessories| Order P/N: 200TDDS84C Order P/N: 150TDS84C B-38 Revision August 2008, 03VE, SW V2.
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Appendix B Accessories| Order P/N: 180TDS84C Revision August 2008, 03VE, SW V2.
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Appendix B Accessories| B.10 Multi-function I/O Extension Card B.10.1 Functions EMV-APP01 optional multi-function I/O extension card is exclusively designed for VFD-VE series and used with firmware version 2.04 and above. It communicates with the AC motor drive by RS-485 communication port (COM1). To make sure that the communication is normal, it needs to set the COM1 communication protocol to RTU mode (8, N, 1), i.e. set Pr.09-04 to 12 no matter what the baud rate switch is set.
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Appendix B Accessories| Terminals 5V GND Description Output power 500mA Max Analog signal common terminal NOTE This GND terminal is only used for 5V terminal on EMV-APP01. Please do NOT confuse with DCM terminal. SO1-MCM Multi-function analog voltage output terminal 0~10.0V (output current: 2mA Max.) SO2-MCM Analog output is set by Pr.03-21 and Pr.03-24. MI7~MIB Multi-function input terminals Please refer to Pr.02-23 to Pr.02-27 for MI7-GND~MIB-GND function selection.
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Appendix B Accessories| B.10.2 Dimensions B.10.3 Wiring Analog signal common refer to Pr.02-35 to Pr.02-42 Output power refer to Pr.03-21 to Pr.03-24 refer to Pr.02-23 to Pr.02-27 When wiring, please refer to the multi-function input/output function in parameters group 02 and group 03 of chapter 4 parameters to set by your applications. B-42 Revision August 2008, 03VE, SW V2.
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Appendix C How to Select the Right AC Motor Drive The choice of the right AC motor drive for the application is very important and has great influence on its lifetime. If the capacity of AC motor drive is too large, it cannot offer complete protection to the motor and motor maybe damaged. If the capacity of AC motor drive is too small, it cannot offer the required performance and the AC motor drive maybe damaged due to overloading.
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Appendix C How to Select the Right AC Motor Drive| 1. When one AC motor drive operates one motor The starting capacity should be less than 1.5x rated capacity of AC motor drive The starting capacity= ⎛ k×N GD 2 N ⎞ ⎜⎜ TL + × ⎟ ≤ 1.5 × the _ capacity _ of _ AC _ motor _ drive ( kVA) 973 × η × cos ϕ ⎝ 375 t A ⎟⎠ 2. When one AC motor drive operates more than one motor 2.
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Appendix C How to Select the Right AC Motor Drive| 2.
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Appendix C How to Select the Right AC Motor Drive| Selection Note 1. When the AC Motor Drive is connected directly to a large-capacity power transformer (600kVA or above) or when a phase lead capacitor is switched, excess peak currents may occur in the power input circuit and the converter section may be damaged. To avoid this, use an AC input reactor (optional) before AC Motor Drive mains input to reduce the current and improve the input power efficiency. 2.
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Appendix C How to Select the Right AC Motor Drive| C.3 How to Choose a Suitable Motor Standard motor When using the AC Motor Drive to operate a standard 3-phase induction motor, take the following precautions: 1. The energy loss is greater than for an inverter duty motor. 2. Avoid running motor at low speed for a long time. Under this condition, the motor temperature may rise above the motor rating due to limited airflow produced by the motor’s fan. Consider external forced motor cooling. 3.
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Appendix C How to Select the Right AC Motor Drive| Resonant mechanical vibration: anti-vibration (damping) rubbers should be used to mount equipment that runs at varying speed. Motor imbalance: special care is required for operation at 50 or 60 Hz and higher frequency. 9. To avoid resonances, use the Skip frequencies. The motor fan will be very noisy when the motor speed exceeds 50 or 60Hz. Special motors: 1.
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Appendix C How to Select the Right AC Motor Drive| The torque characteristics of a motor operated by an AC motor drive and commercial mains power are different. Below you’ll find the torque-speed characteristics of a standard motor (4-pole, 15kW): AC motor drive Motor 180 60 seconds 155 140 100 80 55 38 03 20 180 150 torque (%) torque (%) 45 35 03 20 50 120 Frequency (Hz) Base freq.: 50Hz V/F for 220V/50Hz Revision August 2008, 03VE, SW V2.04 55 38 60 120 Frequency (Hz) Base freq.
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Appendix C How to Select the Right AC Motor Drive| This page intentionally left blank. C-8 Revision August 2008, 03VE, SW V2.