(Model 32-325) Shown with Accessory 32-331 Stand PART NO. 449-01-651-0005 - 06-20-05 Copyright © 2005 Delta Machinery To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com. For Parts, Service, Warranty or other Assistance, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY GUIDELINES - DEFINITIONS It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
GENERAL SAFETY RULES READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage. IMPORTANT SAFETY INSTRUCTIONS 1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury. 2.
ADDITIONAL SPECIFIC SAFETY RULES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. DO NOT OPERATE THIS MACHINE until it is completely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury. OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.
POWER CONNECTIONS A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug.
EXTENSION CORDS MINIMUM GAUGE EXTENSION CORD RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES Ampere Rating Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine.
ASSEMBLY ASSEMBLY TOOLS REQUIRED 5/16" wrench (not supplied) 1/4" wrench (not supplied) ASSEMBLY TIME ESTIMATE Approximately two hours. ASSEMBLING THE ACCESSORY 32-331 STAND If you purchased the accessory 32-331 steel stand for use with your boring machine, use Fig. 1 as your guide. Align the holes in the legs with the holes in the braces, insert a 5/16-18 x 5/8" carriage bolt through a hole in the leg and the corresponding hole in the brace.
B A C Fig. 3 Fig. 4 ATTACHING THE TABLE TO THE MACHINE 1. 2. 3. 4. 5. Clip the two table slides (A) Fig. 3 in the table bracket (B). Clip the remaining two table slides in the other table bracket. Center the table (C) Fig. 4 on the machine frame. Position the table bracket (B) Fig. 5 against the machine frame (D) and underneath the table (C). Align the two holes (E) Fig. 6 in the table with the two holes (F) Fig. 5 on top of table bracket (B) Fig. 5.
ATTACHING THE FENCE TO THE MACHINE 1. 2. Place the spacer (A) Fig. 9 over the hole (B) in the table bracket with the large countersunk end of the spacer (A) in the “up” position. Place a 1/4" lockwasher (C) Fig. 9 and a 1/4" flat washer (D) on the 1/4-20 x 1-1/2" hex head screw (E). Insert the screw (E) up through the hole (B) in the table bracket and through the hole in the spacer (A). Thread the screw (E) into the threaded hole (F) on the bottom of the fence. A E B F D Fig.
F E H B A L G K G F Fig. 13 Fig. 14 4. With the index pins (B) Fig. 13 engaged in the gauge holes (A), loosen the table lock knobs, one of which is shown at (E). Move the table until the front of the fence (F) is approximately 1/32" away from the gauge at point (G) on each end of the gauge. Tighten the table lock knobs (E). 5. Use a small “C” clamp (not supplied) to secure the table bracket (K) Fig. 18 to the machine frame (L) at a point between the two slides to avoid movement.
ATTACHING THE OPERATING HANDLE 1. 2. Remove the retaining ring (A) Fig. 17 and remove the connecting pin (B). Insert the end of the operating handle (C) Fig. 18 into the head assembly and fasten the handle in place by attaching the connecting pin (removed in STEP 1) through the hole in the end of the handle. Replace the retaining ring (A). C B A A Fig. 17 Fig. 18 ATTACHING THE BORING BITS TO THE SPINDLES NOTE: This machine will only accept bits with 10mm shanks. 1.
ATTACHING THE CLEAR PLASTIC GUARD 1. Remove the protective cover from the guard. 2. Engage the two slots (B) Fig. 22 on the plastic guard (A) with the two spacers and screws (C) and secure the guard by tightening the screws. IMPORTANT: Gently bend the guard (A) outward slightly at the center when installing. WRENCH STORAGE A hole with a rubber grommet (A) Fig. 23 is provided on the top of the machine to store the supplied wrench (B). B B C B A C A Fig. 23 Fig.
LOWERING THE BORING HEAD DISCONNECT MACHINE FROM POWER SOURCE. To lower the boring head (A) Fig. 26, pull down on the operating handle (B). After the holes have been bored, return the handle to the “up” position. B A OPERATING HANDLE DISCONNECT MACHINE FROM POWER SOURCE. Fig. 26 You can pull the handle (B) Fig. 26 out to increase the leverage. Push in on the handle to move it out of the way. CONTROLLING THE DOWNWARD TRAVEL OF THE BORING HEAD DISCONNECT MACHINE FROM POWER SOURCE.
SETTING THE FENCE STOPS DISCONNECT MACHINE FROM POWER SOURCE Two fence stops - one right (A) Fig. 30, and one left (B) - are supplied with your boring machine. A scale (D) with a “0” mark in the center is provided on the fence. The fence extends 15" to the left and right. The stops (A) and (B) can be moved anywhere along the fence by loosening the lock handles (C), moving the stops (A) and (B), and tightening lock handles (C). NOTE: The lock handles (C) Fig. 30 are spring-loaded.
LINE BORING 1. A typical line-boring operation is shown in Fig. 34. Note that the right end of the workpiece is positioned against the fence stop (A) and 13 holes are being bored with a 32mm center distance between each hole. A Fig. 34 2. If more than 13 holes are required, slide the workpiece along the fence and push down on the indexing pin (B) Fig. 35 until the pointed end of the pin is in the last hole previously bored. This aligns the workpiece for the next series of holes.
TROUBLESHOOTING GUIDE For assistance with your tool, visit our website at www.deltamachinery.com for a list of service centers or call the DELTA Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582). MAINTENANCE KEEP MACHINE CLEAN Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material. Wear ANSI Z87.
ACCESSORIES A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your nearest supplier. Since accessories other than those offered by Delta have not been tested with this product, use of such accessories could be hazardous. For safest operation, only Delta recommended accessories should be used with this product.
WARRANTY Two Year Limited New Product Warranty Delta will repair or replace, at its expense and at its option, any new Delta machine, machine part, or machine accessory which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two years and provides Delta with reasonable opportunity to verify the alleged defect by inspection.
PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) ARIZONA Phoenix 85013-2906 4501 N. 7th Ave.
