(Model TP400LS) PART NO. A02473 - 04-06-04 Copyright © 2004 Delta Machinery To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com. For Parts, Service, Warranty or other Assistance, please call ESPAÑOL: PÁGINA 21 1-800-223-7278 (In Canada call 1-800-463-3582).
SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
GENERAL SAFETY RULES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY. 1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury. 2. WEAR EYE PROTECTION. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT.
ADDITIONAL SAFETY RULES FOR PLANERS FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. DO NOT OPERATE THIS MACHINE until it is completely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury. OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.
POWER CONNECTIONS A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug.
EXTENSION CORDS Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D-1 or D-2, shows the correct gauge to use depending on the cord length.
FUNCTIONAL DESCRIPTION FOREWORD Delta ShopMaster Model TP400LS is a 12½" (317mm) Portable Planer. This planer can handle workpieces up to 12½" (317mm) wide and 6" (152mm) thick. The maximum depth of cut is 3/32" (3mm). The features include basic machine with powerful 15 amp, 120 volt motor, two-knife cutterhead with double-edged reversible knives, knife-installation tool, stand, and wrench. UNPACKING AND CLEANING Carefully unpack the machine and all loose items from the shipping container.
PLANER PARTS 1 1 - 12½" Portable Planer 2 - Cutterhead raising and lowering handle 3 - M5x.8x20mm hex socket head screw 4 - Cutterhead lock handle 5 - M6x20mm specia hex socket head screw 6 - Wrench and handle assembly Fig. 1 7 - Knife transfer tool 2 4 3 5 7 6 Fig. 2 ASSEMBLY FOR YOUR OWN SAFETY, DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL THE MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL.
LOWERING EXTENSION TABLES The infeed and outfeed table extensions (A) Fig. 4, are shipped attached to the machine in the “UP” position. Rotate both table extensions to the down position as shown. The top surface of the table extensions should be level with the planer table. To check and adjust if necessary, refer to the section of this manual entitled “LEVELING TABLE EXTENSIONS.” A A Fig. 4 CUTTERHEAD LOCK HANDLE A 1. Assemble the cutterhead lock handle (A) Fig. 5, to shaft (B). B Fig. 5 2.
2. Fasten cutterhead raising and lowering handle (A) Fig. 8, to shaft using the M5x.8x20mm hex socket head screw (C) with wrench supplied. C A Fig. 8 3. Rotate handle (A) to the operating position as shown in Fig. 9, and tighten set screw (D). A D Fig. 9 FASTENING PLANER TO STAND Place the planer on the stand and align the four holes in the base of the machine, two of which are shown at (A) Fig. 10, with the four holes in the top of the stand. Place the M8x1.
OPERATING CONTROLS AND ADJUSTMENTS STARTING AND STOPPING PLANER A The on/off switch (A) Fig. 14, is located on the front of the planer motor. To turn the machine “ON” move the switch up to the “ON” position. To turn the machine “OFF” move the switch down to the “OFF” position. Fig. 14 LOCKING SWITCH IN THE “OFF” POSITION When the tool is not in use, the switch should be locked in the “OFF” position to prevent unauthorized use. This can be done by grasping the switch toggle (B) Fig.
DEPTH OF CUT RECOMMENDED DEPTH OF CUT NOTE: One revolution of the raising and lowering handle will move the cutterhead up or down 3/32 of an inch. A 3/32" depth of cut can be made in soft woods on stock up to 8" wide and in hard woods on stock up to 7" wide; see chart in Fig. 18. For 10" and 12" wide soft wood, we recommend a maximum depth of cut of 1/16". For 10" and 12" wide hard wood, a maximum depth of cut of 3/64" is recommended; see chart in Fig. 18.
KNIFE TRANSFER TOOL STORAGE 1. The knife transfer tool (A) Fig. 20, supplied with your planer, can easily be stored underneath the outfeed table extension (B) when not being used. A Velcro strip (C) is provided on the tool and underneath the table for this purpose. C 2. Figure 21 illustrates the knife transfer tool (A) stored underneath the outfeed table extension. B A C Fig. 20 WRENCH STORAGE The wrench (A) Fig. 21, can be stored in hole (B) located on the right rear side of the machine as shown.
A A Fig. 22 Fig. 23 CARRYING HANDLE/STOCK TRANSFER BAR 1. Your planer is provided with a foam covered carrying handle (A) Fig. 22, located on top of the machine, for ease in transporting the planer. Carrying handles are also provided at the base of the planer on each side which allow you to lift the machine with ease. 2. The carrying handle (A) Fig. 23, also doubles as a stock transfer bar for transferring stock from the outfeed to infeed end of the machine.
5. Figure 26 illustrates the cutterhead (C) locked in place allowing access to the knife locking bar (E). D D C E Fig. 26 6. Using the supplied wrench (E) Fig. 27, unscrew the six screws, five of which are shown at (F), only enough until locking bar (D) separates from knife, allowing knife to be removed. E F F D Fig. 27 7. Insert knife transfer tool (G) Fig. 28, underneath center of knife. Lift the knife transfer tool up until knife (H) separates from pins (J) and pull out and remove knife as shown.
9. Remove knife transfer tool and tighten the six screws, five of which are shown at (F) Fig. 30, using wrench (E) supplied. E 10. Replace other knife by rotating head 180 degrees and repeat STEPS 5 THROUGH 10. D F F Fig. 30 D B 11. Replace cutterhead guard (B) Fig. 31, making sure cutterhead lock (D) is depressed and underneath guard as shown. Slide guard in as far as possible and replace two screws, one of which is shown at (A) Fig. 32. These screws were removed in STEP 3. Fig. 31 A Fig.
2. Make sure the knives are inserted into the cutterhead properly, as explained under “REPLACING KNIVES.” 3. Place the gage block (A) Fig. 34, on the table, over a 0.020" feeler gage and position the gage block (A) directly underneath the cutterhead. Raise or lower the head assembly and rotate the cutterhead, by following STEP 5 under “REPLACING KNIVES,” until one of the knives (B) just touches the top of the gage block when the knife is at its lowest point. Then tighten cutterhead lock handle. B A Fig.
MAINTENANCE BRUSH INSPECTION AND REPLACEMENT DISCONNECT MACHINE FROM POWER SOURCE. A Brush life varies. It depends on the load on the motor. Check the brushes after the first 50 hours of use for a new machine or after a new set of brushes has been installed. After the first check, examine them after about every 10 hours of use until replacement is necessary. Fig. 36 The brush holders, one of which is shown at (A) Fig. 36, are located on the motor housing opposite each other. Fig.
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ACCESSORIES A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your nearest supplier. Since accessories other than those offered by Delta have not been tested with this product, use of such accessories could be hazardous. For safest operation, only Delta recommended accessories should be used with this product.
PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) ARIZONA Tempe 85282 (Phoenix) 2400 West Southern Avenue Suite 105 Phone: (602) 437-1200 Fax: (602) 437-2200 CALIFORNIA Ontario 91761 (Los Angeles) 3949A East Guasti Road Phone: (909) 390-5555 Fax: (909) 390-5554 Tampa 3360
