ASSEMBLY INSTRUCTIONS FOR THE DF4500LS POWER RACK WITH LAT ATTACHMENT & 200 LB.
DF4500 BOX CONTENTS B A UPRIGHT POST QTY 4 LEFT & RIGHT BOTTOM FRAME SUPPORTS QTY 1 EACH E F LOWER CROSSMEMBER QTY 1 REAR CROSSMEMBER QTY 1 I SPOTTER CATCH QTY 2 C LEFT & RIGHT TOP FRAME SUPPORTS QTY 1 EACH G J BAR CATCH QTY 2 CHIN-UP BAR QTY 1 DF4500 HARDWARE PACK QTY 1 D SPOTTER BAR QTY 2 H MOUNTING FLANGE QTY 4 DF4500 INSTRUCTIONS QTY 1 *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533
DF4500 HARDWARE L M N RUBBER SHOE QTY 4 RECTANGULAR CAP QTY 4 KNOB QTY 4 O P Q M12 x 110MM BOLT QTY 4 M12 x 75MM BOLT QTY 22 M12 WASHER QTY 50 R M12 LOCKNUT QTY 24 S MOUNTING FLANGE QTY 10 FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533
FRAME ASSEMBLY (NOTE: THE NUTS USED ON THIS RACK ARE LOCK NUTS, THIS MEANS YOU MUST TIGHTEN THEM DOWN PAST THE PLASTIC INSERT.) A Q O T L A P E L Q R R Q Q S R T Q L B R Q Q O S Q P B L TOOLS REQUIRED FOR ASSEMBLY ADJUSTABLE WRENCHES OR METRIC SOCKET SET INSTALL REAR UPRIGHTS (A) ONTO THE LEFT & RIGHT BOTTOM FRAME SUPPORTS (B) USING THE M12 x 75MM BOLTS (P), MOUNTING FLANGES (S), M12 WASHERS (Q), AND M12 LOCK NUTS (R).
SPOTTER & BAR CATCH ASSEMBLY Make sure window is facing inward I I INSTALL THE REAR SPOTTER BARS (I) ONTO THE REAR UPRIGHTS. MAKE SURE THAT THE CIRCULAR WINDOW IS FACING INWARD. LOWER TO THE HIGHEST HOLE POSITION AND LOCK INTO PLACE WITH THE LOCK PIN.
SPOTTER BAR INSTALLATION D A INSTALL THE FRONT SPOTTER BAR (D) ON TO THE FRONT UPRIGHT (A). LOWER TO THE HIGHEST HOLE POSITION AND LOCK INTO PLACE WITH THE LOCK PIN. REPEAT FOR THE OPPOSITE SIDE.
SPOTTER BAR INSTALLATION Q R S Q P SLIDE THE FRONT SPOTTER BAR INTO THE REAR SPOTTER. INSTALL THE FRONT UPRIGHT TO THE BOTTOM FRAME USING THE M12 x 75MM BOLTS (P), M12 WASHERS (Q), MOUNTING FLANGE (S), AND M12 NUTS (R). REPEAT FOR OPPOSITE SIDE.
BAR CATCH INSTALLATION J K J K INSTALL THE REAR BAR CATCHES (J), AND LH & RH FRONT BAR CATCHES (K) AND LOCK INTO PLACE WITH PULL-PINS.
FRAME ASSEMBLY M C Q P M Q T R M R C Q T M P Q INSTALL THE LEFT AND RIGHT TOP FRAME SUPPORTS (C), TO THE FRONT UPRIGHTS USING THE M12 x 75MM BOLTS (P), M12 WASHERS (Q), MOUNTING FLANGES (S), AND M12 NUTS (R). DO NOT BOLT TO THE REAR UPRIGHTS AT THIS TIME. INSERT THE RECTANGULAR CAPS (M) INTO THE ENDS OF THE TOP FRAME SUPPORTS (C).
CHIN-UP BAR ASSEMBLY H Q P P Q INSTALL THE CHIN-UP BAR (H) INTO THE CHIN-UP BAR ASSEMBLY USING THE M12 x 75MM BOLTS (P), AND M12 WASHERS (Q). ADJUSTING THE WEIGHT HOLDERS: RAISE AND LOWER THE WEIGHT HOLDERS BY TURNING THE KNOB TO LOOSEN, THEN USE THE PULL PIN TO MAKE THE HEIGHT ADJUSTMENT. MAKE SURE THE PULL PIN IS SECURE IN THE ADJUSTMENT HOLE THEN TURN THE KNOB TO TIGHTEN BEFORE USE. * NOTE MAKE SURE THE WEIGHT HOLDERS ARE THE SAME HEIGHT ON BOTH SIDES BEFORE USE.
ASSEMBLY INSTRUCTIONS FOR THE DF838 LAT ATTACHMENT (888) 258-0533 FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533
DF838 BOX CONTENTS C D E TOP FRAME QTY 1 BOTTOM FRAME QTY 1 UPPER PULLEY ASSEMBLY QTY 1 F 5” PULLEY FLANGE QTY 2 A B BODY QTY 1 CHROME RODS QTY 2 G 4” MOUNTING FLANGE QTY 2 J BOTTOM CABLE QTY 1 H LAT BAR QTY 1 L 200 LB WEIGHT STACK QTY 1 I K LOW ROW BAR QTY 1 TOP CABLE QTY 1 M WEIGHT SELECTOR ROD QTY 1 DF838 HARDWARE PACK QTY 1 DF838 INSTRUCTIONS QTY 1 *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533
DF838 HARDWARE N O P Q RUBBER SHOE QTY 4 4-1/2” PULLEY QTY 4 3-1/2” PULLEY QTY 2 SNAP HOOK QTY 5 S T U WEIGHT STACK PIN QTY 1 CHAIN QTY 1 2” x 3” CAP QTY 1 R RUBBER DOUGHNUTS QTY 2 V W X Y PULLEY BUSHING QTY 4 M10 x 75MM BOLT QTY 4 M10 x 70MM BOLT QTY 4 M10 x 65MM BOLT QTY 2 M10 x 55MM BOLT QTY 4 3/8” x 1” BOLT QTY 2 M10 WASHER QTY 24 M10 LOCKNUT QTY 14 75 MM CC 70 MM BB 65 MM AA 55 MM Z MEASURE BOLT LENGTH HERE
TOP FRAME ASSEMBLY U DO NOT TIGHTEN THESE LOCKNUTS UNTIL AFTER INSTALLING THE CABLE C CC V V Y (NOTE: THE NUTS USED ON THIS MACHINE ARE LOCK NUTS, THIS MEANS YOU MUST TIGHTEN THEM DOWN PAST THE PLASTIC INSERT.) P TOOLS REQUIRED: ADJUSTABLE WRENCHES OR METRIC SOCKET SET INSTALL THE 3-1/2” PULLEYS (P) INTO THE TOP FRAME (C) USING THE PULLEY BUSHINGS (V), THE M10 x 65MM BOLTS (Y), AND THE M10 LOCK NUTS (BB). NOW INSERT THE 2” x 3” CAP (U) INTO THE TOP FRAME (C).
MAIN FRAME ASSEMBLY DO NOT TIGHTEN THESE LOCKNUTS UNTIL AFTER INSTALLING THE WEIGHT STACK BB CC BB X A O CC BB BB O Z INSTALL THE TOP FRAME ASSEMBLY ONTO THE BODY (A) USING THE M10 x 70MM BOLTS (X) THE M10 FLAT WASHERS (BB), AND THE M10 LOCKNUTS (CC). DO NOT TIGHTEN THE M10 LOCKNUTS AT THIS TIME. INSTALL THE 4 1/2” PULLEYS (O) INTO THE BODY (A) USING THE M10 x 55MM BOLTS (Z), THE M10 FLAT WASHERS (BB), AND THE M10 LOCKNUTS(CC).
FLOATING PULLEY ASSEMBLY CC BB O BB Z F ASSEMBLE THE FLOATING PULLEY ASSEMBLY USING THE 4 1/2” PULLEYS (O), THE 5” FLANGES (F), THE M10 x 55MM BOLTS (Z), THE 10MM FLAT WASHERS (BB), AND THE 10MM LOCKNUTS (CC).
FINAL INSTALLATION CC CC BB BB GG BB BB WW CC CC BB BB BB BB GG WW ATTACH THE LAT ATTACHMENT TO THE POWER RACK USING THE M10 x 75MM BOLTS (W), 4” FLANGE PLATES (G), M10 WASHERS (BB) AND M10 LOCKNUTS (CC). MAKE SURE ALL THE BOLTS ARE TIGHT BEFORE USE. REMEMBER TO CHECK THEM PERIODICALLY TO MAKE SURE THEY ALWAYS STAY TIGHT.
LOWER FRAME ASSEMBLY X BB CC BB N N E INSTALL THE RUBBER SHOES (N) 0NTO THE BOTTOM SUPPORT(E). ATTACH THE BOTTOM SUPPORT (E) TO THE LAT MACHINE USING THE M10 x 70MM BOLTS (X) THE M10 FLAT WASHERS (BB) AND THE M10 LOCK NUTS (CC).
WEIGHT STACK ASSEMBLY M S L B R INSTALL THE RUBBER DOUGHNUTS (R) ONTO THE BOTTOM OF THE CHROME RODS (B) , LEAVING APPROXIMATELY 2” PROTRUDING. INSERT THE CHROME RODS INTO THE TWO OUTER HOLES IN THE BOTTOM SUPPORT. ASSEMBLE THE WEIGHT STACK (L) BY SLIDING EACH PLATE OVER THE CHROME RODS (B) AND ON TO THE BOTTOM SUPPORT. SLIDE THE SELECTOR ROD/TOP PLATE ASSEMBLY (M) OVER THE CHROME RODS (B) AND THROUGH THE WEIGHT STACK (L). INSERT THE WEIGHT STACK ADJUSTMENT PIN (S) INTO THE WEIGHT STACK (E).
UPPER PULLEY ASSEMBLY INSTALLATION X BB AA E BB CC REMOVE THE M10 NUTS (BB), AND M10 WASHERS (AA) THAT HOLD THE UPPER PULLEY FRAME ASSEMBLY TO THE BODY. INSTALL THE UPPER PULLEY ASSEMBLY (E) TO THE LAT ATTACHMENT USING M10 x 70MM BOLTS (X), M10 WASHERS (BB), AND M10 LOCKNUTS (CC). ATTACH THE UPPER PULLEY ASSEMBLY (E) TO THE CHROME RODS USING 3/8” x 1” BOLTS (AA).
UPPER CABLE INSTALLATION UPPER PULLEY FRAME REMOVED FOR CLARITY NOTE: UPPER CABLE IS SHORTER THAN THE BOTTOM CABLE FLOATING PULLEY ASSEMBLY INSTALL UPPER CABLE OVER FRONT PULLEY, BACK TO REAR PULLEY, DOWN TO TOP PULLEY OF FLOATING PULLEY ASSEMBLY, UP TO STACK ASSEMBLY PULLEY AND DOWN TO SELECTOR ROD ASSEMBLY. ATTACH 8MM SNAP HOOK TO END OF CABLE AND THEN TO SELECTOR ROD BRACKET.
LOWER CABLE INSTALLATION INSTALL LOWER CABLE UNDER FRONT PULLEY AND BACK TO REAR PULLEY. CONTINUE UP AND OVER LOWER PULLEY OF FLOATING PULLEY ASSEMBLY. ATTACH 8MM SNAP HOOK TO END OF CABLE AND THEN TO FRAME POLE BRACKET.
USE INSTRUCTIONS: 1) SET WEIGHT HOOKS TO DESIRED HEIGHT AND INSERT LOCK PIN. 2) SET THE SPOTTER RODS TO THE DESIRED HEIGHT AND INSERT LOCK PIN. 3) IF YOU ARE USING A UTILITY BENCH MAKE SURE THAT IT IS POSITIONED IN THE MIDDLE OF THE RACK. 4) START YOUR LIFT. AFTER COMPLETION RETURN THE BAR TO THE WEIGHT HOOKS. MAKE SURE THAT THE BAR IS SECURE BEFORE LETTING GO.
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