User Guide

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ASSEMBLY

OPERATION

REPLACEMENT PARTS

READ complete manual CAREFULLY

BEFORE attempting operation.

BOLT TORQUE SPECIFICATIONS

Size Grade Torque

5/16" 5 20 ft/lbs.

3/8" 5 35 ft/lbs.

7/16" 5 56 ft/lbs.

1/2" 5 85 ft/lbs.

Size Torque

8mm 22 ft/lbs.

10mm 42 ft/lbs.

12mm 70 ft/lbs.

14mm 95 ft/lbs.

STANDARD BOLTS:

METRIC BOLTS:

10-05

TP20188,Rev.1

DEMCO  Dethmers Mfg. Co.  4010 320th Street  P.O. Box 189  Boyden, IA 51234

PH: (712) 725-2311  Toll Free: 1-800-543-3626  FAX: (712) 725-2380 or 1-800-845-6420

www.demco-products.com

9517188 PARTS LIST

Pontiac G6 GT

REF. PART

NO. NO. QTY. DESCRIPTION

1. 00060 10 3/8 Lockwasher

2. 00061 83/8 Hex nut

3. 00523 43/8 x 1-1/4 Hex Bolt Gr.5

4. 04226 63/8 x 2 Hex Bolt Gr.5

5. 09905-95 2 9/16” (short) Bushing

6. 05723-95 2 3/4” (long) Bushing

7. 10280 4 Shim

8. 07864-35 2 Nut strip

9. 12089-35 1 Baseplate Crossmember

10. 07595 1 6mm-1.0 x 25mm Gr.8.8 Hex Bolt (not shown)

11. 07597 1 6mm Flatwasher (not shown)

12. 07596 1 6mm Lockwasher (not shown)

Please order replacement parts by PART NO. and DESCRIPTION.

Pin height: 13-1/4” Centers: 24”

Summary of content (8 pages)

PAGE 1
0-05 TP20188,Rev.1 ASSEMBLY OPERATION REPLACEMENT PARTS Pontiac G6 GT READ complete manual CAREFULLY BEFORE attempting operation. BOLT TORQUE SPECIFICATIONS STANDARD BOLTS: METRIC BOLTS: Size 5/16" 3/8" 7/16" 1/2" Size 8mm 10mm 12mm 14mm Grade 5 5 5 5 Torque 20 ft/lbs. 35 ft/lbs. 56 ft/lbs. 85 ft/lbs. Torque 22 ft/lbs. 42 ft/lbs. 70 ft/lbs. 95 ft/lbs.
PAGE 2
WARNING: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL, SEPARATION OF THE TOW BAR FROM THE TOWING VEHICLE, SEPARATION OF THE TOWED VEHICLE FROM THE TOW BAR, CAUSING SEVERE PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE. CAUTION Safety is of utmost importance at all times. There are several items that must be checked each time before using and while using a tow bar.
PAGE 3
. Remove plastic filler panel from under facia by removing five screws and two plastic push fasteners. 7. Remove air intake on passenger side, by removing one bolt and two plastic push fasteners. 4. Remove one bolt on each side that connects facia to fender. 8. Remove plastic filler panel on each side by removing all plastic push fasteners, set panel aside for later notching and reinstallation. 5. Remove four plastic push fasteners and one screw from filler panel on each side. 6.
PAGE 4
10. With an assistant, slide base plate up onto frame and forward to bumper make sure horn bolt hole and air box holes line up, then clamp. 12. Drill two 3/8” holes in bumper using base plate chain anchor as a guide insert bolts and tighten (use shims if needed). Drivers side Passenger side 13. Notch plastic filler panel as shown in picture on each side and replace. 11.
PAGE 5
Warranty Registration Dethmers Manufacturing Company 4010 320th Street • Box 189 • Boyden, Iowa 51234 Toll Free 800-54DEMCO (800-543-3626) • FAX 800-845-6420 www.demco-products.
PAGE 6
Postage Dethmers Manufacturing Company 4010 320th Street, Box 189 Boyden, Iowa 51234
PAGE 7
DEMCO PRODUCTS ORIGINAL PURCHASERS LIMITED WARRANTY 1. Extent and Duration of this Warranty: Your Demco product has a Lifetime Limited warranty to be free from defects in materials and workmanship under normal use and service from date of purchase by the original (first) retail owner, or until it is resold or transferred by the original owner.
PAGE 8
DETHMERS MFG. COMPANY 4010 320th St., P.O. BOX 189, BOYDEN, IA. 51234 PH: (712) 725-2311 FAX: (712) 725-2380 or 1-800-845-6420 TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.