04/06 Rev.5 AC20037 U.S. Patent No.
Thank you for purchasing Demco’s SIDEQUEST. We feel you have made a wise choice and hope you are completely satisfied with your SIDEQUEST. If you have any questions regarding the applications of certain solutions or chemicals, contact your chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use restrictions or regulations. WARNING: TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE, OBSERVE FOLLOWING INSTRUCTIONS: Chemicals are dangerous.
Warranty Registration Dethmers Manufacturing Company 4010 320th Street • Box 189 • Boyden, Iowa 51234 Toll Free 800-54DEMCO (800-543-3626) • FAX 800-845-6420 www.demco-products.
Postage Dethmers Manufacturing Company 4010 320th Street, Box 189 Boyden, Iowa 51234 Page 4
SAFETY TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. THIS SYMBOL MEANS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED! SIGNAL WORDS Note: use of the following signal words DANGER, WARNING, and CAUTION with safety messages.
SAFETY...YOU CAN LIVE WITH IT EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could be avoided by a few seconds of thought and more careful approach to handling equipment. You, the operator, can avoid accidents by observing precautions in this section. To avoid personal injury, study precautions and insist those working with you, or you yourself, follow them. In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield removed.
SAFETY SIGN LOCATIONS Part# 10328 Red (on back side of tank) WARNING To prevent serious injury or death • Refer to chemical supplier and manufacturer recommendations and all licensing restrictions or regulations. • Always wear recommended protective clothing when working with chemicals or sprayer. • Dispose of all unused chemicals or solutions in proper and ecologically sound manner. Improper use can injure people, animals, plants and soil.
SAFETY SIGN CARE • Keep safety signs clean and legible at all times. • Replace safety signs that are missing or have become illegible. • Replacement parts that displayed a safety sign should also display current sign. • Safety signs are available from your distributor, dealer parts department, or manufacturer. How to install safety signs: • Be sure installation area is clean and dry. • Decide on exact position before you remove backing paper. • Remove smallest portion of split backing paper.
• Keep wheel and lug nuts tightened to specified torque. • Assure that agricultural implement tires are inflated evenly. • Give sprayer a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual. • Be sure there are no tools lying on or in equipment. • Do not use the sprayer until you are sure that area is clear, especially around children and animals.
• Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep hillsides. • Be extra careful when working on inclines. • Periodically clear equipment of brush, twigs, or other materials to prevent buildup of dry combustible materials. • Maneuver tractor or towing unit at safe speeds. • Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury or death.
HIGHWAY AND TRANSPORT OPERATIONS • SAFETY CHAINS: If equipment is going to be transported on a public highway, always follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement agencies for your own particular regulations. If required safety chains should be obtained and installed.
• Watch for obstructions overhead and side to side while transporting. • Always operate equipment in a position to provide maximum visibility at all times. Make allowances for increased length and weight of sprayer when making turns, or stopping. PERFORMING MAINTENANCE • Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. • Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed building. Exhaust fumes may cause asphyxiation.
BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS. Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Bolt Torque for Standard bolts * Torque Specifications “A” 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” GRADE 2 lb-ft (N.m) GRADE 5 lb-ft (N.
JOHN DEERE 7510, 7520, 7600, 7700, 7800, 7610, 7710, 7810 OVER-HEAD MOUNTING BRACKETS 14 14 10 10 11 Re NOTE: Front fenders need to be removed before installation of brackets. 7 8 ar 5 13 tor 3 9 6 2 11 7600-7800 & 7610-7810 Series REF. PART DESCRIPTION NO. NO. QTY. 1. 00482 8 1/2”-13UNC x 1 3/4” Hex Hd Bolt (Gr.5) 2. 00084 8 1/2” Lockwasher 3. 00083 8 1/2”-13UNC Hex Nut 4. 11660-35 1 Left Baseplate for Sidequest 5. 11661-35 1 Right Baseplate for Sidequest 6. 10166-35 1 Spacer Assembly 7.
JOHN DEERE 8100, 8110, 8120, 8200, 8210, 8220, 8300, 8310, 8320, 8400, 8410, 8420, & 8520 OVER-HEAD MOUNTING BRACKETS 8 3 8 3 6 NOTE: Front fenders must be removed before installation of brackets. Re ar 7 7 1 8000 Series of 5 Tra c tor 7 4 2 REF. PART NO. NO. QTY. DESCRIPTION 1. 02397 4 Lynch Pins 2. 11651-95 2 Upper Pins 3. 11442-35 4 Drop Channels 4. 11645-35 1 Lt. Baseplate 5. 11646-35 1 Rt. Baseplate 6. 11644-35 2 Extension Arms 7. 03840 8 20mm X 2.5mm Metric Bolt (Gr. 10.9) 8.
8 JOHN DEERE 30’S IVT OVER-HEAD MOUNTING BRACKETS 8 3 6 3 Re ar of Tra cto 5 r 7 7 1 4 7 7 2 1 30 Series IVT REF. PART NO. NO. 1. 02397 2. 11651-95 3. 11442-35 4. 12333-35 5. 12332-35 6. 11644-35 7. 03840 8. 06102 QTY. DESCRIPTION 4 Lynch Pins 2 Upper Pins 4 Drop Channels 1 Lt. Baseplate 1 Rt. Baseplate 2 Extension Arms 8 20mm X 2.5mm Metric Bolt (Gr. 10.
TG SERIES NEW HOLLAND OVER-HEAD MOUNTING BRACKETS TG Series New Holland REF. PART NO. NO. QTY. 8 8 1 1. 2. 3. 4. 5. 6. 7. 8. 1 NOTE: Front fenders, if applicable, must be removed before installation of brackets. 2 11442-35 11644-35 03840 11647-35 11648-35 11651-95 02397 06102 Re 3 3 ar of 5 3 6 Drop Channels Extension Arm 20mm x 2.5mm X 50mm Metric Bolt (Gr. 10.9) Left Baseplate for Sidequest Right baseplate for Sidequest Upper Pin Lynch Pin 1/2” NC x 1.
JOHN DEERE 8000 TRACK MOUNTING BRACKETS AND SKID REF. PART DESCRIPTION NO. NO. QTY. 1. 12315-35 1 Right Baseplate for Sidequest 2. 12316-35 1 Left Baseplate for Sidequest 3. 02851 8 3/4”-10UNC x 8.50 Hex Head Bolt (Gr. 5) 4. 02961 8 3/4”-10UNC Nylon Insert Lock Nut 5. 12317 12 20mm-2.5 x 250mm Hex Bolt 6. 12186-95 4 Top Pin 1.25 x 10.25 7. 02397 8 Lynch Pin 8. 12185-35 4 Extension Arm 9. 00085 24 1/2” Flat Washer 10. 01254 24 1/2”NC x 1.50 Hex Head Bolt (Gr. 5) 11. 02178 24 1/2”NC Nylon Insert Lock Nut 12.
JOHN DEERE 9000 TRACK MOUNTING BRACKETS AND SKID REF. PART DESCRIPTION NO. NO. QTY. 1. 12183-35 2 Right Baseplate for Sidequest 2. 12184-35 2 Left Baseplate for Sidequest 3. 03840 32 20mm-2.5 x 50mm Hex Bolt 6. 12186-95 4 Top Pin 1.25 x 10.25 7. 02397 8 Lynch Pin 8. 12185-35 4 Extension Arm 9. 00085 24 1/2” Flat Washer 10. 01254 24 1/2”NC x 1.50 Hex Head Bolt (Gr. 5) 11. 02178 24 1/2”NC Nylon Insert Lock Nut 12. 35631 2 350gal. Skid Assembly (tank not shown) 35632 2 500gal.
CAT MT765 CHALLENGER MOUNTING BRACKETS AND SKID 6 1 7 5 6 17 12 *Note: For installing Hub Spacer remove every other bolt from hub on tractor. 15 18 10 r cto a r T of ar e R 15 16 16 15 16 19 20 19 16 15 13 18 2 3 4 9 4 8 9 10 17 tor ac r T of nt o r F 8 18 13 15 14 18 15 15 11 15 16 14 15 16 16 16 16 REF. PART DESCRIPTION NO. NO. QTY. 1. 5619-35 2 Spindle Assembly (details on p.21 view B & view C & Breakdown on p.22 2. 12334-30 1 Right Baseplate for Sidequest 3.
Assembly Instructions Preparation: Remove any loader brackets from the tractor. The tractors duals must be set to 120” wheel spacing. 1. Remove every other lug bolt on the tractor’s dual, and replace them with the special spacer Stud Bolts included with the SideQuest hardware as shown in VIEW A. (Note: Only when replacing stud bolts on a JD 7000 Series Tractor, the existing washers MUST be used).
SIDEQUEST PARTS BREAKDOWN 5502 Hub Breakdown REF. NO. PART NO. QTY. DESCRIPTION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. --. --. --. 5619-35 5502-35 10155-35 10066-35 10214-35 10215-35 10924-35 10923-35 10918-35 11644-35 11442-35 10219-35 10064-90 10248-90 10247-90 10261-90 2 2 2 2 16 2 12 3 2 1 2 2 20 20 20 20 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26.
350 GALLON SIDEQUEST PARTS BREAKDOWN 1 21 14 1 51 23 10 17 4 19 5 12 11 32 1 12 22 8 24 7 26 1 23 13 9 23 10 116 120 15 46 16 10 11 18 SIDEQUEST PLUMBING BREAKDOWN REF. NO. PART NO. QTY. DESCRIPTION --. P350WA 2 350 gallon SideQuest Tank (white) --. P350A 2 350 gallon SideQuest Tank (yellow) --. P500WA 2 500 gallon SideQuest Tank (white) --. P500A 2 500 gallon SideQuest Tank (yellow) P1. 09941 1 Agitator Jet P2. 10267 1 Siphon Tube P3. BRB1034 1 1” MPT to 3/4” FPT Reducer Bushing P4.
500 GALLON SIDEQUEST PARTS BREAKDOWN 9 8 25 16 16 7 20 26 7 7 12 14 21 12 6 12 23 9 17 3 6 24 4 19 11 11 31 12 12 7 22 16 12 12 20 22 13 8 23 9 12 26 15 45 10 10 NOTE: Refer to p.22 for replacement part numbers.
350 GALLON SIDEQUEST CENTER EXIT (35631) PARTS BREAKDOWN 21 14 5 23 9 11 17 19 3 12 22 24 26 2 13 23 16 20 15 4 16 18 10 SIDEQUEST PLUMBING BREAKDOWN REF. NO. PART NO. QTY. --. --. --. --. P1. P2. P3. P4. P5.
500 GALLON SIDEQUEST CENTER EXIT PARTS BREAKDOWN 9 8 25 16 16 7 20 26 7 7 14 15 21 15 6 15 23 9 17 3 6 24 4 19 11 11 31 15 12 7 22 923 16 15 15 20 22 13 8 15 26 15 45 16 10 10 NOTE: Refer to p.22 for replacement part numbers.
OPTIONAL SIDEQUEST JACKSTANDS BREAKDOWN Notes: Adjustable jack may be used in two locations. On the outside of the Stand Mount Bracket as well as in the rear of the Tank holder. REF. NO. PART NO. QTY. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
SideQuest Parts Breakdown And Assembly for Optional Fold-away External Step Re ar of Tra c tor 4 5 8 7 Fro nt of Tra cto r 7 6 11 7 3 9 6 8 1 7 2 8 Step Parts Breakdown 7 REF. PART DESCRIPTION NO. NO. QTY. 1. 11446-35 2 External Step 2. 11447-35 2 Left Step Support 3. 11448-35 2 Left Step Mount 4. 11449-35 2 Right Step Mount 5. 11450-35 2 Right Step Support 6. 00059 20 3/8” Flatwasher 7. 00523 16 3/8” x 1-1/4” Hex Head Bolt (Gr. 5) 8. 02592 16 3/8” Nylon Insert Locknut 9.
OPTIONAL SIDEQUEST LIGHT KIT PARTS BREAKDOWN PARTS LIST REF. PART NO. NO. QTY. DESCRIPTION 1. 00214 8 .25” Flat Washer 2. 02772 8 .25” UNC Nylon Insert Lock Nut 3. 04055 8 .25” x 1.00” UNC Bolt, Grade 5 4. 07416 1 Male Connector Plug 5. 09058 1 Wire Harness (90’ X-Fold Clearance Lights) --. 10032 1 Left Dual Ag Light 7. 10033 1 Right Dual Ag Light 8. 10329-35 1 Light Mounting Bracket Please order replacement parts by PART NO.
NOTES: Page 30
SPRAYER CHECKLIST: Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can be eliminated by periodic equipment maintenance. By spending time reviewing this checklist before seasonal spraying application time and following proper after season care, you can save time and money later. ! WARNING: To Prevent Serious Injury Or Death • Keep hands, feet, and loose clothing away from rotating parts.
DETHMERS MFG. COMPANY P.O. BOX 189 4010 320th St., BOYDEN, IA. 51234 PH: (712) 725-2311 FAX: (712) 725-2380 TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.
