G-SERIES G-SERIES CASSETTE MOWER INSTRUCTION MANUAL DENNIS, Ashbourne Road, Kirk Langley, Derby, DE6 4NJ, United Kingdom Telephone:- 01332 824777 Fax:- 01332 824 525 E-mail:- sales@dennisuk.com E-mail:- spares@dennisuk.com www.dennisuk.
9 Ornamental Lawn 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 G860 9 9 9 9 9 9 9 Range 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 Tools S500 9 9 9 9 9 9 9 9 9 9 Plus Gang THIS INFORMATION IS INTENDED FOR GUIDANCE PURPOSES ONLY. WE RECOMMEND THAT YOU DISCUSS YOUR SPECIFIC REQUIREMENT WITH OUR HEAD OFFICE, SALES MANAGERS OR YOUR LOCAL DENNIS DEALER.
&HUWL¿FDWH RI &RQIRUPLW\ G-Series Cylinder mowers powered by Honda GX Petrol Engine 0DQXIDFWXUHU Howardson Ltd, Howardson Works, Kirk Langley, Derby, DE6 4NJ. UK 2ZQHU RI 7HFKQLFDO 'RFXPHQW Mr I.D.
Contents Page Product Application Matrix .................................................................................................................................................... 2 Declaration of Conformity ..................................................................................................................................................... 3 Serial Numbers ...............................................................................................................................
0DFKLQH 'HVFULSWLRQ Manufactured with a 26” (66cm), 30” (76cm) or 34” (86cm) cutting width, this range of machines is powered by either a 5.5hp (26” & 30”) or 6.5hp air cooled, single cylinder, four stroke petrol engine. The rear roller and cutter are controlled independently via belt clutches operated from the console on the upper handle bar. (ITEM 5). A parking brake is ¿tted for added safety when working on sloping ground.
,PSRUWDQW 6DIHW\ ,QVWUXFWLRQV In order to operate the machine safely please follow these Health and Safety guidelines. 75$,1,1* &$87,21 READ THE INSTRUCTIONS CONTAINED IN THIS MANUAL WITH CARE. IF YOU ARE IN ANY DOUBT PLEASE ASK YOUR EMPLOYER OR CONTACT US DIRECT AT DENNIS. Be familiar with the controls and the proper use of the equipment. Never allow children or people unfamiliar with these instructions to use the mower. Local regulations or insurance may restrict the age of the operator.
Controls )25 7+( /2&$7,21 2) &21752/6 $1' &20321(176 5() ³0$&+,1( '(6&5,37,21´ 3$*( 21 2)) 6:,7&+ ,WHP This switch stops the engine and can be used to do so at anytime during the operation of the machine. Ensure it is in the ³21´ position before attempting to start the engine. '($'0$16 &21752/ ,WHP This is an operator presence control. The engine will tick over without need for this to be depressed when the cylinder and drive are disengaged.
2SHUDWLQJ ,QVWUXFWLRQV &$87,21 BEFORE YOU OPERATE THIS MACHINE YOU MUST READ AND STUDY THIS MANUAL. IF YOU ARE IN ANY DOUBT PLEASE ASK YOUR EMPLOYER OR CONTACT US DIRECT. 35(3$5$7,21 )25 86( Before commencing ensure the turf is free from stones or other obstructions which may damage the cassette unit. Set the height of cut to the required level (see page 10) Check the engine. Fill the fuel tank 3/4 full with unleaded petrol. Always check the oil levels of the machine prior to commencing.
2SHUDWLQJ ,QVWUXFWLRQV 72 &200(1&( &877,1* Depress the ³'HDGPDQV +DQGOH´ (Item 15) Push the ³&\OLQGHU &RQWURO /HYHU´ (Item 16) forwards. Pulsh the ³'ULYH &RQWURO /HYHU´ (Item 14) forwards. Set the ³7KURWWOH &RQWURO /HYHU´ to increase / reduce speed. 72 6723 &877,1* Pull the ³'ULYH &RQWURO /HYHU´ (Item 14) backwards. Pull the ³&\OLQGHU &RQWURO /HYHU´ (Item 16) backwards.
General Adjustments 6(77,1* )25 +(,*+7 2) &87 Always stop the engine before adjusting the height of cut. Failure to do this may result in serious injury. The length of grass after cutting and the depth of scari¿cation / dethatching / brushing, depends on the setting of the front roller in relation to the main frame of the machine. 7R VHW Slacken the clamp nuts on the front roller ,WHP quadrants (Item 1) [19mm spammer]. Rotate the quadrants, raising and lowering the machine.
General Adjustments 6(77,1* 7+( &
5HPRYLQJ 7KH &DVVHWWH 8QLW To remove the cassette unit for maintenance or to exchange cassettes the following procedure should be followed:1) Unscrew the bolt (Item 1) [24mm Spanner] for about half-an-inch (13mm) until the pip end is inside the nut on the side frame. D ,WHP 2) Slide the cassette unit along the tie bars as far as it will go until the cutter nut and coupling is clear of the three pins in the driving coupling.
Routine Maintenance (1*,1( The machines are ¿tted with a Honda GX160 or GX200 petrol engine. For full speci¿cations please refer to the manufacturers instruction manual included. Area Engine Oil Engine Oil Maintenance Check Level Change Check Condition / Clean Change Air Filter Spark Plug First 4 Hours 9 First Month / 20 Hours 3 Months / 50 Hours 6 Months / 100 Hours 9 9 9 9 9 2,/ )8(/ 7<3( 48$17,7< 63$5.
Routine Maintenance &
*HQHUDO /XEULFDWLRQ 5($5 52//(5 PRQWKV The main drive roller is split into three sections incorporating a differential gear system running in an oil bath. The old oil should be drained off and the bath replenished with 1 pint (550ml) of clean oil. PRQWK A grease point is located under the belt guard on the side plate of the machine. This is to lubricate the internal spur gear that provides drive to the rear roller. Apply one pump of grease. Do not over grease.
G-Series Guide to Cassette Use %/$'( &
Notes 17 G-Series SP20004_REV_2
33 7 55 45 34 44 50 9 53 34 18 34 25 15 34 54 13 45 54 34 12 26 37 10 43 34 3 44 4 9 22 12 33 38 34 47 44 6 54 8 5 50 11 45 24 41 16 52 32 27 57 45 27 51 40 2 62 19 12 33 3 13 55 58 28 46 33 49 42 61 50 10 28 56 14 30 36 59 17 23 41 52 59 48 35 18 9 40 1 29 19 5 54 34 28 60 31 28 14 59 36 14 ,WHP 1R 1 2 3 4 5 6 7 8 9 10 11 12 12 12 13 13 13 14 14 14 15 15 15 16 16 16 17 18 19 20 21 22 23 24 25 26 27 3DUW 1R 171885 228024 229000
12 38 32 19 30 30 50 30 7 18 54 54 46 46 10 8 17 18 51 19 12 17 49 50 47 42 22 30 13 54 31 52 17 33 44 11 ,WHP 1R 7 8 10 11 12 13 17 18 19 22 30 31 32 33 38 39 42 44 46 47 49 50 51 52 54 3DUW 1R 228007 228009 228012 228030 228103 229009 229038 229044 229091 229157 229382 229383 REF. 2.03 REF. 1.
VIEWS 27 45 B C B C A 1 1 26 29 A-A 20 35 39 21 19 A 25 23 34 5 4 2 34 19 40 12 11 7 36 11 36 9 40 53 B-B 40 36 28 37 39 6 24 25 16 19 34 48 24 20 19 40 10 34 52 37 40 53 3 6 C-C ,WHP 1R 1 2 3 4 5 6 7 9 10 11 12 16 19 20 21 23 23 23 24 24 24 25 25 25 26 27 28 29 34 35 36 37 39 40 45 48 3DUW 1R 62662 73445 228001 228002 228004 228005 228007 228011 228012 228030 228103 229036 229091 229092 229154 229244 229246 229248 229245 229247 229249 229256 229257 2292
3 1 2 6 5 7 ,WHP 1R 1 2 3 4 4 5 6 7 4 'ULYH (QJLQH $VVHPEO\ 3DUW 1XPEHU 'HVFULSWLRQ 4XDQWLW\ 228001 Tapered Bush 1610 - 3/4” 1 228011 Coupling Half (3/4”) 1 229015 Flywheel 1 229901 Engine 5.5 Hp Honda GX160 Q9 Type 1 229902 Engine 6.
8 10 7 1 4 6 8 10 2 5 3 9 ,WHP 1R 1 2 3 4 5 6 7 8 9 10 3DUW 1R 062662 229031 229039 229104 REF. 3.03 REF. 3.
20 4 23 11 22 19 10 21 12 24 7 1 5 6 18 16 18 1 14 7 17 10 11 20 17 5 13 14 24 21 2 19 2 18 9 3 8 4 20 15 13 ,WHP 1R 1 2 3 4 4 5 6 7 8 9 10 11 12 12 12 13 13 13 14 14 15 15 16 16 16 17 18 19 20 21 22 23 24 3DUW 1R 16386 73445 171702 195075 195076 195077 195078 195079 195080 195094 228049 229030 229537 195074 229227 229500 229323 229324 229510 229325 229509 229326 229511 195082 229451 229484 601620 605857 J20467 SP01009 SP01036 SP03004 SP03008 5HDU 5ROOHU 5ROOHU $
4 5 6 2 6 3 1 ,WHP 1R 1 2 3 4 5 6 3DUW 1R 062662 228053 229003 229011 229033 J20052 5HDU 5ROOHU 'ULYH %HDULQJ +RXVLQJ $VVHPEO\ 'HVFULSWLRQ Bearing 6205-2RS 3 Pin Spirol M5 x 45 Drive Pulley Land Roll Pinion Shaft 11T Roller Bearing Housing Oblong Bearing 6204-2RS 3 4XDQWLW\ 1 1 1 1 1 2 24 G-Series SP20004_REV_2
5 6 4 5 7 11 9 8 8 3 9 1 10 ,WHP 1R 1 1 1 2 2 2 3 4 5 6 7 8 9 10 11 3DUW 1R 229231 229232 229233 229262 229263 229264 229329 229491 SP01034 SP01035 SP01065 SP02008 SP02010 SP02014 SP03017 )URQW 5ROOHU 0DLQ $VVHPEO\ 'HVFULSWLRQ Front Roller 26” Front Roller 30” Front Roller 34” Front Roller Scraper 26” Front Roller Scraper 30” Front Roller Scraper 34” Roller Quadrant Scraper Brk Hex Set Screw M10 X 20 Hex Set Screw M10 X 25 Hex Set Screw M12 X 30 Nut M10 Nyloc Nut M12 Nyloc Nut M12
17 7 16 1 6 5 10 11 15 13 15 4 11 14 15 10 3 2 8 15 9 ,WHP 1R 1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 3DUW 1R 228093 229166 229587 229576 229577 230200 230203 230205 See 5.02 SP01035 SP01047 SP02005 SP02008 SP03004 SP03004 SP03008 SP03011 SP07001 800505 NOT SHOWN 229586 SP12002 229378 229121 229122 +DQGOH 0DLQ $VVHPEO\ 'HVFULSWLRQ Bolt Saddle M8 x 43 Handle Pivot Bush Lower Handle Tube 26” Lower Handle Tube 30” Lower Handle Tube 34” Handle Bracket W.A.
7 2 26 6 8 24 1 24 18 3 25 20 59 11 5 2 25 31 26 36 7 17 35 35 19 12 2 14 23 B 6 23 9 27 17 25 2 5 11 29 30 21 22 27 15 10 8 17 34 33 37 18 2 2 4 13 39 22 9 27 29 17 21 ,WHP 1R 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 3DUW 1R 228020 229167 229582 229585 229590 229595 229620 230160 230170 230171 230180 230190 230195 230196 230207 260138 J20017 SP01019 SP01029 SP01043 SP01070 SP01076 SP01081 SP0
SPARES USE ONLY 5 3 1 12 11 13 9 8 6 10 7 2 13 ,WHP 1R 1 2 3 5 6 7 8 9 10 11 12 13 14 'HVFULSWLRQ 230190 230196 230198 J20017 SP01029 SP01048 SP02006 SP02008 SP03008 SP03012 SP03019 SP03020 SP12002 14 +DQGOH 7KURWWOH .LW 3DUW 1XPEHU Throttle Lever W.A.
9 10 7 8 11 2 14 4 1 13 3 5 15 6 12 ,WHP 1R 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 'HVFULSWLRQ 194946 228031F 229093 229333 229375 229376 229599 229600 229601 229602 229603 229605 B32902 J20362 J20297 *XDUGV 'HFDOV 3DUW 1XPEHU Chain Case Screw Chain Case Seal Transmission Guard W.A.
1 ,WHP 1R 1 1 1 3DUW 1XPEHU 229241 229242 229243 *UDVVER[ 'HVFULSWLRQ Grassbox 26” Grassbox 30” Grassbox 34” 4XDQWLW\ 1 1 1 30 G-Series SP20004_REV_2
8 39 7 38 38 38 34 38 2 34 4 26 38 30 32 29 11 37 32 10 25 35 13 27 22 15 16 3 23 29 23A 37 24 20 12 19 18 32 38 30 36 37 12 17 37 19 22 24 31 29 3 14 6 37 29 3DUW 1R 185379 228022 228029 228070 228074 228092 229049 229051 229215 229216 229657 229295 229296 229658 229297 229298 229299 229318 229385 229650 229619 229572 229615 229573 229568 229622 229701 230002 230326 229652 800123 067171 33 33 20 ,WHP 1R 1 2 3 4 5 6 7 8 9 1
25 30 STANDARD 32 TUNGSTEN TIPPED 23 5 11 25 18 7 7 32 19 9 1 6 2 13 21 26 14 22 12 19 16 32 18 17 26 2 7 28 6 25 1 20 29 4 32 27 25 7 3DUW 1R 62662 228042 228092 229220 229221 229289 229290 229699 229657 229295 229296 229658 229297 229298 229299 229318 229660 229349 229350 229357 229385 229483 229534 230326 800168 800164 800165 SP01016 SP01019 SP01045 SP01058 SP01059 24 10 ,WHP 1R 1 2 3 4 5 6 7 7 8 8 8 9 9 9 10 11 12 12 12
25 32 30 1mm & 2mm STD 2mm TUNGSTEN 7 7 23 5 11 25 18 32 19 1 6 9 2 26 21 13 14 22 12 3 19 31 32 16 32 8 18 26 2 17 6 25 1 4 28 32 7 ,WHP 1R 1 2 3 4 5 6 8 8 8 9 9 9 10 11 12 12 12 15 16 17 18 19 20 20 20 21 22 23 24 3DUW 1R 62662 228042 228092 229220 229221 229289 229657 229295 229296 229658 229297 229298 229299 229318 229660 229349 229350 229357 229385 229483 229534 230326 800168 800164
21 27 22 5 26 19 23 25 19 21 27 1 15 6 8 2 22 17 13 18 7 11 26 7 27 14 27 21 16 2 6 1 15 3 4 ,WHP 1R 1 2 3 4 5 6 7 7 7 8 8 8 9 10 11 11 11 14 15 16 16 16 16 16 16 16 16 16 17 18 19 3DUW 1R 62662 228042 228092 229220 229221 229289 229657 229295 229296 229658 229297 229298 229299 229318 229660 229349 229350 229385 230326 800173 800189 800167 800172 800183 800184 800192 800190 800191 SP01016 SP01019 SP01045 27 21 20 23 9 &DVVHWW
13 16 13 16 16 13 5 15 17 15 17 6 12 8 2 3 1 4 4 8 17 7 1 3 2 17 15 12 10 17 ,WHP 1R 1 2 3 4 4 4 5 5 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 3DUW 1R 228042 228079 229289 229657 229295 229296 229658 229297 229298 229317 229385 229502 229669 229503 229504 229539 229560 230326 SP01045 SP01058 SP01059 SP03004 SP03012 15 14 &DVVHWWH 6RUUHO 5ROOHU 'HVFULSWLRQ Circlip D1300 0520 Bearing 6304 2RS Bearing Housing Non-Cutter 26” Tie Bar 30” Tie Bar 34” Tie Bar 26” Handle Tie Bar 30” Handl
DENNIS, Ashbourne Road, Kirk Langley, Derby, DE6 4NJ, United Kingdom Telephone:- 01332 824777 Fax:- 01332 824 525 E-mail:- sales@dennisuk.com E-mail:- spares@dennisuk.com www.dennisuk.