Specifications

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UNITS

Diesel Units ...................................................A-1

Electric Units .................................................A-2

Custom Units .................................................A-2

Training ..........................................................A-3

Automated Waterblasting Solutions .............. A-4

PUMP & FLUID ENDS

Pump Features and Benets .........................B-1

Bareshaft Pumps ...........................................B-2

UNx Fluid End Features and Benets ...........B-10

UNx Fluid End Pumps ...................................B-11

UNx Fluid End Upgrades ...............................B-14

PUMP ACCESSORIES

Spare Parts Packages ...................................C-2

Tools ..............................................................C-3

Bypass Regulator Valve .................................C-4

Diverter Valves ............................................... C-6

Tumble Box Multi-Mode Valve ......................C-8

Tumble Box Unloader Valve ..........................C-12

Hydro-Throttle ..............................................C-11

Standard Filters .............................................C-12

Polishing Filter Package ................................C-13

Pressure Gauge ............................................. C-13

Rupture Disc Holders ....................................C-14

HOSES & LANCES

Features ......................................................... D-1

Hoses ............................................................D-2

Flex Lances ...................................................D-3

End Fittings ...................................................D-3

Rigid Lances .................................................. D-4

FITTINGS

Features/Lubricants ......................................E-1

Male Port Adapters .......................................E-2

Pump Discharge Adapters ............................E-3

Durasafe Gun Adapters ................................. E-4

Type M Connectors .......................................E-5

Type M Male to High Pressure

Male Connectors ..............................E-5

High Pressure Connectors ............................E-6

Y-Adapters ..................................................... E-8

High Pressure Nipples ................................... E-8

High Pressure Rigid Lance Holders ..............E-9

Slimline Lance Couplings ..............................E-9

GUNS

Features ......................................................... F-1

Quadrablast Gun ...........................................F-2

SP-40 Tornado Spinner Gun .........................F-3

Durasafe Hand Guns .....................................F-5

Durasafe Foot Gun .......................................F-7

NOZZLES

Features ......................................................... G-1

Tornado Surface Cleaning Nozzle .................G-2

UHP/UHPX Nozzles ......................................G-3

UHPE Evaporator Tube Cleaning Nozzles .....G-4

SAFETY

Features ......................................................... H-1

Visual Safety System ..................................... H-2

Shrouds .........................................................H-3

Covered Safety Whips ................................... H-4

Flex Lance Safety Grip ..................................H-4

Anti-Withdrawal Device .................................H-5

Personal Protection Equipment .....................H-8

Safety Accessories ........................................ H-12

Safety Tape, Signs And Decals .....................H-13

Hose Checks .................................................H-13

TECHNICAL

Unit Conversions & Formulas ........................ I-1

Connection Types .......................................... I-2

Pressure Drop Data Charts ...........................I-6

Threading and Coning Tools .........................I-8

INDEX

Part Numbers ................................................J-1

Products ........................................................J-5

Jetstream Warranty .......................................J-9

Notes .............................................................J-10

TABLE OF CONTENTS

40,000 PSI

NLB, Butterworth, Gardner Denver, WOMA, TurtleSkin, Blue Goop, Loctite, and NFO Technologies are trademarks and/or registered trademarks of their

respective companies. Jetstream of Houston disclaims any and all rights to these marks.

SYSTEM

Tube Cleaning System ...................................II

Surface Cleaning System ..............................III

(Fittings Continued)

Summary of content (89 pages)

PAGE 1
TABLE OF CONTENTS 40,000 PSI SYSTEM Tube Cleaning System....................................II Surface Cleaning System...............................III A UNITS Diesel Units....................................................A-1 Electric Units..................................................A-2 Custom Units..................................................A-2 Training...........................................................A-3 Automated Waterblasting Solutions...............
PAGE 2
System 40,000 PSI TUBE CLEANING SYSTEM JETSTREAM DIESEL UNITS PAGE A-1 Jetstream offers a full line of ultrahigh pressure tube cleaning tools. Tools include rigid and flexible lances and automatic lancing machines—all designed for safe, efficient cleaning of boiler, exchanger, and condenser tubes.
PAGE 3
System 40,000 PSI SURFACE CLEANING SYSTEMS Single Gun Applications The proven productivity and safety of Jetstream’s DuraSafe™ Control Guns provide highly efficient, cost effective surface cleaning in a variety of applications.
PAGE 4
UNITS Units 40,000 PSI UNITS Jetstream waterblasters are available in a wide selection of standard models with nearly limitless options for customization to suit speciﬁc needs. All Jetstream waterblasters employ UNx Fluid End technology for superior performance, greater ﬂexibility in the ﬁeld, and reduced downtime and maintenance (see page B-10 for details).
PAGE 5
UNITS Units 40,000 PSI ELECTRIC UNITS Jetstream manufactures several models of electric waterblasters for in-plant installations configured to user requirements.
PAGE 6
UNITS Units 40,000 PSI TRAINING CLASSES OFFERED PUMP OPERATION & MAINTENANCE The course combines extensive hands-on training with classroom instruction and is recommended for maintenance personnel, operator and supervisors.
PAGE 7
UNITS Units 40,000 PSI AUTOMATED WATERBLASTING SOLUTIONS Automation is a rapidly growing waterblast solution for tube cleaning, tank and boiler cleaning, surface preparation and hydro-demolition. Hands-free operations is key to a safe work environment. Positioning the operator at a distance, away from the work area, is the number one benefit to utilizing automated tools.
PAGE 8
Pump & Fluid Ends 40,000 PSI UNx BARESHAFT PUMP PUMP & FLUID ENDS ™ FEATURES AND BENEFITS The Jetstream 40,000 psi UNx Bareshaft Pump provides unrivaled durability and strength. The pump is capable of power inputs up to 325 horsepower and, coupled with the best Jetstream UNx fluid end, provides flow* rates approaching twelve gallons per minute. Jetstream bareshaft pumps are the best choice for those building their own system or replacing a complicated, worn, or unreliable pump.
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Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS MODEL 4240 UNx™ BARESHAFT PUMP The Jetstream model 4240 is capable of power input up to 325 horsepower and flows* approaching twelve gallons per minute at 40,000 psi. It is the most advanced and efficient high horsepower waterblast pump in the industry.
PAGE 10
Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS MODEL 4240 UNx™ BARESHAFT PUMP 13.66" (347) 34.41" (874) 20.75" (527) 1.00-12UN 40,000 PSI PORT CONNECTION 7.45" (189) Primary dimensions are in inches. Dimensions in parentheses are millimeters. 48.13" (1222) 1.0x.5 K.W. (25.4x12.7) 1.19-16UN DISCHARGE PORT CONNECTION 1" NPT SUCTION 8.20" (208) 4.25" (108) 20.88" (530) 10.38" (264) 2.56" (65) 4.75" (121) 33.50" (851) 50.56" (1284) 5.88" (149) MANIFOLD IN LOWERED POSITION 7.0" (178) 10.
PAGE 11
Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS MODEL 3640 UNx™ BARESHAFT PUMP The Jetstream model 3640 is capable of power input up to 200 horsepower and flows* exceeding seven gallons per minute at 40,000 psi. It is the most advanced and efficient medium horsepower waterblast pump in the industry.
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Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS MODEL 3640 UNx™ BARESHAFT PUMP 13.66" (347) 34.41" (874) 20.75" (527) 1.00-12UN 40,000 PSI PORT CONNECTION 7.45" (189) Primary dimensions are in inches. Dimensions in parentheses are millimeters. 48.13" (1222) 1.0x.5 K.W. (25.4x12.7) 1.19-16UN DISCHARGE PORT CONNECTION 1" NPT SUCTION 8.20" (208) 4.25" (108) 20.88" (530) 10.38" (264) 2.56" (65) 4.75" (121) 33.50" (851) 50.56" (1284) 5.88" (149) MANIFOLD IN LOWERED POSITION 7.0" (178) 10.
PAGE 13
Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS MODEL 4240 | 3640 UNx™ BARESHAFT PUMP REPLACEMENT PARTS PART BREAKDOWN ITEM PART NO. ITEM PART NO. DESCRIPTION ITEM PART NO.
PAGE 14
MODEL 3040 UNx™ BARESHAFT PUMP The Jetstream model 3040 is capable of power input up to 150 HP and flows* exceeding seven gallons per minute at 40,000 psi. It is the most advanced and efficient medium horsepower waterblast pump in the industry.
PAGE 15
Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS MODEL 3040 UNx™ BARESHAFT PUMP 13.66" (347) 34.41" (874) 20.75" (527) 1.00-12UN 40,000 PSI PORT CONNECTION 7.45" (189) Primary dimensions are in inches. Dimensions in parentheses are millimeters. 48.13" (1222) 1.0x.5 K.W. (25.4x12.7) 1.19-16UN DISCHARGE PORT CONNECTION 1" NPT SUCTION 8.20" (208) 4.25" (108) 20.88" (530) 10.38" (264) 2.56" (65) 4.75" (121) 33.50" (851) 50.56" (1284) 5.88" (149) MANIFOLD IN LOWERED POSITION 7.0" (178) 10.
PAGE 16
Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS MODEL 3040 UNx™ BARESHAFT PUMP REPLACEMENT PARTS PART BREAKDOWN ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 1 26435 Capscrew 17 55252 Plate, Back Cover 33 26462 2 26558 Washer 18 26496 Gasket, Cover Plate 34 25536 Capscrew Oil Seal 3 26798 Washer 19 71318 Gauge, Oil Level 35 51712 Seal Plate 4 51733 Frame Cap, Outboard 20 25465 Nipple 36 26478 O-Ring 5 26495-3 Shim, 0.
PAGE 17
Pump & Fluid Ends 40,000 PSI UNx FLUID END PUMP & FLUID ENDS ™ FEATURES AND BENEFITS The Jetstream 40,000 psi UNx Fluid End is standard on every Jetstream 40,000 psi unit or bareshaft pump. It is also available as a conversion package for popular pump models or as an addition to an existing Jetstream 3600 or 4200 pump. Please refer to the catalog pages that follow for details on available models.
PAGE 18
Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS JETSTREAM 5000 PUMPS UNx™ FLUID END 10e 10a 10f 10b 10c PLUNGER SIZE FLUID END PART NO. NO. 55292 #8 10d UNI-VALVE (Item 10) 5000 PUMPS DIAMETER PLUNGER STROKE in mm in mm 0.73 18.54 5 127 MAX. RPM 2000 MAX. FLOW MAX. OPERATING PRESSURE gpm lpm psi bar 18.7 70.9 40,000 2,750 *Includes gauge, adapter and two rupture disc holders. Electric units require bypass valve, not included. PART BREAKDOWN ITEM PART NO.
PAGE 19
Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS JETSTREAM 4200 | 3600 PUMPS UNx™ FLUID END 11e 11a LUBE HARNESS (Item 19) 11b 11c PLUNGER SIZE FLUID END PART NO.* 11f DIAMETER NO. in mm 4200 PUMPS PLUNGER STROKE in MAX. RPM mm 11d 3600 PUMPS MAX. FLOW gpm UNI-VALVE (Item 11) lpm MAX. OPERATING PRESSURE PLUNGER STROKE psi in bar mm MAX. RPM MAX. FLOW* gpm MAX. OPERATING PRESSURE lpm psi bar 53540 #6 0.600 15.24 4.25 108 500 7.8 29.5 40,000 2,750 3.63 92 550 7.
PAGE 20
Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS JETSTREAM 3000 PUMPS UNx™ FLUID END 1.Power end component included in drawing for convenience. Not included with new fluid ends. Uni-Valve (Item 10) LUBE HARNESS (Item 20) PLUNGER SIZE FLUID END PART NO.* NO. J55635 #5 DIAMETER PLUNGER STROKE in mm in mm 0.530 13.46 3.00 76 gpm lpm psi bar 5.2 19.5 40,000 2,750 600 *Includes gauge, adapter and two rupture disc holders. Electric units require by pass valve, not included.
PAGE 21
Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS UNx FLUID END UPGRADES ™ Jetstream has created a wide variety of UNx Fluid Ends conversions to adapt to your existing competitor pump. The upgrade delivers all of the benefits of the UNx Fluid End design: • Superior performance • Greater flexibility in the field • Reduced downtime and maintenance • See UNx Features and Benefits on page A-15 Contact your Regional Sales Manager for inquiries on upgrades required.
PAGE 22
Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS NLB TRIPLEX PUMPS | 150 TO 200 HORSEPOWER UNx™ FLUID END UPGRADE 11e 11a LUBE HARNESS (Item 19) 11f 11b 11c PLUNGER SIZE PUMP DISPLACEMENT AT SPECIFIED PUMP SPEEDS UNI-VALVE (Item 11) 11d MAX. OPERATING PRESSURE FLUID END PART NO.* NO. in mm gpm lpm gpm lpm gpm lpm gpm lpm psi bar 53750 #6 0.600 15.24 3.1 11.8 4.7 17.7 6.2 23.6 7.8 29.5 40,000 2,750 53755 #7 0.670 17.02 3.9 14.7 5.8 22.1 7.8 29.5 9.7 36.
PAGE 23
Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS NLB QUINTUPLEX PUMPS | 250 HORSEPOWER UNx™ FLUID END UPGRADE 11e 11a LUBE HARNESS (Item 19) 11f 11b 11c PLUNGER SIZE PUMP DISPLACEMENT AT SPECIFIED PUMP SPEEDS 11d UNI-VALVE (Item 11) MAX. OPERATING PRESSURE FLUID END PART NO.* NO. in mm gpm lpm gpm lpm gpm lpm gpm lpm psi bar 53700 #6 0.600 15.24 3.9 14.8 5.2 19.7 7.8 29.5 10.4 39.4 40,000 2,750 53705 #7 0.670 17.02 4.9 18.4 6.5 24.6 9.7 36.8 13.0 49.
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Pump & Fluid Ends 40,000 PSI PUMP & FLUID ENDS BUTTERWORTH L-450 | GARDNER-DENVER TF-450 UNx™ FLUID END UPGRADE 11e 11a LUBE HARNESS (Item 19) 11f 11b 11c PLUNGER SIZE UNI-VALVE (Item 11) 11d PUMP DISPLACEMENT AT SPECIFIED PUMP SPEEDS MAX. OPERATING PRESSURE FLUID END PART NO.* NO. in mm gpm lpm gpm lpm gpm lpm gpm lpm psi bar 53760 #6 0.600 15.24 3.3 12.5 5.0 18.8 6.6 25.0 8.3 31.3 40,000 2,750 53765 #7 0.670 17.02 4.1 15.6 6.2 23.4 8.2 31.2 10.3 39.
PAGE 25
Pump Accessories 40,000 PSI PUMP ACCESSORIES PUMP ACCESSORIES ALL THE PARTS YOU NEED, NONE OF THE PARTS YOU SEE AS A NECESSITY. Jetstream offers recommended pump and fluid end parts to ensure a safe and uninterrupted workday. From spare parts packages to filters to pump tools, necessary and optional parts associated with the bareshaft pump and fluid end are provided in this section. These parts are the skeleton to the functionality of the fluid end.
PAGE 26
Pump Accessories 40,000 PSI SPARE PARTS PACKAGES UNx™ FLUID END • Available for most 40K UNx fluid ends. • Packaged in a top-of-the-line, waterproof Pelican® case with tough custom foam inlay. Package Contents • 1 or 3 Plungers. • 3 Uni-Valves. • 3 Packing Sets.
PAGE 27
Pump Accessories 40,000 PSI TOOLS PUMP WRENCHES The only special tool needed to work on a Jetstream UNx pump. For use with mainfold and gland nut. Size 7/8" Size 3/4" Part No. 50889 Part No. 50064 PUMP ACCESSORIES 5040 3040 4240 3040N 3640 3740W 4240N 2740WZ 4240QN 3740WM 3740B 4540B MANIFOLD MOUNTING STUDS For easy and safe removal of manifolds during pressure conversions that require a manifold change (e.g. 10,000psi40,000psi).
PAGE 28
Pump Accessories 40,000 PSI A bypass valve diverts a portion of pump flow to a low-pressure outlet and can be used on diesel and electric units. For diesel engines, it is used to prevent bogging of the engine when using flows at the low end of the pump’s capability. A bypass valve is required on electric units due to the non-adjustability of motor speed.
PAGE 29
Pump Accessories 40,000 PSI REGULATOR VALVE LONG HANDLE PUMP ACCESSORIES The Regulator Valve allows for pressure adjustment on constant speed waterblasting pumps. This valve maintains a constandt pressure independent of the flow while relieving a portion of the high pressure water back to a remote location at low pressure. • Hand adjustable—no wrench needed • Field-replaceable cartridge design for easy maintenance • Mounts onto the fluid end MAX. OPERATING PRESSURE PART NO.
PAGE 30
Pump Accessories 40,000 PSI DIVERTER VALVE AIR-OPERATED PUMP ACCESSORIES The Air-Operated Diverter Valve allows an operator to remotely control pressure in 40,000 psi cleaning applications, specially in automated cleaning processes. Reduces operator fatigue by actuating the system pneumatically rather than mechanically. When air is sent to the cylinder, the valve closes and allows the system to build pressure. The valve opens when the air is exhausted, reducing system pressure to near atmospheric.
PAGE 31
Pump Accessories 40,000 PSI HYDRAULIC DIVERTER VALVE PUMP ACCESSORIES The Hydraulic Diverter Valve allows an operator to remotely control pressure in 40,000 psi cleaning applications, specially in automated cleaning processes. Reduces operator fatigue by actuating the system hydraulically rather than mechanically. When hydraulic pressure sent to the cylinder, the valve closes and allows the system to build pressure.
PAGE 32
Pump Accessories 40,000 PSI The Jetstream 40,000 psi Multi-Mode Valve is a combination air-actuated high pressure control valve and air preparation unit. The Multi-Mode Valve controls the flow of the filtered and lubricated air and high pressure water to the gun or other appropriate device. It can be operated in FOUR different configurations (see operation options on the next page) including the use of multiple guns (see Jetstream Tornado Guns) when configured for constant pressure or shut-off mode.
PAGE 33
Pump Accessories 40,000 PSI MULTI-MODE VALVE OPERATION OPTIONS PUMP ACCESSORIES 1 AIR CYLINDER 2 TO GUN IN MODE CONFIGURATION PORT VALVE EMPTY NOZZLE PORT SIZED NOZZLE 3 4 PLUG 1) Dump Mode Configured for single gun operations. When the user is not blasting, the supply water is dumped to atmospheric pressure through the Multi-Mode Valve discharge port. The dumped water can be piped to a holding or recycle tank.
PAGE 34
Pump Accessories 40,000 PSI PUMP ACCESSORIES TUMBLE BOX MULTI-MODE VALVE 59 www.waterblast.
PAGE 35
Pump Accessories 40,000 PSI PART BREAKDOWN ITEM PART NO. 1 28222 2 DESCRIPTION PUMP ACCESSORIES ITEM PART NO.
PAGE 36
Pump Accessories 40,000 PSI The Jetstream 40,000 psi Unloader Valve is a combination air-actuated high pressure control valve and air preparation unit for use in conjunction with the Jetstream Tornado Gun. The Unloader Valve controls the flow of the filtered and lubricated air and high pressure water to the gun or other appropriate device. When the gun is not engaged, the valve unloads, or “dumps” the water through a low-pressure outlet to relieve the system of high pressure.
PAGE 37
Pump Accessories 40,000 PSI TUMBLE BOX UNLOADER VALVE PUMP ACCESSORIES 53 C-13 54 US & Canada: 800-231-8192 or 832-590-1300
PAGE 38
Pump Accessories 40,000 PSI ITEM PART NO. 1 28399 2 ITEM PART NO.
PAGE 39
Pump Accessories 40,000 PSI ELECTRONIC HYDRO-THROTTLE THROTTLE CONTROLS (FOR DUMP SYSTEMS) PUMP ACCESSORIES The Jetstream hydro-throttle enables the operator to reduce the engine to idle speed and relieve the system of high pressure when the dump gun trigger (or foot pedal) is released—saving water and fuel, while reducing wear on the engine and pump.
PAGE 40
Pump Accessories 40,000 PSI The Jetstream hydro-throttle enables the operator to reduce the engine to idle speed and relieve the system of high pressure when the dump gun trigger (or foot pedal) is released—saving water and fuel, while reducing wear on the engine and pump. • Mechanical hydro-throttle parts can be purchased and include the control unit, cartridge and control cable • Replaceable cartridge for fast field service or conversion to another pressure range MECHANICAL TYPE MECHANICAL PART NO.
PAGE 41
Pump Accessories 40,000 PSI STANDARD FILTERS Available for a range of flows to meet all needs, Jetstream filters provide the necessary protection to even the most versatile waterblast system. The severe condition of 40,000 psi pumps require a higher degree of protection, and it is recommended that water is filtered to 10 microns by a primary filter and then by a secondary 1 micron filter before entering the pump. PUMP ACCESSORIES GUARDIAN SYSTEM PART NO. PART NO.
PAGE 42
Pump Accessories 40,000 PSI GUARDIAN TANK FILL VALVE ASSEMBLY PUMP ACCESSORIES The new durable design for the fill valve assembly is constructed of stainless steel to withstand the rigor of transport. This valve assembly is used on all Jetstream units and is built to supply water for varying pressures. PART BREAKDOWN www.waterblast.com ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 1 57853 Float Segment.
PAGE 43
Pump Accessories 40,000 PSI POLISHING FILTER PACKAGE A recommended accessory for any 40,000 psi UNx bareshaft pump or fluid end, this package provides the necessary protection to prevent damage to the pump caused by poorly filtered or insufficient water supply. Intended for use as a secondary filter only, not as a substitute for a primary filter.
PAGE 44
Pump Accessories 40,000 PSI RUPTURE DISC HOLDERS For protection from dangerous over-pressurization, rupture discs function in a waterblast system similar to the function of fuses in an electrical circuit. When the system pressure exceeds that of the burst disc, the disc fails and allows water to flow out of the holder’s cap, relieving the system of high pressure. PUMP ACCESSORIES PART NO. 53505 • May be used as primary and/or secondary relief device • Tamper-resistant design PART NO.
PAGE 45
Hoses & Lances 40,000 PSI HOSES & LANCES Jetstream provides a full arrangement of hoses and flex lances for ultra high pressure waterblasting. The hoses and lances are designed to be durable and reliable for any 40,000 psi application. A large selection of 25’, 35’ and 50’ hoses and lances are kept in inventory, while a wide variety of lengths can be ordered. HOSES A key element of the thermoplastic supply hose is the heavy-duty abrasion cover.
PAGE 46
Hoses & Lances 40,000 PSI HOSES General purpose hoses are used to distribute high pressure water throughout the system. • Safety whips are six foot hoses that are connected between a waterblast control gun and the rest of the hoses. These are intended for periodic replacement to ensure that the hose near the gun operator’s body is always in good condition. • Hydro-Throttle hoses are connected from the fluid end to the hydraulic throttle control. MAX. OPERATING PRESSURE MIN.
PAGE 47
Hoses & Lances 40,000 PSI FLEX LANCES Flex Lances are uncovered flexible hoses used for the cleaning of small diameter tubes such as those found in: • Heat Exchangers • Condensers • Boilers END FITTING CONNECTION (INLET SIDE)* END FITTING CONNECTION (NOZZLE SIDE)* 59736-0503139 9/16" Type M Female 28460-0503131 1/4" HP Male PART NO. INSIDE DIAMETER LENGTH HOSES & LANCES ft m in 1/4" HP Male 50 15.2 1/4" HP Male 50 15.2 MAX. OUTSIDE DIAMETER** mm in mm .12 3 .60 15.3 .16 4 .
PAGE 48
Hoses & Lances 40,000 PSI END FITTINGS HOSE SERIES SIZE L SLEEVE OD (D) WEAR GUARD DIAMETER GUARD SLEEVE DIAMETER 28460 9/16" 2.50 .75 .98 .95 27731 9/16" 2.96 .88 1.00 1.07 70346 9/16" 2.96 .88 1.00 1.07 27524 7/8" 3.65 1.19 1.27 1.34 59469 7/8" 3.65 1.19 1.40 1.47 28612 7/8" 4.43 1.25 1.27 1.49 29172 9/16" 4.65 1.00 1.24 1.50 HOSES & LANCES TYPE M RIGID LANCES Made from high tensile strength cold drawn stainless steel.
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Adapters Fittings 40,000 PSI FITTINGS Jetstream offers a wide variety of fittings with various connection types to fit your 40,000 psi application needs. The standard connection types, Type M, HP lance and button seals, are available in standard thread sizes. A benefit that Jetstream brings to the fittings realm was the invention of our proprietary 40K Port and 40K Pump Discharge fittings. These two connectors were specially designed to help prevent leakage and wear.
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Fittings 40,000 PSI MALE PORT TO TYPE M FEMALE ADAPTER PART NO. CONNECTION TYPE 59674 9/16" TYPE M Female MAX. OPERATING PRESSURE psi 40,000 bar 2,750 Replacement Part 27502 O-Ring MALE PORT TO TYPE M MALE ADAPTERS CONNECTION TYPE psi bar 53571 9/16" TYPE M Male 40,000 2,750 53570 7/8" TYPE M Male 40,000 2,750 FITTINGS MAX. OPERATING PRESSURE PART NO. Replacement Part 27502 O-Ring MALE PORT TO HIGH PRESSURE FEMALE ADAPTERS MAX. OPERATING PRESSURE PART NO.
PAGE 51
Fittings 40,000 PSI MALE PORT TO HIGH PRESSURE MALE ADAPTERS MAX. OPERATING PRESSURE PART NO. CONNECTION TYPE psi bar 58326 3/8" HP Male 40,000 2,750 54454 9/16" HP Male 40,000 2,750 Replacement Part 27502 O-Ring MALE PORT PLUG PART NO. CONNECTION TYPE 53573 Plug MAX. OPERATING PRESSURE psi bar 40,000 2,750 FITTINGS Replacement Part 27502 O-Ring MALE PORT NIPPLE PART NO. CONNECTION TYPE 53735 40K Port Male MAX.
PAGE 52
Fittings 40,000 PSI PUMP DISCHARGE MALE TO HIGH PRESSURE FEMALE ADAPTERS Used to connect hoses having high pressure (HP) male end fittings to the discharge port of the Jetstream 40,000 psi Fluid End. PART NO. CONNECTION TYPE MAX. OPERATING PRESSURE psi bar 53989 3/8" HP Female 40,000 2,750 53988 9/16" HP Female 40,000 2,750 55075 7/8" Type M Female 40,000 2,750 Replacement Parts 27536 Seal Ring 53592 Seal Backup Ring 27537 Seal Retaining Ring PART NO.
PAGE 53
Fittings 40,000 PSI DURASAFE™ GUN TO HIGH PRESSURE FEMALE ADAPTERS Used to connect hoses having high pressure male end fittings to the Jetstream Durasafe 40,000 psi hand-held control guns. MAX. OPERATING PRESSURE PART NO. CONNECTION TYPE psi bar 53534 3/8" HP Female 40,000 2,750 54446 9/16" HP Female 40,000 2,750 DURASAFE™ GUN RELATED ITEMS PART NO. DESCRIPTION 52087 9/16" Collet 52083 9/16" Collet Nut 27502 Rear Barrel O-Ring COLLET COLLET NUT FITTINGS TYPE M CONNECTORS MAX.
PAGE 54
Fittings 40,000 PSI HIGH PRESSURE MALE TO MALE CONNECTORS PART NO. CONNECTION TYPE MAX. OPERATING PRESSURE CONNECTION 1 CONNECTION 2 psi bar 28657 1/4" HP Male 1/4" HP Male 60,000 4,138 28658 1/4" HP Male 3/8" HP Male 60,000 4,138 28659 1/4" HP Male 9/16" HP Male 60,000 4,138 28170 3/8" HP Male 3/8" HP Male 60,000 4,138 28171 3/8" HP Male 9/16" HP Male 60,000 4,138 28172 9/16" HP Male 9/16" HP Male 60,000 4,138 HIGH PRESSURE STRAIGHT COUPLINGS CONNECTION TYPE MAX.
PAGE 55
Fittings 40,000 PSI HIGH PRESSURE TEES PART NO. CONNECTION TYPE MAX. WORKING PRESSURE psi bar 28640 1/4" HP Female 60,000 4,138 28164 3/8" HP Female 60,000 4,138 27838 9/16" HP Female 60,000 4,138 HIGH PRESSURE ELBOWS MAX. WORKING PRESSURE PART NO.
PAGE 56
Fittings 40,000 PSI Y-ADAPTERS Allows for the connection of two multi-mode valves to one supply source. MAX. WORKING PRESSURE PART NO. CONNECTION TYPE psi bar 28672* 9/16" HP Female 60,000 4,138 54482** 7/8" Type M Male 60,000 4,138 *28672 - Block only. **54482 shown at the right, includes adapters. CONNECTION TYPE PART NO. OUTSIDE DIAMETER INSIDE DIAMETER MAX.
PAGE 57
Fittings 40,000 PSI HIGH PRESSURE RIGID LANCE HOLDERS The Jetstream high pressure rigid lance holder is used to provide reduced stress on the rigid lance to flexible lance connection greatly reducing lance breakage and increasing safety. The rigid lance is inserted into the support tube and screwed into the female threaded connection. PART NO. MAX.
PAGE 58
Guns 40,000 PSI CONTROL GUNS AIR, HAND AND FOOT-OPERATED Control guns are a necessity in any hand lancing application. Jetstream offers several options from manual to air-actuated, rotary control guns for 40,000 psi waterblasting. QuadraBlastTM Air Gun The Jetstream QuadraBlast air gun was produced with performance, durability and safety in mind. This gun enhances productivity while maintaining limited operator exposure to hazardous conditions due to the lightweight and mechanically-simplified design.
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Guns 40,000 PSI TM QUADRABLAST AIR GUN The QuadraBlast* air gun is an air actuated single or dual trigger waterblast control gun. While maintaining productivity and limiting operator exposure to hazardous conditions, this gun was designed for superior field durability. Used in conjunction with the 40K Multi-Mode. • Telescopic shoulder stock • Dump cartridge located away from the gun • Spring-loaded safety NOTE: Nozzle head and nozzles not included.
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Guns 40,000 PSI SP-40 TORNADO SPINNER GUN The SP-40 Tornado Spinner Gun, used in conjunction with the Jetstream multi-mode or unloader style tumble box, is a dual trigger, air-powered rotating waterblast control gun. Maximizing safety, serviceability and durability. Tornado Spinner Guns are designed to provide the highest level of productivity. NOTE: Nozzle head and nozzles not included. PART NO. OVERALL LENGTH WEIGHT in mm lbs kg 53710 47.6 1210 10.9 4.9 53880 56.6 1440 12.4 5.
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Guns 40,000 PSI SP-40 TORNADO SPINNER GUN REPLACEMENT PARTS GUNS PART BREAKDOWN ITEM PART NO. DESCRIPTION 1 54059 Button Seal 2 53701 36" Barrel 53894 48" Barrel 3 54307 Driver Sprocket 4 53973 Swivel Assembly ITEM 4q PART NO. DESCRIPTION ITEM PART NO.
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Guns 40,000 PSI DURASAFE™ HAND GUNS HAND CONTROL DUMP STYLE DuraSafe™ 40,000 psi control guns allow the operator to have complete control of the pressure at all times. • Replaceable cartridge design for minimal downtime. • 48" distance from primary trigger to end of barrel to ensure maximum operator safety.** • Lightweight. DCP-40 PART NO. 53470 • Adjustable secondary grip included with single trigger models.
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Guns 40,000 PSI DURASAFE™ HAND GUNS REPLACEMENT PARTS SHOULDER STOCK DCPX MODELS 19 ITEM 15 GUNS 15a 15b 20 PART BREAKDOWN ITEM PART NO. ITEM PART NO.
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Guns 40,000 PSI DURASAFE™ FOOT GUN Ideal for a variety of waterblast tube cleaning applications, the Durasafe™ DCF-40 foot-operated control gun allows the operator to have complete control of the pressure at all times. • Custom safety cage and thick blast wall protect operators better than any foot control gun in the industry • Built in “wings” protect high pressure end fittings from external damage • Color coding (orange) is available as a visual aspect to the foot guns.
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Nozzles 40,000 PSI ROTARY, STRAIGHT, & TUBE CLEANING NOZZLES Jetstream provides nozzles for different 40,000 psi applications in surface preparation and tube cleaning. All of our nozzles are made of stainless steel or hardened steel and treated to withstand ultra high pressures. The Tornado nozzle is a rotary nozzle designed to use in conjunction with the Jetstream tornado gun or other airpowered rotary control guns. This nozzle utilizes the UHPX sapphire nozzles for the high output.
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Nozzles 40,000 PSI TORNADO SURFACE CLEANING NOZZLE Designed for use with the Jetstream Tornado Gun and other airpowered rotary control guns. • Button seal connection prevents wear and leakage of the nozzle • Manufactured from heat-treated stainless steel • Utilizes Jetstream UHPX or UHP replaceable nozzle tips • Maximum Operating Pressure: 40,000 psi (2,750 bar) RELATED PARTS: H Part No. 53763 Nozzle Guard Part No. 53502 Screw PART NO. 53970: 3-JEWEL PATTERN L NOZZLES H PART NO.
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Nozzles 40,000 PSI UHP NOZZLES NOZZLE FLOW, UHP NOZZLE @ SELECTED WORKING PRESSURES PART NO. ORIFICE SIZE in mm 30,000 psi (2,069 bar) gpm lpm 35,000 psi (2,414 bar) gpm lpm 40,000 psi (2,750 bar) gpm lpm 54436 0.007 0.18 0.16 0.61 0.17 0.66 0.19 0.70 53506 0.008 0.20 0.21 0.80 0.23 0.86 0.24 0.92 54437 0.009 0.23 0.27 1.0 0.29 1.1 0.31 1.2 53507 0.010 0.25 0.33 1.2 0.36 1.3 0.38 1.4 54438 0.011 0.28 0.40 1.5 0.43 1.6 0.46 1.7 53508 0.012 0.30 0.
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Nozzles 40,000 PSI UHPE EVAPORATOR TUBE CLEANING NOZZLES Designed for use with Flex or Rigid Lances • High pressure female left-hand or right-hand threads • Hardened stainless steel • Custom drilled patterns available upon request UHPEX - ABBCC Nozzle Type UHPE 40,000 psi rated Jetstream “Ultra-High Pressure Evaporator” Nozzle Sizes (A) Nozzles shown to actual size Threads 1=1/4" THREADED NOZZLE BODY X L = Left Hand Threads R = Right Hand Threads Nozzle Size (A) A 1 = 1/4" threaded nozzle body Co
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Nozzles 40,000 PSI NOZZLE PATTERNS (BB) 45º 45º RADIAL JETS (C) FORWARD JETS (B) BACK JETS (D) FRONT JET (A) USE WITH PATTERN FLEXIBLE OR RIGID LANCE 01 02 03 04 05 06 1 1 1 1 1 1 2 3 RIGID LANCE ONLY 07 08 09 10 11 12 13 14 1 1 1 1 JET LOCATOR NUMBER OF JETS AT EACH LOCATION FRONT JETS (A) FORWARD JETS (B) 1 1 1 1 2 4 3 4 3 4 8 4 4 RADIAL JETS (C) NOZZLES BACK JETS (D) 3 4 6 8 4 6 4 4 6 TOTAL JETS 4 5 7 9 7 10 7 9 10 9 4 5 9 4 MINI
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Safety 40,000 PSI SAFETY APPAREL & EQUIPMENT SAFETY. The one word every organization places at the top of the list when thinking about an employee. Jetstream understands the importance of conducting a safe environment when working in any high pressure waterblasting application. From personal protective equipment (PPE) to caution tape and signage, Jetstream provides a complete line of safety products to ensure a well protected jobsite and operator safety.
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Safety 40,000 PSI VISUAL SAFETY SYSTEM PROTECT YOUR WORKERS AND THE WATERBLASTING EQUIPMENT WITH JETSTREAM’S VISUAL SAFETY SYSTEM. Ensuring the operator is using the correct equipment is now identifiable from a distance. Jetstream’s Visual Safety System combines highly visible and colormatched decals with additional markers to clearly show waterblast components in use are correctly and safely suited to current pump pressures.
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Safety 40,000 PSI SAFETY SHROUDS Designed for use with the 40,000 psi DuraSafe™ series of control guns, a safety shroud provides an additional layer of operator protection in the event of a hose or end fitting failure by completely enclosing the hose and connection fittings. Constructed of flexible, durable, and abrasion resistant thermoplastic covering two layers of stainless steel braiding. PART NO. LENGTH HOSE CONNECTION* HOSE I.D. in mm MAX.
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Safety 40,000 PSI TST HOSE SHROUDS PART NO. SIZE 59008 36mm ID x 750mm long 59009 36mm ID x 1400mm long 59010 36mm ID x 180mm long 59011 47mm ID x 1400mm long swivel 59012 59mm ID x 750mm long 59013 59mm ID x 1400mm long 59014 59mm ID x 1800mm long HOSE CONNECTION COVER Perfect use to protect connections on pumps or foot panels. The cover has an adjustable strap and the other end has two loops for flexible use. PART NO.
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Safety 40,000 PSI COVERED SAFETY WHIPS These six foot hoses are designed for connection to 40,000 psi DuraSafeTM foot gun crimped on steel-reinforced heavy-duty synthetic rubber burst shield guard for additional protection in the event of hose failure. LENGTH PART NO. ft m 59469-00641412 6 1.8 27731-00639392 6 1.8 HOSE CONNECTION* HOSE I.D. MAX. OPERATING PRESSURE in mm psi bar 7/8" Type M Female .32 8 40,000 2,750 9/16" Type M Female .
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Safety 40,000 PSI JETSTREAM PBA The Jetstream Pipe Blast Armor is anti-withdrawal device used for pipe cleaning applications with pipes ranging from 5"-18". With the multiple mounting location points, the PBA provides complete pipe coverage with a lockable shutter to allow large debris removal. Part No. 61447 PART BREAKDOWN ITEM PART NO. 1 61283 2 DESCRIPTION ITEM PART NO.
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Safety 40,000 PSI TURTLESKIN® WATERARMOR A C Provides waterblast operators with a level of protection available from high-pressure waterjets. • Proven protection up to 40,000 psi (2750 bar) • Lightweight, hinged panel design provides flexibility without fatigue • Modular design—buy only what you need • Open back keeps operator cooler longer B ITEM(S) PART NO.
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Safety 40,000 PSI TST® DELTA KIT Trousers, waistcoat, and hand protection. PROTECTION LEVEL 10/28 PROTECTION LEVEL 20/30 PART NO. VENTILATED PART NO.* SIZE PART NO. VENTILATED PART NO.* SIZE 58956 58956-V S/M 59859 58959-V S/M 58957 58957-V L/XL 59860 58960-V L/XL 58958 58958-V 2XL/3XL 59861 58961-V 2XL/3XL *Ventilated products consist of tubing throughout the suit with holes every five inches for complete coverage.
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Safety 40,000 PSI TST® JACKET Integrated hand protection. Individual item. PROTECTION LEVEL 10/28 PROTECTION LEVEL 20/30 PART NO. SIZE PART NO. SIZE 58972 S/M 59875 S/M 58973 L/XL 59876 L/XL 58974 2XL/3XL 59877 2XL/3XL 59492 4XL/5XL TST® WAISTCOAT Individual item. PROTECTION LEVEL 10/28 PART NO. SIZE PROTECTION LEVEL 20/30 PART NO. SIZE 58978 M-2XL 58980 M-2XL 58979 3XL 58981 3XL TST® OVERALL Integrated hand protection. Individual item. PART NO.
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Safety 40,000 PSI TST® APRON TST® WAISTCOAT W/APRON One size fits all. Individual Item. One size fits all. Individual Item. PART NO. PROTECTION LEVEL 58903 10/28 PART NO. PROTECTION LEVEL 58997 20/30 58955 10/28 58996 20/30 TST® BOOTS 3000 TST® GAITERS One size fits all. Pair. PART NO. SIZE APPROX. US MEN 59000 8.5 PART NO.
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Safety 40,000 PSI SAFETY ACCESSORIES Part No. J70316 Safety Glasses PREMIUM Clear/Gray anti-fog lens, adjustable nose pad, scratch resistant, UVblocking, Z87+ approved. Part No. J70317 Safety Glasses PREMIUM Gray/Gray anti-fog lens, adjustable nose pad, scratch resistant, UVblocking, Z87+ approved. Part No. J70318 Safety Glasses ECONOMY Scratch resistant, UV-blocking. Part No. 25620 Safety Goggles Soft frame with impact and chemical splash protection, anti-fog lens, Neoprene strap, Z87+ approved.
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Safety 40,000 PSI SAFETY TAPE, SIGNS AND DECALS Part No. 71147 Safety Warning Decal Set (Unit and Fluid End) Part No. 26247 Health Hazard Caution Sign 8½" x 11" Part No. 26253 Restricted Caution Sign 8½" x 11" Part No. 25614 Waterblasting Danger Sign 8½" x 11" Part No. 28501 Safety Warning Sticker Part No. 57998 Safety Tape “Caution: Waterblasting in Progress” Dimensions: 3"x 300ft 75mm x 90 m Part No. J70413 Safety Tape “Danger: Hydroblasting” Dimensions: 3" x 1000ft 75mm x 300 m Part No.
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Technical 40,000 PSI MEASUREMENT LENGTH VOLUME WEIGHT PRESSURE FLOW FORCE TORQUE POWER CONVERSION EXAMPLE 1 in. = 25.4 mm 12 in. x 25.4 = 304.8 mm 1 in. = .0254 m 120 in. x .0254 = 3.05 m 1 ft. = .3048 m 12 ft. x .3048 = 3.68 m 1 mm = .0394 in. 100 mm x .0394 = 3.94 in. 1 m = 39.37 in. 10 m x 39.37 = 393.7 in. 1 m = 3.281 ft. 10 m x 3.281 = 32.81 ft. 1 gal = 3.785 l 10 gal x 3.785 = 37.85 l 1 liter = .2642 gal 100 liters x 26.42 = 26.42 gal 1 lb. = .454 kg 10 lbs. x .454 = 4.
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Technical 40,000 PSI CONNECTION TYPES Several connection types are available for use with Jetstream 40,000 psi products. The purpose of this section is to allow users to identify the connections needed and provide information on the features and proper use of each. JETSTREAM 40K PORT • Specially designed to prevent leakage and wear frequently associated with standard metal-to-metal seals by incorporating an o-ring with a metal-tometal cone and seat backup.
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Technical 40,000 PSI HIGH PRESSURE (HP) CONNECTION TYPES ACTUAL SIZE REFERENCE CHART • Widely regarded as the industry standard connection for pressures from 30,000 to 60,000 psi (2,069 to 4,138 bar). • Rated working pressure is dependent upon inner diameter bore size of tubing used. See HP Lance connection specs for rated working pressure of high pressure tubing. • Connections exist in two different forms: 1.
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Technical 40,000 PSI HIGH PRESSURE LANCE (HP LANCE) CONNECTION TYPES ACTUAL SIZE REFERENCE CHART • This connection has the same geometry and threads as a standard high pressure tubing connection with the exception that right-hand threaded tubes are available. • Male tubing is inserted directly into a female connection without the use of a gland and collar. • Used in tube cleaning operations where standard connections are too large in diameter.
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Technical 40,000 PSI TYPE M CONNECTION TYPES ACTUAL SIZE REFERENCE CHART • Designed for fast, simple connection of waterblast hoses and lances. • Male conical seat protected from damage by the hose swivel nut. • Unlike high pressure connections, the seating surfaces do not rotate against each other when connections are made, resulting in a more reliable, longer lasting connection.
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Technical 40,000 PSI HOSE & FLEX LANCE PRESSURE DROP DATA SERIES 28460 4mm HOSE 6000 5000 100’ SERIES 27731 5mm HOSE 5000 100’ 25’ 50’ 4500 50’ 4000 25’ 3500 PRESSURE DROP (psi) PRESSURE DROP (psi) 4000 3000 2000 3000 2500 2000 1500 1000 1000 500 0 0 0 2 4 6 FLOW RATE (gpm) 8 10 2 100’ 50’ 6 8 10 12 14 FLOW RATE (gpm) SERIES 70346 6mm HOSE 5000 4 SERIES 28612, 27626 & 27524 8MM HOSE 4000 25’ 4500 100’ 50’ 25’ 3500 4000 3000 PRESSURE DROP (psi) TECHNICAL PRESSURE
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Technical 40,000 PSI RIGID LANCE PRESSURE DROP DATA 1/4" OD X .083" ID TUBING 100' 10000 3/8" OD x .125" ID TUBING 50' 10000 25' 8000 8000 7000 7000 6000 6000 PRESSURE DROP (psi) PRESSURE DROP (psi) 50' 9000 9000 I-7 5000 4000 25' 5000 4000 3000 3000 2000 2000 1000 1000 0 100' 0 0 1 2 FLOW RATE (gpm) 3 0 100' 8 9/16" OD X .250" ID TUBING 9/16" OD X .
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Technical 40,000 PSI THREADING AND CONING TOOLS HP CONNECTIONS CONING TOOL • Coning tool assemblies include tool as well as cutter and collet specific to the connection size and type needed. • Threading tool assemblies include tool (consisting of housing and handle) as well as die and guide bushing specific to connection size needed. THREADING TOOL NOTE: • 3/4" & 3/8" coning tools use the same tool with differing cutters & collets. • 9/16" coning tools use the same tool with differing cutters.