Universal Battery Charger II. Instructions for Use This publication is not intended for distribution in the USA.
Table of Contents Introduction General Information – Intended use – Compatibility – Abbreviations – Safety precautions – Scope of delivery – Storage and transport – Warranty 3 3 3 3 4 5 5 5 Description of the Controls – Front view – Rear view 6 6 Operating the Device Starting the System 7 Charging the Battery – Charger bay – Charging the battery – Temperature monitoring – Charging new batteries or batteries not recently used – Errors during charging 8 8 9 10 10 Checking and Refreshing Batteries
Table of Contents Care and Maintenance Cleaning 18 Repair and Technical Service 19 Disposal 20 Troubleshooting 21 Technical Data Explanation of Symbols Used Ordering Information 2 DePuy Synthes Universal Battery Charger II Device Specifications 24 Minimum required Firmware version of UBC II 25 Environmental Conditions 26 Applicable Standards 27 Electromagnetic Compatibility – Accompanying Documents in Accordance with EN / IEC 60601-1-2, Clause 5.2.
Introduction General Information Intended use The Universal Battery Charger II (05.001.204), referred to henceforth as the charger or device, allows the following Synthes batteries to be automatically charged and manually checked: System Handpieces Battery / Power Module Battery Power Line 530.605 530.610 530.615 530.705 530.710 530.715 530.620 (14.4 V, NiMH) Battery Power Line II 530.630 (14.8 V, Li-Ion) Trauma Recon System 05.001.201 05.001.240 05.001.202 (25.
Introduction General Information Safety precautions The device may only be used with the supplied power cord. The device may only be operated on an even, dry surface that is sufficiently strong to hold its weight. Avoid contact with fluids. The device is designed to be operated and stored in closed rooms. Ensure that the device is not operated in the direct vicinity of radiators or other heat emitting devices (please refer to page 26 for details on environmental conditions).
Precautions: – Only use the Synthes Universal Battery Charger II (05.001.204) to charge the batteries. Using a charger that does not originate from Synthes can damage the battery. – Do not open device. Risk of fatal injury due to electric shock! – Do not use the device in the sterile area of the operating room. – The device must not come into direct or indirect contact with the patient. – Do not use the device in patient vicinity. The patient vicinity is an area 2.5 m above and 1.
Description of the Controls Front view 1 Charger bays (⳯4) 2 Symbols for battery type 3 ON/OFF display 4 Control display for each charging bay 5 Ventilation holes 1 2 3 4 5 Rear view 6 Ventilation holes 7 Power switch 8 Fuses: 2⳯5 AT / 250 V 9 Power cord connection 6 7 8 9 6 DePuy Synthes Universal Battery Charger II Instructions for Use
Operating the Device Starting the System Before starting for the first time, ensure that the power switch is set to . The device can only be connected to the power supply using the supplied power cord. Set the power switch to I to turn the device on (fig.1). The ON/OFF display light on the front of the device shows that it is working properly (fig. 2). If the display flashes, the device must be sent in for control. If the red display light for a single charger bay lights up (fig.
Operating the Device Charging the Battery Charger bay The device is fitted with four independent charger bays. Each of these has three slots for the following batteries (fig. 1): 1 1 Battery Power Line and Battery Power Line II batteries (530.620, 530.630) 2 Trauma Recon System Power Module (05.001.202) 3 Colibri / SBD and Colibri II / SBD II batteries (532.003, 532.033, 532.103) 2 3 Fig.
Charging the battery Place the battery to be charged in the proper direction into the corresponding slot of an empty charger bay. Only one battery can be charged in each charger bay at a time. All charger bays can, however, be used simultaneously with any combination of battery types. Once the battery types have been identified the charging process starts automatically. This is signalled by the yellow charger display (fig. 2).
Operating the Device Charging the Battery Temperature monitoring The battery and the charger heat up during the charging process. The ventilation holes should therefore not be covered. flashing If the battery temperature is too high, the yellow charger display starts flashing (fig. 4). To protect the battery, the device stops charging until the battery has cooled down. Do not remove the battery from the charger if this occurs until the yellow charger display lights up constantly.
Operating the Device Checking and Refreshing Batteries Battery Power Line and Colibri / SBD batteries The charger enables Battery Power Line battery (530.620) and Colibri / SBD batteries (532.003, 532.033) to be refreshed and checked. It will be indicated if the battery performance is sufficient or if the battery needs to be replaced.
Operating the Device Checking and Refreshing Batteries Completion of the process is indicated as follows: – Green display light (fig. 3): Battery has been successfully refreshed, checked and charged. – Red display light (fig. 4): Either the battery is faulty or performance is insufficient. The battery must be disposed of. The entire process (refreshing and checking battery status) takes around 10 hours and should only be carried out if there is enough time to do so.
Battery Power Line II and Colibri II / SBD II batteries The charger enables Battery Power Line II and Colibri II / SBD II batteries (530.630, 532.103) to be checked. It will be indicated if the battery performance is sufficient or if the battery needs to be replaced. Due to the very low self-discharging rate of Lithium-based batteries a refresh function is not required. When required, the check function is started manually, as outlined below.
Operating the Device Checking and Refreshing Batteries Completion of the process is indicated as follows: – Green display light (fig. 7): Battery has been successfully checked and charged. – Red display light (fig. 8): Either the battery is faulty or performance is insufficient. The battery must be disposed of. The entire process (checking battery status) takes around 3 hours and should only be carried out if there is enough time to do so.
Trauma Recon System power module To ensure that the Trauma Recon System (05.001.201, 05.001.240) can operate safely and reliably, the Trauma Recon System power module (05.001.202) has to be checked at periodical intervals. It will be indicated if the power module performance is sufficient or if the power module needs to be replaced. The charger will indicate the necessity, but the user can choose a convenient time to check the power module, as this can take around 4 hours.
Operating the Device Storing Batteries Immediately recharge batteries and the power module after each use. Any Colibri / SBD batteries (532.003, 532.033) or Battery Power Line battery (530.620) that are not used should always be stored in the activated charger (maintenance charge). This guarantees that the batteries are always fully charged and ready to use. It is not necessary to store Trauma Recon System power module (05.001.202), Battery Power Line II battery (530.
Operating the Device Slot Covers Set The Slot Covers Set (05.001.228) consists of three plastic elements which were developed to cover the non-used slots of the charger (fig. 1). A Slot Cover helps to insert a battery or power module much easier into the Universal Battery Charger II because it covers the unused slots of the charger (fig. 2). Therefore, it prevents to insert the appropriate battery or power module into the wrong slot. Fig. 1 Fig.
Care and Maintenance Cleaning The device must be unplugged before it is cleaned. Occasionally wipe down the device with a dry cloth. If it is very dirty the device can be cleaned with a slightly damp cloth. Dry well. Do not use solvents. Whenever it is cleaned the device should be checked to ensure it is working properly and is not damaged. Maintenance of the device is not required. If there are any faults, please send the device to a Synthes representative (see next section).
Care and Maintenance Repair and Technical Service The device should be sent to the Synthes representative for repair if it is faulty or malfunctions. The same applies if the ON/OFF display does not light up or flashes when the device is switched on. To prevent damage during shipping use the original packaging to return devices back to Synthes. If this is not possible, please contact the Synthes representative. Users or third parties should not carry out repairs themselves.
Care and Maintenance Disposal In most cases faulty chargers can be repaired (see previous section “Repair and Technical Service”). The European directive 2002/96/EC on waste electrical and electronic equipment (WEEE) applies to this device. This device contains materials that should be disposed of in accordance with environment protection requirements. Please observe national and local regulations. Please send devices that are no longer used to the local Synthes representative.
Troubleshooting Problem Possible cause Solution ON/OFF display does not light up. Charger is switched off. Switch on power switch. Power cord is not plugged in. Connect power cord to the connection on the charger and plug into the wall socket.Then switch on the power switch on the charger. Power supply is interuppted (e.g. faulty fuse). Check power supply. Replace fuse if necessary. Charger is faulty. Send the charger to the Synthes representative for repairs. ON/OFF display flashes.
Troubleshooting Problem Possible cause Solution Red display lights up when the charger is switched on before the batteries / power modules are inserted. Charger bay is faulty. Use another free charger bay. Send the charger to the Synthes affiliate for repairs as soon as possible. Yellow display flashes during the charging process. Battery / power module is too hot. Leave battery / power module inserted in the charger bay.
Problem Possible cause Solution Battery / power module performance is low. Insufficient battery / power module status. Refresh battery (see page 11 ff). Only possible with Battery Power Line battery (530.620) and Colibri / SBD batteries (532.003, 532.033). Expected battery / power module life is reached. Test battery / power module (see page 11 ff). If the red display lights up, replace battery / power module. Battery / power module is not ready for use.
Technical Data Device Specifications Dimensions (L⳯B⳯H) 310 mm ⳯ 220 mm ⳯ 175 mm Weight 4.8 kg Operating voltage 100 V – 240 V, 50/60 Hz Operating current 1.2–2.
Technical Data Minimum required Firmware version of UBC II In order that the different battery types can be recognized and charged by UBC II the correct Firmware version is required. The table below outlines the requirements for each battery type. If required, send the charger to a Synthes representative for a firmware update. System Battery / power module Minimum required Firmware version of UBC II Battery Power Line 530.620 (14.4 V, NiMH) 2.
Technical Data Environmental Conditions Operation Temperature Storage 40 °C 104 °F 10 °C 50 °F Relative humidity 50 °C 122 °F –20 °C – 4 °F 90 % 10 % 1060 hPa 700 hPa Altitude 500 hPa 0 – 3000 m 0 – 5000 m DePuy Synthes Universal Battery Charger II Instructions for Use 60 °C 140 °F for max. 72 hours 90 % 10 % 1060 hPa Precaution: The device is not suitable for use in the presence of a flammable anesthetics mixture with air or oxygen or with nitrous oxide.
Technical Data Applicable Standards The device meets the following standards: EN/IEC 60601-1 2nd Edition 10PB Universal Battery Charger II With respect to electrical shock, fire and mechanical hazards only in accordance with UL 60601-1/CAN/CSA C22.2 No. 601.1 IEC 60601-1-2 IEC 60601-1-4 EN/IEC 60601-1 3rd Edition Universal Battery Charger II With respect to electrical shock, fire and mechanical hazards only in accordance with ANSI/AAMI ES60601-1 (2005+C1+A2) CSA C22.2 No 60601.
Technical Data Electromagnetic Compatibility – Accompanying Documents in Accordance with EN/IEC 60601-1-2, Clause 5.2.2 Table 1: Emissions Guidelines and manufacturer’s declaration – electromagnetic emissions The Synthes Universal Battery Charger II is intended for use in the electromagnetic environment specified below. The customer or the user of the Synthes Universal Battery Charger II should assure that it is used in such an environment.
Table 2: Immunity (all devices) Guidelines and manufacturer’s declaration – electromagnetic immunity The Synthes Universal Battery Charger II is intended for use in the electromagnetic environment specified below. The customer or the user of the Synthes Universal Battery Charger II should assure that it is used in such an environment.
Technical Data Electromagnetic Compatibility – Accompanying Documents in Accordance with EN/IEC 60601-1-2, Clause 5.2.2 Table 4: Immunity (not life-supporting devices) Guidance and manufacturer’s declaration – electromagnetic immunity The Synthes Universal Battery Charger II is intended for use in the electromagnetic environment specified below. The customer or the user of the Synthes Universal Battery Charger II should assure that it is used in such an environment.
Table 6: Recommended separation distances (not life-supporting devices) Recommended separation distances between portable and mobile RF communications equipment and the Synthes Universal Battery Charger II The Synthes Universal Battery Charger II is intended for use in the electromagnetic environment in which radiated RF disturbances are controlled.
Technical Data Permissible Battery Types Battery for Battery Power Line Art. no. 530.620 Operating voltage (rated) 14.4 V Battery capacity 2 Ah / 28.8 Wh Battery NiMH Typical charging time <60 min Battery for Battery Power Line II Art. No. 530.630 Operating voltage (rated) 14.8 V Battery capacity 1.5 Ah / 22.2 Wh Battery Li-Ion Typical charging time <60 min Power module for Trauma Recon System Art. no. 05.001.202 Operating voltage (rated) 25.2 V Battery capacity 1.2 Ah / 30.
Batteries for Colibri / Small Battery Drive Art. no. 532.003 532.033 Operating voltage (rated) 12 V 14.4 V Battery capacity 0.5 Ah / 6 Wh 0.5 Ah / 7.2 Wh Battery NiCd NiCd Typical charging time <60 min <60 min Battery for Colibri II / Small Battery Drive II Art. no. 532.103 Operating voltage (rated) 14.4 V Battery capacity 1.2 Ah / 17.28 Wh Battery Li-Ion Typical charging time <60 min Precaution: The battery for the Power Drive (530.200) cannot be charged with the UBC II.
Explanation of Symbols Used Symbols for Operating the Charger Battery is charged. The charger has switched to maintenance charge and checks that the battery is always fully charged and ready to use. Lighting display: the battery is partially charged. The charging process is not completed. Flashing display: the battery is too hot (see page 10). The battery is faulty and has to be replaced (see page 10) or the charger bay is faulty (see page 7).
Explanation of Symbols Used Symbols on the Charger Read the provided instructions for use before operating the device. SW-Rev.11.0 2010 /08 /04 Firmware version of UBCII (see page 25) Caution The European directive 2002/96/EC on waste electrical and electronic equipment (WEEE) applies to this device. This device contains materials that should be disposed of in accordance with environment protection requirements. Please observe national and local regulations. See section entitled “Disposal” on page 20.
Ordering Information Battery charger 05.001.204 Universal Battery Charger II Batteries 530.620 Battery for Battery Power Line, 14.4 V 530.630 Battery for Battery Power Line II 05.001.202 Power Module, for Trauma Recon System 532.003 Battery for Nos. 532.001 and 532.010, 12 V, standard 532.033 Battery for Nos. 532.001 and 532.010, 14.4 VDC 532.103 Battery for Nos. 532.101 and 532.110 Power cord 05.001.136 Power Cord, three-pole, Europe 05.001.137 Power Cord, three-pole, Australia 05.001.
Synthes is a trademark of Synthes, Inc. or its affiliates Subject to modifications © Synthes, Inc. or its affiliates 40100215 This publication is not intended for distribution in the USA. All technique guides are available as PDF files at www.synthes.com/lit 0123 version AE 04/2013 Synthes GmbH Eimattstrasse 3 CH-4436 Oberdorf www.synthes.com 036.000.500 Ö036.000.
