DIRECT-VENT FIREPLACE OWNER’S OPERATION AND INSTALLATION MANUAL NATURAL GAS CTDV36NR-A WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building.
Table of Contents Safety Information................................................ 2 Local Codes......................................................... 4 Product Identification............................................ 4 Product Features.................................................. 4 Pre-Installation Preparation.................................. 5 Location of Termination Cap................................. 7 Venting Installation Instructions............................ 8 Fireplace Installation..
Safety Information Continued This fireplace must be installed by a qualified (certified or licensed) service person. It has a sealed gas combustion chamber that uses a coaxial pipe (pipe within a pipe and having the same center) venting system. It brings in fresh air for combustion through the outer pipe and combustion gases are exhausted through the inner pipe. If the glass door assembly and venting pipe are not properly seated, connected, and sealed, carbon monoxide leakage (spillage) can occur.
Safety information Local Codes Continued Install and use fireplace with care. Follow all local codes. In the absence to local codes, use the current National Fuel Gas Code ANSI Z223.1/NFPA 54* (USA) or the current CSAB149.1 Installation Code (Canada). *Available from: American National Standards Institute, Inc. 1430 Broadway New York, NY 10018 National Fire Protection Association, Inc. Batterymarch Park Quincy, MA 02269 2.
Product Features Continued • This fireplace requires a wall switch, hand-held remote or wall thermostat (millivolt) for operation (see Accessories, page 36). • This fireplace does not require electricity to operate. • Only the blower requires electricity if installed and if you plan to install the blower at a later date, do not forget to wire the outlet at the bottom of the fireplace when framing. • A piezo ignitor and ceramic electrode create spark to ignite the pilot light.
Pre-Installation Preparation Continued Clearances Minimum clearances to combustibles for the fireplace are as follows: Back and sides 0" Perpendicular walls 6" Floor 0" Ceiling to louver opening 42" Front 36" Top of Standoffs 0" Vent (See venting instructions for specific venting clearances.) Combustible material with a maximum thickness of 5/8" may be flush with the top front of fireplace. NOTICE: This fireplace is intended for use as supplemental heat.
Location of Termination Cap N N D H V L E B C Fixed Closed F B Openable Fixed Closed V Openable V I V G B V B B J V G X G M A V K X V A V TERMINATION CAP X AIR SUPPLY INLET G GAS METER RESTRICTED AREA (TERMINATION PROHIBITED) I = clearance to service regulator vent outlet [*72" (182.9 cm) minimum] J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other fireplace [*12" (30.
Venting Installation Instructions NOTICE: Read these instructions completely before attempting installation. These models are tested and approved for use with FMI PRODUCTS, LLC (direct-vent) pipe components and terminations as well as Simpson-Duravent direct-vent pipe components and terminations. The venting system must terminate on the outside of the structure and can not be attached to a chimney or flue system serving a separate solid fuel or gas burning appliance.
Venting Installation instructions Continued INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination Horizontal Termination Installation IMPORTANT: Horizontal square terminations require only inner portion of wall firestop. Horizontal installations using round termination require exterior portion of wall firestop available only in vent kit HTK (see Figure 14, page 11). 1.
Venting Installation instructions Apply Mastic to All Four Sides Continued Vent Cap WARNING: Do not recess vent termination into any wall. This will cause a fire hazard. 6. Noncombustible Exterior Wall: Position the horizontal vent cap in the center of the 7 3 /4" round hole and attach to the exterior wall with four wood screws provided.
Venting Installation instructions Continued Minimum Pipe Overlap 11/4" Direct-Vent Pipe Siding Standoff Screws Wall Firestop GROUND FLOOR INSTALLATION Recommended Applications: • Installation using cabinet surrounds • Through the wall using round or square termination (up to 12" horizontal pipe) • NOT FOR CORNER INSTALLATION Adjustable Horizontal Pipe 12" Max.
Venting Installation instructions Continued CORNER AND ALTERNATE INSTALLATION Recommended Applications: • Corner ground floor installation • Ground floor installation where pipe vents horizontally through wall (over 12" horizontal pipe) • Basement installation where one foot clearance from ground to termination is possible Not to Exceed (H) Limits 90° Elbow Square Termination Not to Exceed (H) Limits 90° Elbow Wall Firestop As Required for (V), See Chart for Pipe Section Required Square Termination
Venting Installation instructions Continued HORIZONTAL SYSTEM INSTALLATION USING TWO 90° ELBOWS The following configurations show the minimum vertical rise requirements for a horizontal system using two 90° elbows. 45° Elbow Venting with Two 90° Elbows Horizontal (H1) + Vertical (V) Horizontal (H1) Horizontal (H2) 5' min. 6' min. 7' min. 8' min. 20' max. 2' max. 4' max. 6' max. 8' max. 8' max. 6' max. 12' max. 18' max. 20' max. 20' max.
Venting Installation instructions Continued installation for vertical termination Note: Vertical restrictor must be installed in all vertical installations. 1. Determine the route your vertical venting will take. If ceiling joists, roof rafters or other framing will obstruct the venting system, consider an offset (see Figure 19) to avoid cutting load bearing members.
Venting Installation instructions Continued 4. Connect a section of pipe and extend up through the hole. Note: If an offset is needed to avoid obstructions, you must support the vent pipe every 3 feet. Use wall straps for this purpose (see Figure 19, page 14). Whenever possible, use 45° elbows instead of 90° elbows. The 45° elbow offers less restriction to the flow of the flue gases and intake air. 5. Place the flashing over the pipe section(s) extending through the roof.
Venting Installation instructions Continued Vertical Venting V = 40' max. Note: Install restrictor into inner collar of fireplace as shown. 45° Elbow 45° Elbow Venting with Two 90° Elbows Vertical (V1) Horizontal (H) 5' min. 6' min. 7' min. 8' min. Note: Install restrictor into inner collar of fireplace as shown. 6' max. 12' max. 18' max. 20' max.
Venting Installation instructions Continued parts list for venting kits and components FMI PRODUCTS, LLC Pipe & Vent Kits Number Description P47-6 6" Section Coaxial Pipe, Galvanized P47-12 12" Section Coaxial Pipe, Galvanized P47-24 24" Section Coaxial Pipe, Galvanized P47-36 36" Section Coaxial Pipe, Galvanized P47-48 48" Section Coaxial Pipe, Galvanized PA47-712 Adjustable 7"-12" Section Coaxial Pipe, Galvanized VKG-47 Ground Floor Vent Kit, Galvanized (Includes: 45° Elbow, 7"-12"
Fireplace Installation CHECK GAS TYPE Use proper gas type for fireplace unit you are installing. If your gas supply is not correct, do not install fireplace. See retailer where you purchased the fireplace for proper fireplace according to your gas type or to purchase gas conversion kit (see Accessories, page 36). A conversion kit is supplied with the CTDV36NRA.
Fireplace Installation Continued 9. Check to make sure power cord is completely clear of blower wheel and there are no other foreign objects in blower wheel. Turn blower on and check for operation. Turn blower off by turning knob fully counterclockwise before continuing. 10. Peel off backing paper and stick supplied wiring diagram decal on firebox bottom approximately 12" in front of blower (see Figure 27).
Fireplace Installation Continued 11. Peel off backing paper and stick supplied wiring diagram decal on firebox bottom approximately 12" in front of blower (see Figure 27, page 19). Blower Wiring Diagram CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Variable Fan Switch Off 1 2 Fan Switch (N.O.) Black On 110/115 V.A.C.
Fireplace Installation Continued Installation must include an equipment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from fireplace (see Figure 31). IMPORTANT: Install main gas valve (equipment shutoff valve) in an accessible location. The main gas valve is for turning on or shutting off the gas to the appliance. Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces.
Fireplace Installation Continued Equipment Propane/LP Shutoff Valve Supply Tank Pressure Testing Gas Supply Piping System Test Pressures In Excess Of 1/2 PSIG (3.5 kPa) 1. Disconnect fireplace and its individual equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig (3.5 kPa) will damage fireplace gas regulator. 2. Cap off open end of gas pipe where equipment shutoff valve was connected. 3.
Fireplace Installation Continued Installing optional wall mount switch - GWMS2 1. Connect one terminal of 25 ft. wire for wall switch to TPTH terminal on the valve. Connect remaining wire terminal to the TH terminal on the valve. Make sure wire terminals are in positions on unit as pictured in Figure 36. If wires are not connected as shown, switch will not work. 2. Route 25 ft. wire through openings provided on sides of burner system to a convenient location to mount your switch. 3.
Fireplace Installation Continued Removing/Replacing Glass Door CAUTION: Do not operate this fireplace with a broken glass door panel or without the glass door panel securely in place. For replacement part information see Replacement Parts, page 36. CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep children and pets away from glass. WARNING: If fireplace has been running, turn off and unplug fireplace.
Fireplace Installation Continued Installing Optional Brick liner ModelS BL36D-A(S-A) AND BL36DHA(S-A) WARNING: If fireplace has been running, turn off and unplug fireplace. Let cool before installing brick liner. 6. Install left side brick panel by sliding it between grate and side of firebox (see Figure 43). 7. Install the right brick panel using the same method described 8. Replace deflector shield using screws removed in step 4. 9.
Fireplace Installation Continued 6. Place log #6 (left log) onto two pins on left side of back and front log. See Figure 48. 7. Place lava rock along sides and front of firebox bottom in areas that are visible only. It is not necessary to use all of lava rock provided. NOTICE: Do not put lava rock on burner or under burner. Placing lava rock on burner will cause performance problems. 8. Pull ember material apart into pieces no larger than a dime.
for your safety read before lighting WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. LIGHTING INSTRUCTIONS NOTICE: During initial operation of new heater, burning logs will give off a paper-burning smell. Orange flame will also be present. Open damper or window to vent smell. This will only last a few hours. 1. STOP! Read the safety information, above. 2. Open lower louver panel. 3.
OPERATIng fireplace Continued Manual Lighting Procedure 1. Remove glass door (see Removing/Replacing Glass Door, page 24.) 2. Follow steps 1 through 7 under Lighting Instructions, page 27. 3. Depress gas control knob and light pilot with match. 4. Keep gas control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release gas control knob. Follow steps 9 through 12 under Lighting Instructions, page 27. 5. Replace glass door (see Removing/Replacing Glass Door, page 24).
OPERATIng fireplace Continued 4. Press the POWER and LOCK buttons together to turn off the fireplace Note: Do not leave the hand-held remote in the AUTO mode close to the fireplace. The radiant heat from the fireplace will turn off the fireplace. Ideally, place the hand-held remote in the center of the room facing towards the fireplace. Note: Do not hold the hand-held remote for a long time. Body temperature will affect its operation in the AUTO mode.
Inspecting Burners Check pilot flame pattern and burner flame patterns often. PILOT Assembly The pilot assembly is factory preset for the proper flame. Alterations may have occurred during shipping and handling. The pilot is located on the back right hand side of the burner. The flame must envelope 1/4" of top of the ignitor/ sensor and grounding stem.
Cleaning and Maintenance Continued WARNING: Only parts supplied by the manufacturer should be used when replacing broken or damaged glass door panel (see Replacement Parts, page 36). This glass door panel is a complete unit. No substitute materials may be used. CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep children and pets away from glass.
Troubleshooting WARNING: Turn off heater and let cool before servicing. Only a qualified service person should service and repair heater. CAUTION: Never use a wire, needle, or similar object to clean pilot. This can damage pilot unit. Note: All troubleshooting items are listed in order of operation. OBSERVED PROBLEM POSSIBLE CAUSE REMEDY When ignitor button is pressed, 1. Ignitor electrode not con- 1. Reconnect ignitor cable there is no spark at pilot nected to ignitor cable 2.
TROUBLESHOOTING Continued OBSERVED PROBLEM POSSIBLE CAUSE REMEDY Pilot lights but flame goes out 1. Gas control knob not fully 1. Press in gas control knob when control knob is released pressed in fully 2. Gas control knob not pressed 2. After pilot lights, keep gas in long enough control knob pressed in 30 seconds 3. Equipment shutoff valve not 3. Fully open equipment shutoff fully open valve 4. Pilot flame not touching ther- 4.
TROUBLESHOOTING OBSERVED PROBLEM Continued POSSIBLE CAUSE REMEDY Heater produces a whistling noise 1. Turning gas control knob to HI 1. Turn gas control knob to LO when burner is lit position when burner is cold position and let warm up for a minute 2. Air in gas line 2. Operate burner until air is removed from line. Have gas line checked by local propane/ LP or natural gas company 3. Dirty or partially clogged 3.
TROUBLESHOOTING Continued WARNING: If you smell gas • Shut off gas supply. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. OBSERVED PROBLEM POSSIBLE CAUSE REMEDY Fireplace produces unwanted 1. Gas leak. See Warning 1.
Replacement Parts Specifications Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty. CTDV36NR-A • Rating: 15,400/22,000 Btu/Hr • Gas Type: Natural • Ignition: Piezo • Manifold Pressure: 3.5" W.C. • Minimum Inlet Supply Pressure: 5.5" W.C. • Dimensions (Actual size of firebox. Measurements do no include nailing flanges or standoffs): 36" x 41" x 21 1/8" Parts Under Warranty Contact authorized retailers of this product.
Accessories Continued Face/Louver Panel kit Wall mounted thermostat control kit - gwmt1 (Not Shown) Allows easy wall access for thermostatic operation of your fireplace. (Not Shown) RLD36 - Rolled Louver, Black FPD36 - Filligree, Black FPD36B - Filligree, Brushed Brass FPD36P - Filligree, Platinum Wall mounted on/off switch gwms2 (Not Shown) Allows burner system to be turned on and off with a wall switch.
Illustrated Parts Breakdown Model CTDV36NR-a 22-5 6 22-6 22-3 22-4 22-2 22-1 4 7 8 1 21 9 13 3 16 20 11 14 10 19 17 18 12 15 2 5 38 www.fmiproducts.
PARTS LIST Model CTDV36NR-a This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on page 36 of this manual. KEY NO. PART NO.
Illustrated Parts Breakdown Burner for Model CTDV36NR-a 17 16 1 2 15 19 13 8 3 7 18 9 14 6 11 12 4 5 10 40 www.fmiproducts.
PARTS LIST Burner for Model CTDV36NR-a This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on page 36 of this manual. 111250-01F KEY NO. PART NO.
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Warranty KEEP THIS WARRANTY Model (located on product or identification tag)______________________________ Serial No. (located on product or identification tag)___________________________ Date Purchased ___________________________ Keep receipt for warranty verification.
